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835959-UIM-D-0814

R-410A OUTDOOR SPLIT-SYSTEM 
HEAT PUMP

MODELS: 14.5 SEER - YHJF60/THJF60

5 TONS – 1 PHASE

INSTALLATION MANUAL

®

LIST OF SECTIONS

GENERAL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INDOOR EXPANSION DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
EVACUATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SYSTEM CHARGE   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

ELECTRICAL CONNECTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
SYSTEM START-UP  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
INSTRUCTING THE OWNER   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
WIRING DIAGRAM   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13

LIST OF FIGURES

Typical Installation with Required Clearances  . . . . . . . . . . . . . . . . . . . 2
Tubing Hanger  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Underground Installation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Heat Protection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Outdoor Unit Control Box - 14.5 SEER 60 Only . . . . . . . . . . . . . . . . . . 7
Thermostat Wiring – Two-Stage Heat Pump - 
Variable Speed Air Handler  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Thermostat Wiring – Two-Stage Heat Pump - 
Variable Speed Air Handler   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
CFM Selection Board  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10
Heat Pump Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Wiring Diagram - Single Phase - 14.5 SEER - 5 Ton  . . . . . . . . . . . .  12

LIST OF TABLES

Maximum / Minimum Operating Limit Conditions . . . . . . . . . . . . . . . . . 2

R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

SECTION I: GENERAL

The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for the smallest rated indoor coil plus 15 feet of field
supplied lines.

Matching indoor coils require a matching thermostatic expansion valve
(TXV)  - refer to the Tabular Data Sheet or Technical Guide. The refrig-
erant charge may need to be changed for some indoor-outdoor unit
combinations, elevation differences, or total line lengths. Refer to Appli-
cation Data covering “General Piping Recommendations and Refriger-
ant Line Length” (Part Number 247077).

SECTION II: SAFETY

This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.

Understand and pay particular attention to the signal words 

DANGER

,

WARNING

, or 

CAUTION

.

DANGER 

indicates an 

imminently

 hazardous situation, which, if not

avoided, 

will result in death or serious injury

.

WARNING 

indicates a 

potentially

 hazardous situation, which, if not

avoided, 

could result in death or serious injury

.

CAUTION 

indicates a potentially hazardous situation, which, if not

avoided 

may result in minor or moderate injury

. It is also used to

alert against unsafe practices and hazards involving only property dam-
age.

Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service, or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer, or service agency.

This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.

 R-410A systems operate at higher pressures than R-22 systems. Do
not use R-22 service equipment or components on R-410A equip-
ment. Service equipment 

Must Be Rated 

for R-410A.

Summary of Contents for THJF60

Page 1: ...al line lengths Refer to Appli cation Data covering General Piping Recommendations and Refriger ant Line Length Part Number 247077 SECTION II SAFETY This is a safety alert symbol When you see this sym...

Page 2: ...er of hot air into the outdoor unit Provide adequate structural support ADD ON REPLACEMENT RETROFIT When this unit is being used as a replacement for an R 22 unit it is required that the outdoor unit...

Page 3: ...eet The charge given is applicable for total tubing lengths up to 15 feet See Application Data Part Number 247077 for installing tubing of longer lengths and elevation differences PRECAUTIONS DURING L...

Page 4: ...er grommet from the vapor connection at the indoor coil Braze the vapor line to the evaporator vapor connection After the connection has cooled place the rubber grommet back into the mounting position...

Page 5: ...al 1 3 turn to seal 8 Install the TXV bulb to the suction line near the equalizer line using the bulb clamp s furnished with the TXV assembly kit Ensure the bulb is making maximum contact a Install th...

Page 6: ...coil adjustment if any from Tabular Data Sheet 3 Calculate the additional charge for refrigerant piping using the Tabu lar Data Sheet if line length is greater than 15 feet 4 6 m 4 Total system charge...

Page 7: ...itches and over current protection must be supplied by the installer Wire size should be sized per NEC requirements The complete connection diagram and schematic wiring label is located on the inside...

Page 8: ...he recommended air flow settings for each size condensing unit Set the cooling speed per the instructions for the air handler or furnace by selecting the correct COOL and ADJUST or ADJ taps Verify the...

Page 9: ...4 Volt Hot W3 Third Stage Heat COM 24 Volt Common R 24 Volt Hot W1 First Stage Aux Heat W2 Second Stage Aux Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energ...

Page 10: ...uxiliary Heat COM 24 Volt Common R 24 Volt Hot W1 First Stage Aux Heat W2 Second Stage Aux Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in Cool X L...

Page 11: ...energized only when the unit is not running If the main switch is disconnected for long peri ods of shut down do not attempt to start the unit until 8 hours after the switch has been connected This wi...

Page 12: ...GRN GREEN GRY GREY ORG ORANGE PUR PURPLE RED RED WHT WHITE YEL YELLOW Y B YEL BLK LEGEND AS AMBIENT SENSOR CAP CAPACITOR COMP COMPRESSOR CC CONTACTOR COIL CCH CRANKCASE HEATER DS DISCHARGE SENSOR HPS...

Page 13: ...plicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connecte...

Page 14: ...p Cut Out Balance Point Defrost Curve Y2 Lock FFUEL Switch Point Hot Heat Pump Fill in the information ie ON OFF or the appropriate Value for the fields that apply to the defrost control board install...

Page 15: ...plain operation of system to equipment owner Explain the importance of regular filter replacement and equipment maintenance Owner Education Provide owner with the owner s manual Explain thermostat use...

Page 16: ...change without notice Published in U S A 835959 UIM D 0814 Copyright 2014 by Johnson Controls Inc All rights reserved Supersedes 835959 UIM C 0614 York International Corp 5005 York Drive Norman OK 73...

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