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Model 3178

where X =  Equivalent  Input, % of full scale

R

b

 =  bridge  resistance, ohms

K =  transducer  sensitivity, mv/v full scale

R

c

 =  calibration  resistance, ohms  (59  K  installed)

Sample  Calculation:  Assume  that  K  = 3.000 mv/v for a 5000-pound load cell

(fullscale) with a bridge resistance of 350 ohms.

4. BLOCK DIAGRAM DESCRIPTION

49.4% of full scale = 2472 pounds

The purpose of this section is to explain how the Model 3178 works by using a

simplified block diagram. This section is not intended to provide a detailed explana-

tion  of  electronic  circuits  for  personnel  untrained  in  electronic  technology.  How-

ever,  it  provides  an  adequate  overview  of  operation  for  those  familiar  with  basic

electronic  circuit  operation.  Throughout  the  following,  refer  to  Figure  6.

Power Supplies. 

Primary power (115 volts ac, 50-400 Hz) is applied to the

instrument  by  means  of  a  rear-panel  ac  connection  point  and  the  supplied

3-conductor  power  cord.  A  rear-panel  slide  switch  is  used  to  turn  ON  primary

power. Overload protection is provided by a 0.25 ampere fuse mounted near the ac

connection  point.  When  the  slide  switch  is  ON,  primary  power  is  applied  to  the

power transformer which provides the necessary power-line isolation and the low

ac  voltages  required  to  develop  the  regulated  dc  voltages  used  in  the  3178.  The

secondary of the power transformer has a grounded center tap, and a Diode Bridge

functions  as  two  full-wave  rectifiers  to  produce  ±9  volts  regulated  dc.  Two

three-terminal  integrated-circuit 

Regulators 

are  used  to  develop  these  regulated

voltages. The reference terminal of each 

Regulator 

is biased with one or two diodes

to make certain that a minimum regulated voltage of  9 volts is achieved. The proper

diode  biasing  is  accomplished  at  factory  check  out.

A dc reference voltage of +2.5 volts dc is further developed from reg9

volts by the use of a third three-terminal 

Regulator.  

This precision dc reference is

used to control the amplitude of the ac excitation signal and is further discussed in a

following  paragraph.

14

X = 25000 R

b

K R

c

X =

59000 x 3

25000 x 350

 =

Summary of Contents for 3000 series

Page 1: ...MODEL 3178 STRAIN GAGE CONDITIONER SB 5 1 INSTRUCTION MANUAL 3000 Instrument Series...

Page 2: ...reprinted reproduced or used in any form or by any electronic mechanical or other means including photocopying and recording or in any information storage and retrieval system without permission in wr...

Page 3: ...aired with CAL SENSE unconnected at Connector A SHIELD Daytronic 400 Series Transducer Connections 1 A 2 B 3 4 C 9 D A B C EXC EXC SENSE SENSE SIG SIG CAL SENSE B A Extra Wire paired with CAL SENSE un...

Page 4: ...ction 4 Wire Configuration for Cables Shorter Than 20 Feet SENSE EXC SENSE SIG SIG CAL SENSE 1 A 2 B 3 C 4 9 A SHIELD Extra Wire paired with CAL SENSE unconnected at Connector A EXC 6 Wire Configurati...

Page 5: ...DEL 3178 STRAIN GAGE CONDITIONER INSTRUCTION MANUAL Model 3178 Instruction Manual v SB 5 1 Pub No 3178M 5 1 Issued 03 01 Part No 91121 Daytronic Corporation Dayton OH Tel 800 668 4745 www daytronic co...

Page 6: ...This page intentionally blank...

Page 7: ...onditioner 1 2 Instrument Mounting Dimensions 4 3 Instrument Panel Mounting 5 4 I O Wiring 9 5 Front Panel Description 12 6 Block Diagram 17 7 Star Bridge Construction 20 LIST OF TABLES Table Page 1 S...

Page 8: ...ssary balancing and calibration controls and conditions amplifies the applied input to a standard Five Volt Data Signal Level which is the output analog signal level of 3000 Series Instruments Two ana...

Page 9: ...e Analog Outputs Two analog outputs available 0 to 5 volts with 50 overrange 5 milliamperes maximum Bandpass is dc to 2 Hz or dc to 400 Hz Active low pass filters provide for rolloff of 60 dB per deca...

Page 10: ...cteristics Positive realm calibra tion can be remotely checked by means of Remote Cal terminals on the instrument I O connector The 3178 Strain Gage Conditioner is also available in two additional for...

Page 11: ...Model 3178 A Bench Mounting B Rack Mounting C Panel Mounting Figure 2 Instrument Mounting Dimensions 4...

Page 12: ...Daytronic Corporation Figure 3 Instrument Panel Mounting 5...

Page 13: ...the front panel screwdriver adjustments and buttons are accessible These screws give approxi mately 1 8 inch of adjustment consequently this is the maximum panel thickness which should be used CAUTION...

Page 14: ...d even though the transducer calibration data mentions some other resistance value In Section 3 of this manual the tech niques described above are demonstrated If however the installed value of calibr...

Page 15: ...tor Figure 4 indicates three methods of remotely entering the calibration mode external switch transistor or TTL source The Remote Cal function provides a convenient method of periodically monitoring...

Page 16: ...I600 Fig 4 I O Wiring Data See the CORRECTION to Fig 4 in the front of this manual...

Page 17: ...I600 I600 I600 I600 I600 I600 I600 Fig 4 cont d See the CORRECTION to Fig 4 in the front of this manual...

Page 18: ...ALANCE control to obtain the minimum least positive or most nega tive output reading In some instances an integral digital indicator will be used to display the conditioner output Model 3278 or 3378 W...

Page 19: ...rols SPAN Controls The Coarse and Fine SPAN controls are used to set the output to the dead weight value when dead weight calibration is used They can also be used to set the output to the Equivalent...

Page 20: ...h the transducer loaded as in step f adjust the Symmetry control just to the right of the CAL button to obtain a dead weight reading equal to that obtained in step e If dead weight calibration is not...

Page 21: ...ide switch is used to turn ON primary power Overload protection is provided by a 0 25 ampere fuse mounted near the ac connection point When the slide switch is ON primary power is applied to the power...

Page 22: ...the output of the Integrat ing Amplifier changes the resistance of an Automatic Gain Control element FET to return the oscillator amplitude to its nominal value of 2 volts ac The Integrating Amplifier...

Page 23: ...ontacts of the CAL switch Calibration in the positive realm can also be remotely checked When the Remote Cal input at the 3178 I O connector is brought to a zero volt ground level through the action o...

Page 24: ...This page intentionally blank...

Page 25: ...Fig 6 Block Diagram...

Page 26: ...B within a decade of the cutoff frequency 5 VERIFICATION OF NORMAL OPERATION It is the purpose of this section to aid the user in determining in the event of a malfunction to which the Model 3178 is s...

Page 27: ...a transducer and cable known to be in good condition or by simulating a balanced transducer using either a commercially available transducer simulator or the simple star bridge arrangement shown in F...

Page 28: ...ason for this method of construction and it should be followed Connect the substitute or simu lated transducer to the instrument I O connector using a short 4 wire cable configuration as shown in Figu...

Page 29: ...This page intentionally blank...

Page 30: ...Daytronic Corporation Dayton OH 800 668 4745 www daytronic com...

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