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ALLOWABLE WORKING PRESSURE VS. PUMPING TEMPERATURE

WARNING:
Be sure that there is nothing remaining in the pump that could
react with the liquid that will be pumped or that would have an
excessive vapor pressure at the system operating temperature.

4) Replace the vapor eliminator. Place pipe sealant onto 

the threads of the pipe nipple, and tighten the vapor 
eliminator onto the top of the piping rising from the vent
tee. Install the vapor exhaust tube into the connector on
top of the vapor eliminator.

5) Replace the casing drain plug.

6) Remove the “storage” protective coating from the external

surfaces of the pump.

Pumps must also be protected from moisture, dirt, and physical
damage, during and after installation while the system is 
being completed. Pumps “stored” on their foundations must be 
completely checked for proper installation prior to start-up. 
Care in storage and installation will preserve the built-in 
quality of each Dean Product.

RWA SERIES

FAN COOLED, HORIZONTAL, SINGLE STAGE, END SUCTION, ENCLOSED IMPELLER, CENTRIFUGAL, HOT WATER PUMPS. THESE PUMPS
ARE DESIGNED SPECIFICALLY FOR USE WITH HOT WATER, ETHYLENE GLYCOL, PROPYLENE GLYCOL AND TRIETHYLENE GLYCOL. 
THESE PUMPS WILL NOT WORK ON OTHER LIQUIDS.

3

MECHANICAL DESIGN SPECIFICATIONS

PUMP TYPE

Seal chamber pressure equals pump suction pressure plus .06 x developed head.

Casing Thickness, Minimum
Corrosion Allowance
Impeller Balance –

Standard
Optional Extra

Flanges

ANSI Class
Facing
Finish

Suction Pressure, Maximum
Horsepower Rating, Maximum

@3500 RPM
@1750 RPM
@1150 RPM

Bearings:

Thrust Bearing, Ball Type, Grease Lubricated

Rarial Bearing, Sleeve Type, Pumpage Lubricated
Seal Chamber Dimensions

Length (Depth)
Inside Diameter (Bore Dia.)
Shaft Diameter

Pump Shaft Dimensions

Span Between Bearings
Span Between Radial Bearing Centerline

and Impeller Centerline

Diameter at Coupling
Diameter Between Bearings
Diameter at Impeller

L

3

/D

4

Material Class

Maximum Working Pressure

Direction of Rotation (Viewed from Coupling End)

RWA 2096

RWA 4166

RWA 4206

CW

CCW

CCW

5

/

16

"

1

/

8

"

Single Plane

Dynamic

150

Flat Face

125 Ra

100 PSIG

Pumping Temperature

Minimum

35
15
10

5306 2RS

Double Row

Maximum Ambient Temperature

(temp. within 12” of the pump)

Hydrostatic Test Pressure

1

5

/

8

"

2

1

/

16

"

1

1

/

8

"

8

11

/

16

"

1

5

/

8

"

7

/

8

"

15

/

16

"

3

/

4

"

4.3

22

(Ductile Iron)

250 PSIG

@100°F
-20°F @

250 PSIG

320°F @

210 PSIG

Maximum

118°F

430 PSIG

700 PSIG

700 PSIG

118°F

118°F

5

/

16

"

5

/

16

"

1

/

8

"

1

/

8

"

Single Plane

Dynamic

Single Plane

Dynamic

300

Raised Face

125 Ra

300

Raised Face

125 Ra

260 PSIG

260 PSIG

100

40
25

250
125

75

7308 BG

Angular

Contact Pair

7311 BG

Angular 

Contact Pair

2

13

/

16

"

3

1

/

8

"

2"

3

7

/

8

"

4

5

/

16

"

2

1

/

2

"

11

7

/

16

"

2

5

/

16

"

1

1

/

8

"

1

9

/

16

"

1

1

/

8

"

14

5

/

8

"

3

1

/

4

"

1

5

/

8

"

1

7

/

8

"

1

1

/

2

"

2.1

2.8

-20°F

400°F

-20°F

400°F

450 PSIG

450 PSIG

22

(Ductile Iron)

22

(Ductile Iron)

Part No.

Part Name

RWA 2096

RWA 4166

RWA 4206

Class 22

Class 22

Class 22

3

Impeller

C.I. (1)

C.I. (1)

C.I. (1)

4

Impeller Key

Steel (2)

Steel (2)

Steel (2)

5

Casing

D.I. (10)

D.I. (10)

D.I. (10)

5A

Casing Drain Plug

Steel (2)

Steel (2)

Steel (2)

5C

Casing Stud Nut

N.A.

Steel (5)

Steel (5)

5D

Casing Stud/Cap Screw

Steel (3) Screw Steel (4) Stud

Steel (4) Stud

6A

Casing Ring (only some sizes)

N.A.

Iron (7)

Iron (7)

9

Bearing Housing Foot

Steel (2)

Steel (2)

Steel (2)

*10

Shaft Sleeve

N.A.

316 S/S

316 S/S

*12

Impeller Bolt/Nut

Steel (2) Nut

Steel (2) Bolt

Steel (2) Bolt

*12A

Impeller Washer

Steel (2)

Steel (2)

Steel (2)

*13

Mechanical Seal Gland

Steel (2)

Steel (2)

Steel (2)

*25A

Shaft Bearing – Thrust – Ball

Double Row

Angular

Angular

Contact Pair

Contact Pair

26

Bearing Housing

D.I. (10)

D.I. (10)

D.I. (10)

*28

Bearing End Cover

C.I. (1)

Steel (2)

D.I. (9)

*29

Pump Shaft

11-13 S/S

11-13 S/S

11-13/316 S/S

(12)

(12)

S/S (8)

*31

Thrust Bearing Lock Nut

N.A.

Steel (2)

Steel (2)

*31A

Thrust Bearing Lock Washer

N.A.

Steel (2)

Steel (2)

56

Casing Foot

N.A.

C.I. (1)

C.I. (1)

*75

Snap Ring

N.A.

Steel (2)

N.A.

*75A

Snap Ring

Steel (2)

N.A.

N.A.

*76

Grease Seal – Front

Viton (13)

Viton (13)

Viton (13)

*76A

Grease Seal – Rear

N.A.

Buna (14)

Buna (14)

77

Casing Gasket

Teflon (11)

Teflon (11)

Teflon (11)

*77A

Sleeve Gasket

N.A.

Aflas)

Aflas

*77B

Bearing End Cover Gasket

N.A.

Buna (14)

Buna (14)

*95A

Mechanical Seal Stationary

Silicon Carbide Silicon Carbide Silicon Carbide

& Aflas

& Aflas

& Aflas

*95B

Mechanical Seal Rotary

S/S, Carbon,

S/S, Carbon,

S/S, Carbon,

& Aflas

& Aflas

& Aflas

98

Coupling Guard

Steel (2)

Steel (2)

Steel (2)

*120

Fan

Aluminum

Aluminum

Aluminum

*121

Fan Collar

N.A.

Steel (2)

Steel (2)

*122

Fan Clamp Ring

Steel (2)

Steel (2)

Steel (2)

*180

Radial Bearing Cartridge

Carbon &

Carbon &

Carbon &

Steel

& Steel

416 S/S

*325

Seal Gland Gasket

Aflas (13)

Aflas (13)

Aflas (13)

*370

Sleeve Set Screw

N.A.

18-8 S/S

18-8 S/S

*375

Anti-Rotation Pin

N.A.

N.A.

316 S/S   

MATERIAL SPECIFICATIONS (REFER TO NUMBERS IN PARENTHESES)

* Denotes parts interchangeability in all pump sizes of a given series.

S

TANDARD

M

ATERIALS OF

C

ONSTRUCTION

(1) Cast Iron

(9) Ductile Iron – ASTM A536

(2) AISI 1020

(10) Ductile Iron – ASTM A395

(3) SAE Grade 5 or ASTM A449 Type 1 Steel (11) Teflon® Elastomer
(4) AISI 4140, ASTM A193-B7 Steel

(12) ANSI 420 S/S

(5) ASTM A194 Grade 2 Steel

(13) Viton® Elastomer

(7) Hardened Iron

(14) Buna N Rubber

(8) ANSI 316 S/S with ANSI 416 S/S

at the sleeve bearing

Viton® is a registered Trademark of E. I. DuPont Co.

Teflon® is a registered Trademark of E. I. DuPont Co.

Summary of Contents for RWA 2096

Page 1: ...S E R I E S R WA Fan Cooled Hot Water Pumps Instruction Manual MC 1 4 44 DO NOT INSTALL OPERATE OR SERVICE THIS PUMP BEFORE READING THE ENTIRE MANUAL...

Page 2: ...n 4 Baseplate Mounting and Alignment 4 Suction and Discharge Piping 5 Pump and Driver Alignment 5 Allowable Piping Loads 7 Small Piping Connections 7 Pump Lubrication 8 Bearings 8 Mechanical Seal 8 St...

Page 3: ...pumped Evaluation of compatibility must include consideration of the temperature at which the system will later operate Fill the pump until the liquid flows from the pipe tee from which the vapor elim...

Page 4: ...125 Ra 300 Raised Face 125 Ra 260 PSIG 260 PSIG 100 40 25 250 125 75 7308 BG Angular Contact Pair 7311 BG Angular Contact Pair 213 16 31 8 2 37 8 45 16 21 2 117 16 25 16 11 8 19 16 11 8 145 8 31 4 15...

Page 5: ...observed for proper base plate and pump mounting is 1 Place baseplate with pump and driver mounted thereon on the pump foundation 2 Use wedges under the baseplate edges at each foundation bolt to pro...

Page 6: ...urbine manufacturer s recommendations Final alignment must always be checked and corrected at the operating temperatures of the pump and driver Misalignment of the two shafts is of two kinds The first...

Page 7: ...to within 0 002 T I R Angular and offset alignment is adjusted by moving the motor side ways and up and down to bring the motor into exact alignment with the bolted down pump The motor is moved up and...

Page 8: ...X6X81 2 310 785 320 600 RWA4166 11 2 X3X10 240 760 310 600 RWA4166 2X3X10 275 760 310 600 RWA4166 3X4X10 305 830 340 600 RWA4166 4X6 X10 2 345 950 340 600 RWA4206 4X6 X10 1 460 2300 1850 800 MAXIMUM M...

Page 9: ...llowed by federal or local regulations or may not be acceptable for whatever other reasons Consult your plant or corporate safety engineer for instruction on possible required procedures for the speci...

Page 10: ...ing parts when the pump is started Bolt the coupling guard securely to the baseplate checking to assure that it is not contacting any parts that will rotate when the pump is started OPERATING WARNING...

Page 11: ...Break the coupling by removing the coupling spacer and bump the motor starting button to check motor rotation Operating the pump in reverse rotation may cause extensive damage If driver rotation is c...

Page 12: ...nd Cover 29 Pump Shaft 31 Thrust Bearing Lock Nut Only on RWA4166 RWA4206 31A Thrust Bearing Lock Washer Only on RWA4166 RWA4206 56 Casing Foot Only on RWA4166 RWA4206 75 Snap Ring Only on RWA4166 75A...

Page 13: ...11A SECTIONAL ASSEMBLY DRAWING 01964 RWA4166 SECTIONAL ASSEMBLY DRAWING 01967 RWA4206...

Page 14: ...will be dependent upon the pressure in the system when the pump was stopped the quality type and condition of the isolation valves the thermal expansion values of the fluid and the pump material and...

Page 15: ...ry and or damage to equipment may occur a Remove the impeller nuts 12 of the RWA2096 or the impeller bolt 12 of the RWA4166 or the RWA4206 all have right hand threads while holding the pump shaft 29 a...

Page 16: ...nufacture parts or modify Dean Pump parts in any manner Death personal injury and or damage to equipment may occur Replace all gaskets seals bearings and lubricants Replace all parts that have worn co...

Page 17: ...t 95A into the mechanical seal gland 13 If the pump is a RWA2096 or a RWA4166 be sure that there is an O ring installed in the groove in the outside diameter of the mechanical seal stationary seat 95A...

Page 18: ...eter where the lip seal 76A contacts Apply any remaining grease from packing the thrust bearings 25A around the exposed face of the bearings 25A Place the end cover 28 carefully over the pump shaft 29...

Page 19: ...If the pump has a casing ring 6A press it into the casing 5 z Carefully insert the bearing housing 26 assembly into the casing with a new casing gasket 77 Assure that the bearing housing 26 assembly...

Page 20: ...n Pump Serial Number Plant Property Number Service Location Capacity T D H Imp Dia Temp RPM Spare Parts in Plant Stock Room Interchangeable with Dean Serial Numbers CUSTOMER S PLANT MAINTENANCE RECORD...

Page 21: ...ropriate protective apparel when working on or around the pumping equipment Safety glass es with side shields heavy work gloves use insulated work gloves when handling hot items steel toed shoes hard...

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