background image

Daytronic Corporation

The Model 3178 is useful in applications involving transformer coupling to the

strain gage bridge (for example, rotary transformer torque sensors) and in certain

applications that require high sensitivity with optimum 

signal-to-noise

 

characteris-

tics.  Carrier  amplifiers  offer  higher  sensitivity  than  dc  amplifiers  and,  since  they

respond  only  to  the  modulated  carrier  frequency,  they  reject  certain  extraneous

voltages  that  can  cause  error  in  dc  systems.  These  error  sources  include 

ther-

mocouple

 or 

galvanic 

voltages  in  the  cable-connector  system, 

homopolar 

voltages

from  rotating  machinery, 

low-frequency 

pickup,  and 

1/f

  noises  of  various  origin.

Consequently, the Model 3178 is an excellent instrument choice when special noise

environment conditions and the need for amplification of low-level signals exist.

Calibration of the 3178 is accomplished by the conventional shunt technique,

using an internally installed calibration resistor. Front-panel CAL buttons provide

for shunt calibration in both the positive and negative realms. An internal symmetry

control  provides  independent  adjustment  of  negative  realm  sensitivity  for  trans-

ducers  that  do  not  have  symmetrical  slope  characteristics.  Positive-realm  calibra-

tion can be remotely checked by means of 

Remote Cal

 terminals on the instrument

I/O connector.

The 3178 Strain Gage Conditioner is also available in two additional forms. The

Model 3278 contains a Digital Indicator to view the analog output of the conditioner.

The  Model  3378  contains  a  Limit  section  (in  addition  to  a  Digital  Indicator)  that

provides 

High/OK/Low 

indications  and  outputs.  The  Digital  Indicator  and  Limit

features are standard to all 

3000

 Instruments and are covered in separate instruction

manuals.

2.  INSTALLATION AND CABLING

The  following  paragraphs  provide  the  instructions  for  instrument  installation

and cabling.

Mounting. 

The 

3000 Series 

Instruments can be operated as bench-top units or

they  can  be  rack-  or  panel-mounted.  Clearance  dimensions  for  a  bench-mounted

instrument are given in Figure 2. Panel cut-out dimensions for panel mounting are

also shown in Figure 2. Up to four 

3000 Series

 

Instruments  can  be  mounted  in  a

19-inch rack using the 1.75-inch  high  Model  3004  Rack  Adaptor.  Rack-mounting

dimensions are also given in Figure 2. To panel mount an instrument, proceed as

follows.  Refer  to  Figure  3.

IMPORTANT: 

The  unit  is  shipped  with  two 

spacer

 

washers 

on  the  securing  screws  of  the  rear-panel  I/O

Connector.  When 

panel-mounting 

the  unit, you MUST REMOVE THESE WASHERS, so that the printed-

circuit  board  may  move  forward  about 1/8"  during  Step  (f).

3

Summary of Contents for 3000 series

Page 1: ...MODEL 3178 STRAIN GAGE CONDITIONER SB 5 1 INSTRUCTION MANUAL 3000 Instrument Series...

Page 2: ...reprinted reproduced or used in any form or by any electronic mechanical or other means including photocopying and recording or in any information storage and retrieval system without permission in wr...

Page 3: ...aired with CAL SENSE unconnected at Connector A SHIELD Daytronic 400 Series Transducer Connections 1 A 2 B 3 4 C 9 D A B C EXC EXC SENSE SENSE SIG SIG CAL SENSE B A Extra Wire paired with CAL SENSE un...

Page 4: ...ction 4 Wire Configuration for Cables Shorter Than 20 Feet SENSE EXC SENSE SIG SIG CAL SENSE 1 A 2 B 3 C 4 9 A SHIELD Extra Wire paired with CAL SENSE unconnected at Connector A EXC 6 Wire Configurati...

Page 5: ...DEL 3178 STRAIN GAGE CONDITIONER INSTRUCTION MANUAL Model 3178 Instruction Manual v SB 5 1 Pub No 3178M 5 1 Issued 03 01 Part No 91121 Daytronic Corporation Dayton OH Tel 800 668 4745 www daytronic co...

Page 6: ...This page intentionally blank...

Page 7: ...onditioner 1 2 Instrument Mounting Dimensions 4 3 Instrument Panel Mounting 5 4 I O Wiring 9 5 Front Panel Description 12 6 Block Diagram 17 7 Star Bridge Construction 20 LIST OF TABLES Table Page 1 S...

Page 8: ...ssary balancing and calibration controls and conditions amplifies the applied input to a standard Five Volt Data Signal Level which is the output analog signal level of 3000 Series Instruments Two ana...

Page 9: ...e Analog Outputs Two analog outputs available 0 to 5 volts with 50 overrange 5 milliamperes maximum Bandpass is dc to 2 Hz or dc to 400 Hz Active low pass filters provide for rolloff of 60 dB per deca...

Page 10: ...cteristics Positive realm calibra tion can be remotely checked by means of Remote Cal terminals on the instrument I O connector The 3178 Strain Gage Conditioner is also available in two additional for...

Page 11: ...Model 3178 A Bench Mounting B Rack Mounting C Panel Mounting Figure 2 Instrument Mounting Dimensions 4...

Page 12: ...Daytronic Corporation Figure 3 Instrument Panel Mounting 5...

Page 13: ...the front panel screwdriver adjustments and buttons are accessible These screws give approxi mately 1 8 inch of adjustment consequently this is the maximum panel thickness which should be used CAUTION...

Page 14: ...d even though the transducer calibration data mentions some other resistance value In Section 3 of this manual the tech niques described above are demonstrated If however the installed value of calibr...

Page 15: ...tor Figure 4 indicates three methods of remotely entering the calibration mode external switch transistor or TTL source The Remote Cal function provides a convenient method of periodically monitoring...

Page 16: ...I600 Fig 4 I O Wiring Data See the CORRECTION to Fig 4 in the front of this manual...

Page 17: ...I600 I600 I600 I600 I600 I600 I600 Fig 4 cont d See the CORRECTION to Fig 4 in the front of this manual...

Page 18: ...ALANCE control to obtain the minimum least positive or most nega tive output reading In some instances an integral digital indicator will be used to display the conditioner output Model 3278 or 3378 W...

Page 19: ...rols SPAN Controls The Coarse and Fine SPAN controls are used to set the output to the dead weight value when dead weight calibration is used They can also be used to set the output to the Equivalent...

Page 20: ...h the transducer loaded as in step f adjust the Symmetry control just to the right of the CAL button to obtain a dead weight reading equal to that obtained in step e If dead weight calibration is not...

Page 21: ...ide switch is used to turn ON primary power Overload protection is provided by a 0 25 ampere fuse mounted near the ac connection point When the slide switch is ON primary power is applied to the power...

Page 22: ...the output of the Integrat ing Amplifier changes the resistance of an Automatic Gain Control element FET to return the oscillator amplitude to its nominal value of 2 volts ac The Integrating Amplifier...

Page 23: ...ontacts of the CAL switch Calibration in the positive realm can also be remotely checked When the Remote Cal input at the 3178 I O connector is brought to a zero volt ground level through the action o...

Page 24: ...This page intentionally blank...

Page 25: ...Fig 6 Block Diagram...

Page 26: ...B within a decade of the cutoff frequency 5 VERIFICATION OF NORMAL OPERATION It is the purpose of this section to aid the user in determining in the event of a malfunction to which the Model 3178 is s...

Page 27: ...a transducer and cable known to be in good condition or by simulating a balanced transducer using either a commercially available transducer simulator or the simple star bridge arrangement shown in F...

Page 28: ...ason for this method of construction and it should be followed Connect the substitute or simu lated transducer to the instrument I O connector using a short 4 wire cable configuration as shown in Figu...

Page 29: ...This page intentionally blank...

Page 30: ...Daytronic Corporation Dayton OH 800 668 4745 www daytronic com...

Reviews: