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835959-UIM-D-0814

Johnson Controls Unitary Products

3

GROUND INSTALLATION

The unit may be installed at ground level on a solid base that will not
shift or settle, causing strain on the refrigerant lines and possible leaks.
The unit must be installed in as level a position as possible while main-
taining the clearances shown in Figure 1.

Normal operating sound levels may be objectionable if the unit is placed
directly under windows of certain rooms (bedrooms, study, etc.).

Condensate will drain from beneath the coil of the outdoor unit during
the defrost cycle. Normally this condensate may be allowed to drain
directly on the ground.

Elevate the unit sufficiently to prevent any blockage of the air entrances
by snow in areas where there will be snow accumulation. Check the
local weather bureau for the expected snow accumulation in your area.

Isolate the unit from rain gutters to avoid any possible wash out of the
foundation.

ROOF INSTALLATION

When installing units on a roof, the structure must be capable of sup-
porting the total weight of the unit, including a pad, lintels, rails, etc.,
which should be used to minimize the transmission of sound or vibra-
tion into the conditioned space.

WALL MOUNT INSTALLATION

Care must be taken to mount the outdoor unit on a solid base that is
sloped to shed water, secure from settlement, and is isolated from the
structural foundation or walls to prevent sound and vibration transmis-
sion into the living space. In addition heat pump units must be elevated
above anticipated snow accumulation levels to allow for proper defrost
drainage and airflow. 

On occasion, site conditions may require direct wall mounted brackets
to be used to locate and support the outdoor unit. In these applications,
care must be taken to address unit base pan support, structural integ-
rity, safe access and serviceability, as well as the possible sound and
vibration transmission into the structure. These applications are best
served by a properly engineered solution. 

UNIT PLACEMENT

1. Provide a base in the pre-determined location.

2. Remove the shipping carton and inspect for possible damage.

3. Ensure that compressor tie-down bolts remain tightened.

4. Position the unit on the base provided.

LIQUID LINE FILTER-DRIER

The heat pumps have a solid core bi-flow filter/drier located on the liquid
line. 

 

PIPING CONNECTIONS

The outdoor unit must be connected to the indoor coil using field sup-
plied refrigerant grade copper tubing that is internally clean and dry.
Units should be installed only with the tubing sizes for approved system
combinations as specified in Tabular Data Sheet. The charge given is
applicable for total tubing lengths up to 15 feet. See Application Data
Part Number 247077 for installing tubing of longer lengths and elevation
differences.

PRECAUTIONS DURING LINE INSTALLATION

1. Install the lines with as few bends as possible. Make sure there is no

damage done to the couplings or kink made in the tubing. Use clean
hard drawn copper tubing where no appreciable amount of bending
around obstruction is necessary. If soft copper must be used, make
sure to avoid sharp bends which may cause a restriction.

2. Ensure that the lines are installed so they do not obstruct service

access to the coil, air handling system, or filter.

3. Make sure to isolate the refrigerant lines to minimize noise transmis-

sion from the equipment to the structure.

4. Make sure to insulate the vapor line with a minimum of 1/2” foam

rubber insulation (Armaflex or equivalent). Make sure to insulate the
liquid lines which are exposed to direct sunlight and/or high tempera-
tures.

5. Tape and suspend the refrigerant lines as shown in Figure 2. DO

NOT allow tube metal-to-metal contact. 

The outdoor unit should not be installed in an area where mud or ice
could cause personal injury. Remember that condensate will drip from
the unit coil during heat and defrost cycles and that this condensate
will freeze when the temperature of the outdoor air is below 32°F.

Heat pumps will defrost periodically resulting in water drainage. The
unit should not be located where water drainage may freeze and cre-
ate a hazardous condition - such as sidewalks and steps.

Failure to use the same as the original factory drier or using a substi-
tute drier or a granular type may result in damage to the equipment.

NOTICE

Replacements for the liquid line drier must be exactly the same as
marked on the original factory drier. See Source 1 for O.E.M. replace-
ment driers.

R-410A Filter-Drier Source 1 Part No.

Apply with Models

S1-404101

All

Never install a suction-line filter drier in the liquid line of an R-410A
system. Failure to follow this warning can cause a fire, injury or death.

This system uses R-410A refrigerant only, which operates at higher
pressures than R-22. No other refrigerant than R-410A may be used
in this system. Gauge sets, hoses, refrigerant containers, and recov-
ery system must be designed to handle R-410A. If you are unsure,
consult the equipment manufacturer.

Using a larger than specified line size could result in oil return prob-
lems. Using too small a line will result in loss of capacity and other
problems caused by insufficient refrigerant flow. Slope horizontal
vapor lines at least 1" every 20 feet toward the outdoor unit to facili-
tate proper oil return.

 FIGURE 2:  

Tubing Hanger

NOTICE

NOTICE

A0151-001

SHEET METAL HANGER

LIQUID
LINE

INCORRECT

CORRECT

INSULATED VAPOR LINE

TAPE

Summary of Contents for THJF60

Page 1: ...al line lengths Refer to Appli cation Data covering General Piping Recommendations and Refriger ant Line Length Part Number 247077 SECTION II SAFETY This is a safety alert symbol When you see this sym...

Page 2: ...er of hot air into the outdoor unit Provide adequate structural support ADD ON REPLACEMENT RETROFIT When this unit is being used as a replacement for an R 22 unit it is required that the outdoor unit...

Page 3: ...eet The charge given is applicable for total tubing lengths up to 15 feet See Application Data Part Number 247077 for installing tubing of longer lengths and elevation differences PRECAUTIONS DURING L...

Page 4: ...er grommet from the vapor connection at the indoor coil Braze the vapor line to the evaporator vapor connection After the connection has cooled place the rubber grommet back into the mounting position...

Page 5: ...al 1 3 turn to seal 8 Install the TXV bulb to the suction line near the equalizer line using the bulb clamp s furnished with the TXV assembly kit Ensure the bulb is making maximum contact a Install th...

Page 6: ...coil adjustment if any from Tabular Data Sheet 3 Calculate the additional charge for refrigerant piping using the Tabu lar Data Sheet if line length is greater than 15 feet 4 6 m 4 Total system charge...

Page 7: ...itches and over current protection must be supplied by the installer Wire size should be sized per NEC requirements The complete connection diagram and schematic wiring label is located on the inside...

Page 8: ...he recommended air flow settings for each size condensing unit Set the cooling speed per the instructions for the air handler or furnace by selecting the correct COOL and ADJUST or ADJ taps Verify the...

Page 9: ...4 Volt Hot W3 Third Stage Heat COM 24 Volt Common R 24 Volt Hot W1 First Stage Aux Heat W2 Second Stage Aux Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energ...

Page 10: ...uxiliary Heat COM 24 Volt Common R 24 Volt Hot W1 First Stage Aux Heat W2 Second Stage Aux Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor O Reversing Valve Energized in Cool X L...

Page 11: ...energized only when the unit is not running If the main switch is disconnected for long peri ods of shut down do not attempt to start the unit until 8 hours after the switch has been connected This wi...

Page 12: ...GRN GREEN GRY GREY ORG ORANGE PUR PURPLE RED RED WHT WHITE YEL YELLOW Y B YEL BLK LEGEND AS AMBIENT SENSOR CAP CAPACITOR COMP COMPRESSOR CC CONTACTOR COIL CCH CRANKCASE HEATER DS DISCHARGE SENSOR HPS...

Page 13: ...plicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connecte...

Page 14: ...p Cut Out Balance Point Defrost Curve Y2 Lock FFUEL Switch Point Hot Heat Pump Fill in the information ie ON OFF or the appropriate Value for the fields that apply to the defrost control board install...

Page 15: ...plain operation of system to equipment owner Explain the importance of regular filter replacement and equipment maintenance Owner Education Provide owner with the owner s manual Explain thermostat use...

Page 16: ...change without notice Published in U S A 835959 UIM D 0814 Copyright 2014 by Johnson Controls Inc All rights reserved Supersedes 835959 UIM C 0614 York International Corp 5005 York Drive Norman OK 73...

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