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DeguDent SOLARIS

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Version:

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Service Manual

1.8

21 Jan 2005

43 of 43

DeguDent SOLARIS Service Manual

troubleshooting

Operating Instructions

Description of local operations (control elements, menus, procedures),
technical additions to the Instructions for Use

Quick reference

Summary instructions for galvanization

Summary of Contents for SOLARIS

Page 1: ...DeguDent SOLARIS Name Version Date Page Service Manual 1 8 21 Jan 2005 1 of 43 DeguDent SOLARIS Service Manual DeguDent SOLARIS SERVICE MANUAL ...

Page 2: ...GING 0 9 2 COMMANDS 0 10 PROGRAMMING INSTRUCTIONS FOR SOFTWARE DOWNLOADS 0 11 TROUBLESHOOTING 0 11 1 POWER UP SELF TEST 0 11 2 MOTOR PROBLEMS 0 11 3 DISPLAY ERRORS 0 11 4 CONTROL KNOB ERRORS 0 11 5 HEATER PROBLEMS 0 11 6 PROCESS ERRORS 0 11 7 ERROR OPERATING DEVICE VIA THE COMMAND INTERFACE 0 11 8 GENERAL ERRORS 0 12 PARTS LIST 0 13 APPENDIX 0 13 1 CURRENT ASSIGNMENT RULES IN NORMAL MODE 0 13 2 CU...

Page 3: ...bient temperature 10 C to 60 C Relative humidity 20 to 60 at 35 C Atmospheric pressure 800 to 1060 hPa Operation Ambient temperature 10 C to 45 C Relative humidity 20 to 85 at 35 C Height above sea level max 2000 m Atmospheric pressure 800 to 1060 hPa Degree of contamination 2 Operating data Operation In closed rooms Protection class I Protection type housing IP20 Electrical safety Pursuant to DIN...

Page 4: ...performed only by service technicians authorized by DeguDent Protect the unit from moisture to avoid shortcuts and other damage Do not expose the device to steam Disconnect the device from mains if it is not used for a certain period of time Keep Solaris Galvano liquid away from the eyes Avoid all contact of Solaris Galvano liquid with skin eyes and soft tissue Do not swallow Solaris Galvano liqui...

Page 5: ...DeguDent SOLARIS Name Version Date Page Service Manual 1 8 21 Jan 2005 5 of 43 DeguDent SOLARIS Service Manual 4 Assembly 4 1 Basic structure ...

Page 6: ...DeguDent SOLARIS Name Version Date Page Service Manual 1 8 21 Jan 2005 6 of 43 DeguDent SOLARIS Service Manual 4 2 Vertical drive ...

Page 7: ...DeguDent SOLARIS Name Version Date Page Service Manual 1 8 21 Jan 2005 7 of 43 DeguDent SOLARIS Service Manual 4 3 Vertical unit ...

Page 8: ...DeguDent SOLARIS Name Version Date Page Service Manual 1 8 21 Jan 2005 8 of 43 DeguDent SOLARIS Service Manual 4 4 Horizontal unit 4 5 Stirring drive ...

Page 9: ...DeguDent SOLARIS Name Version Date Page Service Manual 1 8 21 Jan 2005 9 of 43 DeguDent SOLARIS Service Manual 4 6 Head ...

Page 10: ...DeguDent SOLARIS Name Version Date Page Service Manual 1 8 21 Jan 2005 10 of 43 DeguDent SOLARIS Service Manual 5 General wiring diagram ...

Page 11: ...DeguDent SOLARIS Name Version Date Page Service Manual 1 8 21 Jan 2005 11 of 43 DeguDent SOLARIS Service Manual 6 Component mounting diagram ...

Page 12: ...s 8 bit 484 540 512 Closed circuit current samples 8 bit 0 10 5 Closed circuit current reference bit 0 30 15 X position rinsing cup increments 0 0 X position galvanization beaker increments 0 40000 Y position beaker increments 0 112000 Encoder type control knob 0 optical 1 mechanical 1 DA converter type control PCB 0 new AD5328 0xFF old MAX5306 0xFF Hour counters Complete unit seconds 0 Anode not ...

Page 13: ...tion for and stored in EEPROM The device is shipped adjusted delivery setting ensuring that the device perform within the tolerance range The X position rinsing cup and X position galvanization beaker position settings define the absolute horizontal position increments of the slide head for lowering into the respective beaker The criterion for determining whether the target position is reached whe...

Page 14: ... and time including the error counter It is used for error tracing and problem driven troubleshooting Possible error codes are listed in Section 11 The corresponding time stamp date time is stored in encode form The data can be retrieved with a service command via the RS 232 port The corresponding error text is output automatically By way of additional information the absolute error counter of the...

Page 15: ...t current mA CurEnd End current mA Characteristics of the current curve during galvanization Surface Surface mm Object surface including contact surface 1 LayerThick Layer thickness µm Object specific user selection GoldMass Gold mass mg Calculated total mass object specific Location Slot Logical slot number 2 Zone Internal or external slide ring 0 Internal ring 1 External ring Current Current mA ...

Page 16: ...or turning the automatic divesting process at the end of the galvanizing cycle on or off Galvanizing Go to rinsing position automatic divesting if selected Parameter menu 2 for defining Individual sample layer thickness Sample type and surface manually from table à Liquid amount and beaker size display Loading menu for getting an overview over Parameters selected Settings for loading liquid amount...

Page 17: ...ause of the operator s surface selection Power mode is automatically selected which allows a current output that is approximately four times higher The mode can be toggled using the sip service command Current assignment rules for either mode are found in the Appendix see Sections 13 1 and 13 2 0 5 10 15 20 25 30 35 40 45 00 00 00 00 15 38 00 31 38 00 47 38 01 03 38 01 19 38 01 35 38 01 51 38 02 0...

Page 18: ...ettings and requests for device status requests for evaluating recipe data for requesting the error history A detailed command description exist for each command The serial port can be accessed using a standard terminal program e g Hyperterminal 9 1 Output and logging Depending on the command issued and on the currently running processes text output may be available at the serial port They represe...

Page 19: ...tion of the terminal program e g Hyperterminal Data generated by Mode 1 can easily be imported into Microsoft Excel to create diagrams for visualizing process data Data logs are helpful in providing detailed information to service technicians in case of problems Creating a data log in Hyperterminal Start data logging selecting the log file and path End of logging log file is closed ...

Page 20: ...mmands are based on physical channel numbers These are different from the logical slot sample numbers in the local operating menu Either type of numbers can be readily converted to the other type Channel physical number Slot logical number 0 2 1 4 2 6 3 8 4 1 5 3 6 5 7 7 This list will be output after issuing the rc command 9 2 2 Standard commands Command LS Service authorization Command Parameter...

Page 21: ... Set the reference current bits p 0 1 Set power mode OFF ON 0 Power mode OFF normal mode 1 Power mode ON si o 0 1 Set current offset OFF ON 0 Offset OFF set current without offset 1 Offset ON default set current with offset Command SM Set motor parameters Command Parameters Explanation and examples a 0 1 Setting all motors to OFF ON 1 3 0 Setting one motor to OFF 1 3 1 Setting one motor to ON 1 3 ...

Page 22: ... 2 Command RV Read voltages Command Parameters Explanation and examples a Read voltage differences of all AD converters V 0 7 Read voltage differences of one AD converter V rv r Read absolute reference voltage with amplification 5 0 V Command RC Read channel assignment Command Parameters Explanation and examples rc Read the assignment table between logical sample slot numbers and physical channel ...

Page 23: ...sed circuit currents for one channel bits a 0 2 Read the recipe values process data for all channels Recipe 0 2 0 7 0 2 Read the recipe values process data for one channels 0 7 Recipe 0 2 err c Read the current recipe counter Command ER Write EEPROM Command Parameters Explanation and examples ewi ID Write the device number ID ASCII 8 characters leading zeroes ewo 0 7 offset Write one I offset valu...

Page 24: ...BOOTSTRAP button on the programming box Then press the RESET button and release it After approximately one second release the BOOTSTRAP button 8 Run ST10Flasher program Both status indicators Com Port and Monitor must be green Status OK If not close ST10Flasher and return to Step 7 9 Press File to program and select the HEX file to program check that file type Hexfile HEX drive and folder are corr...

Page 25: ...galvanization 30 Reference electrode connection error no galvanization possible 31 Start position not reached no liquid container 32 Cleaning position not reached no liquid container 33 Temperature sensor defective 34 Temperature too high during galvanization 35 Temperature too low during heating or galvanization 36 Sample connection error no galvanization possible 38 Error in galvanization parame...

Page 26: ...echnician STATUS Error code 54 Possible causes EEPROM data integrity compromised invalid checksum Send in unit for service 11 1 2 Temperature sensor defective STATUS Error code 33 Possible causes Hardware problem Replacing the temperature sensor 11 1 3 Interrupted processes recipes Error screen WARNING Incomplete sample s in recipe after process time STATUS Error code 20 Possible causes Power outa...

Page 27: ...ions Possible causes Obstacle Remove obstacle Restart movement 11 3 Display errors 11 3 1 No display or faulty display Menu is very light hardly visible or invisible Possible causes Contrast maladjusted Adjust contrast in the Settings à Screen menu If that is not possible Use sk command to set the contrast to a reasonable value e g 10 and then adjust locally Menu is very dark Possible causes Scree...

Page 28: ...ommand if required see Sections 7 1 and 9 2 3 Check the temperature offset temperature factor EEPROM values using the ert command adjust that value using the ewto ewtf commands if required see Sections 7 1 and 9 2 3 11 5 3 Temperature too low Galvanization temperature significantly too low during the process STATUS Error code 35 Possible causes Too much liquid was used Heater defective Heater cont...

Page 29: ...several objects fails F instead of ü in status message single signal tone warning tone Possible causes Object was forgotten Object was not placed correctly Place objects and check contacts Restart galvanization 11 6 3 Galvanization does not start Galvanization does not start despite a temperature display of significantly above 65 C Possible causes Incorrect galvanization temperature est Check the ...

Page 30: ...ion IMPORTANT Send a service message to LUCAS including all data see 0 11 6 4 No gold precipitation No gold is precipitated Possible causes incorrect DA converter type no current Use the ewe73 type command to adapt the DA converter type in EEPROM to the actual hardware MAX5306 AD5328 11 6 5 Galvanization is halted Error screen WARNING Incomplete sample s in recipe after process time STATUS Error c...

Page 31: ...he Current offset Current factor samples and Current offset Current factor reference electrode parameters in EEPROM using the eroa erf and erxa commands respectively Request the baseline values correction at delivery Compare and if necessary correct using the ewo ewf and ewx commands see Section 9 2 3 OTHERWISE Send in the unit for service 11 6 10 Bad precipitation results in power mode When galva...

Page 32: ...password Error message Authorization error invalid password Log IN rejected Possible causes Incorrect password Activate service mode lsi command with corrected password 11 7 2 Command error Error message Error Possible causes Error in command name Missing parameter Value out of range Correct the command or parameter see command descriptions in Section 9 2 11 8 General errors General errors are mor...

Page 33: ...ontact pin Solaris L0300227 Cover 2 Solaris L0300228 Hood Solaris L0300229 Linear guidance vertical Solaris L0300230 Linear guidance horizontal Solaris L0300231 Device feet 4 ea L0300232 Vertical rotor assy Solaris L0300233 Contact place assy Solaris L0300234 Cable anode plate Solaris L0300235 Cable head Solaris L0300236 Packaging for Solaris with label L0300237 Heater assy Solaris L0300242 Rotary...

Page 34: ...8 18 978 1957 19 1033 2065 20 1087 2174 21 1141 2283 22 1196 2391 23 1250 2500 24 1304 2609 25 1359 2717 26 1413 2826 27 1467 2935 28 1522 3043 29 1576 3152 30 1630 3261 31 1685 3370 32 1739 3478 33 1793 3587 34 1848 3696 35 1902 3804 13 1 2 Current conversion formula X bit I mA 1000 18 4 samples X bit I mA 1000 9 2 reference Current mA Sample bit values 36 1957 37 2011 38 2065 39 2120 40 2174 41 ...

Page 35: ...2214 20 286 160 2286 25 357 165 2357 30 429 170 2429 35 500 175 2500 40 571 180 2571 45 643 185 2643 50 714 190 2714 55 786 195 2786 60 857 200 2857 65 929 205 2929 70 1000 210 3000 75 1071 215 3071 80 1143 220 3143 85 1214 225 3214 90 1286 230 3286 95 1357 235 3357 100 1429 240 3429 105 1500 245 3500 110 1571 250 3571 115 1643 255 3643 120 1714 260 3714 125 1786 265 3786 130 1857 270 3857 135 192...

Page 36: ...ue 4095 bits on all channels and on the reference Measure current I 4095 at all slots and at the reference mA I 70 4095 7 0 mA Iref 35 4095 sia 2048 sir 2048 Output the medium bit value 2048 bits on all channels and on the reference Measure current I 2048 at all slots and at the reference mA I I I 1 2 4095 0 2048 7 0 7 0 7 0 mA I I I ref ref ref 5 0 2 4095 0 2048 sia 0 sir 0 Output the 0 bits on a...

Page 37: ... a value of 0 but a current within the range of A X I A µ µ 150 20 is measured the value of 0 can be accepted If the value is outside the error band the device is defective In this case please contact the manufacturer 13 4 2 Determining the current offsets for the reference Command Explanation xt Turn off display backlight sio 0 Turn off automatic offset calculation sir Y Incrementally increase th...

Page 38: ...he factor is outside the valid range 0 9 1 1 the bit value determined cannot be written to EEPROM In this case please contact the manufacturer 13 4 4 Determining the current factors for the reference Command Explanation xt Turn off display backlight sio 1 Turn on automatic offset calculation ewxr 1000 Initialize I factors for reference in EEPROM sir 3804 Measure the current at the reference cathod...

Page 39: ...utput 54 bits to the corresponding slot Short reference with slot of channel X rv X Read voltage value Y for channel X The value read must be in the range 540 484 Y ewuX Y Write voltage Y found to EEPROM X 0 7 Y voltage determined erua Verify by reading factor Procedure on error If the value is outside the error band the device is defective In this case please contact the manufacturer 13 5 2 Notes...

Page 40: ...play backlight sio 1 Turn on automatic offset calculation sir 15 Output 15 bits clostd circuit current to reference Measure the closed circuit current at the reference cathode If a closed circuit current of 80 µA is found continue calibration Otherwise Cancel calibration procedure sir Y Incrementally decrease the Y value starting from 30 until a current of A Iref µ 80 is measured at the reference ...

Page 41: ...ror band the device is defective In this case please contact the manufacturer 13 7 2 Determining the correction factors Command Explanation xt Turn off display backlight sio 1 Turn on automatic offset calculation ewmX 1000 Initialize I factor in EEPROM X 5 for slot 3 channel 5 X 2 for slot 6 channel 2 siX 4000 Measure the current at the corresponding slot X 5 for slot 3 channel 5 X 2 for slot 6 ch...

Page 42: ...ation Name and phone number of service technician Person to call back Serial number and customer name Entry in error data base determination of device version Software version Distinguishing different levels of functionality Description of problem Description of error situation and symptoms steps performed immediately before the error occurred other observations Error code Error code shown on the ...

Page 43: ...21 Jan 2005 43 of 43 DeguDent SOLARIS Service Manual troubleshooting Operating Instructions Description of local operations control elements menus procedures technical additions to the Instructions for Use Quick reference Summary instructions for galvanization ...

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