Datalogic UniQ 1150-1X41 Product Reference Manual Download Page 5

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CONTENTS

PRODUCT REFERENCE GUIDE

Maintenance .................................................................................................................. 67

F-Theta scan lens cleaning procedure .............................................................................................67
Main fan cleaning procedure .............................................................................................................68

Troubleshooting ............................................................................................................. 69

List of warning and error states .......................................................................................................69
List of problems related to laser marker states .............................................................................70
List of most common problems .......................................................................................................70

Remote Assistance ......................................................................................................... 73

APPENDIX A. LABELS ............................................................................................ 75

Labels ........................................................................................................................... 75
Positioning of external labels .......................................................................................... 76

APPENDIX B. SAFETY CONSIDERATION ACCORDING TO EN ISO 13849-1:2008 ........ 77

Performance level (PL) .................................................................................................. 77

Application example ..........................................................................................................................77

Example automatic production line .........................................................................................78
Example manual production line ..............................................................................................80

Safety Functions of UniQ™ ...............................................................................................................83

APPENDIX C. LASER SAFETY ................................................................................. 84

Direct viewing of the laser beam ......................................................................................................87
Viewing of a laser reflected beam ....................................................................................................88
Viewing of scattered laser beam ......................................................................................................88

N.O.H.D. determination and O.D. of protection goggles .................................................... 89

EN207 and EN208 .............................................................................................................................90

Eyes and skin risks ........................................................................................................ 91
General safety regulations .............................................................................................. 91
Other risks .................................................................................................................... 91

APPENDIX D. USING MARKING SOFTWARE............................................................. 92

How to create and edit graphics layout ............................................................................ 92
How to test and mark layout ........................................................................................... 95
How to use X1 - Command Box signals to mark layout ..................................................... 97

APPENDIX E. MARKING SOFTWARE UPGRADE........................................................ 99

How to update the marking software ............................................................................... 99

APPENDIX F. RECOVER THE LASER MARKER ....................................................... 106

Overview ..................................................................................................................... 106
How to recover the laser marker .................................................................................. 106

Preliminary Operation .....................................................................................................................107
Recover the system .........................................................................................................................108

APPENDIX G. MECHANICAL DRAWINGS................................................................ 116

Laser Marker ............................................................................................................... 117

Summary of Contents for UniQ 1150-1X41

Page 1: ...UniQ PRODUCT REFERENCE GUIDE InfraRed Fiber Laser Marker ...

Page 2: ...document may be downloaded from the Datalogic website www datalogic com If you visit our website and would like to make comments or suggestions about this or other Datalogic pub lications please let us know via the Contact page Disclaimer Datalogic has taken reasonable measures to provide information in this manual that is complete and accu rate however Datalogic shall not be liable for technical ...

Page 3: ...6 Marking Software 6 Important Warnings 7 CHAPTER 2 INSTALLATION 8 Unpacking 8 Contents of the packaging 10 On moisture condensation 11 Note on moisture condensation 11 If moisture condensation occurs 11 How to avoid moisture condensation 11 Fixing and positioning 12 Mounting screws length 13 Installation environment 15 Fume Dust extractor 15 CHAPTER 3 TECHNICAL SPECIFICATIONS 16 Technical Charact...

Page 4: ... Connections 38 Connecting X1 Command Box connector 38 Connecting Interlock connector 39 Connecting Power Supply cable 40 Local Mode Control connections 41 Remote Mode Control connection 42 F Theta scan lens protection cap removal 42 CHAPTER 5 USE AND OPERATION 43 Turning On sequence 44 CHAPTER 6 CUSTOMIZE THE LASER MARKER SOFTWARE 48 System Protection 48 System Protection Tool 48 How to use the S...

Page 5: ... 84 Absorption of laser radiation 86 Classification and danger level 87 Degree of risk with radiation viewing conditions 87 Direct viewing of the laser beam 87 Viewing of a laser reflected beam 88 Viewing of scattered laser beam 88 N O H D determination and O D of protection goggles 89 EN207 and EN208 90 Eyes and skin risks 91 General safety regulations 91 Other risks 91 APPENDIX D USING MARKING S...

Page 6: ...PPORT Support Through the Website Datalogic provides several services as well as technical support through its website Log on to www datalogic com For quick access from the home page click on the search icon and type in the name of the product you re looking for This allows you access to download Data Sheets Manu als Software Utilities and Drawings Hover over the Support Service menu for access to...

Page 7: ...he whole unit consumable items 7 use of counterfeit or replacement parts that are neither manufactured nor approved by Datalogic for use in Datalogic manufactured Products 8 any damage or malfunctioning caused by non restoring action as for example firmware or software upgrades software or hardware reconfigurations etc 9 loss of data 10 any consumable or equivalent e g cables power supply batterie...

Page 8: ...PREFACE viii UNIQ ...

Page 9: ... 4 Laser Product In addition to being professionally trained in their role personnel assigned to work with laser marker must be informed and made acquainted with the risks inherent to invisible and visible laser radiation The operator is required to carefully read the section of the manual concerning safety instructions as well as the sections related to matters falling under her his responsibilit...

Page 10: ...agram below Not all combinations are available For a complete list of combinations see the Models tab on the Product page of the website UNIQ 1159 1X41 Nominal Power F Theta scan lens Operating System 15 15W 3 160S 1 Windows 10 6 254S 7 254L 9 100L PATENTS This product is covered by one or more of the following patents Utility patents US10193299 ...

Page 11: ...r may not cause harmful interference and 2 this laser marker must accept any interference received including interference which may cause undesired operation This laser marker has been tested and found to comply with the limits for a Class A digi tal device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipmen...

Page 12: ...ng system The final system manufacturer MUST ensure the safety of the laser processing machine according to its standards including the risk analysis implementation of safety mea sures certification and testing of safety measures and the production of adequate infor mation for use of the machine Datalogic is available for providing to the customers all the information in its possession to help in ...

Page 13: ...Filos laser source the UniQ family guarantees significant improvements in terms of performances thanks to the new laser controllers developed in Datalogic laboratories which reduces warm up time and improves the stability of emitted laser power Main features Highly Integrated Marking system 100 to 240 V AC 50 60 Hz Power Supply Operating Temperature Range from 5 C to 40 C New Marking control techn...

Page 14: ...ntrolled path along the X and Y axes processing of the product surface occurs by coordinating the movement of the two mirrors and the turning on off of the laser beam The deflected laser beam is focused by an F Theta scan lens on the surface of the prod uct Generally speaking the marking is carried out within the focus plane of the F Theta scan lens Marking Software The Lighter marking software is...

Page 15: ...N The integration and use of this laser marker is customer respon sibility CAUTION Never expose reflecting surfaces to laser radiation The reflected laser beam may cause damage to laser marker CAUTION Laser marking interacts with materials through for example a thermal carbonization process which may lead to the emission of fumes dust and vapors Adequate fume dust extractor and treatment must be p...

Page 16: ...8 UNIQ CHAPTER 2 INSTALLATION UNPACKING CAUTION The UniQ laser marker is a delicate optical device that can be damaged by shock and vibrations ...

Page 17: ...ons Carefully remove the laser marker from the packaging using both hands Figure 1 Unpacking Keep all packing materials until the laser has been inspected for completeness and dam age If something is missing or defective call Datalogic see Technical Support on page vi for contact details Be sure to use the original packaging material for the transportation of this laser marker otherwise transporta...

Page 18: ...NTENTS OF THE PACKAGING 3x Laser marker Sliding nuts Power Supply cables Interlock MUTING DEVICE Command Box MUTING DEVICE Interlock cable Shutter OUT cable EULA Windows Test report and sample test plate Quick Reference Guide ...

Page 19: ...may condense when you bring the laser marker from a cold place into a warm place or vice versa and when you use the laser marker in a humid place If moisture condensation occurs Turn off the laser marker and wait about 1 hour for the moisture to evaporate How to avoid moisture condensation Before moving the laser marker from a cold place into a warm place put it in a plastic bag and seal it tightl...

Page 20: ... CAUTION Introduction of optical or mechanical surfaces such as mechani cal shutters or additional protective glass between F Theta scan lens out put and marking surface may case optical feedback into the laser marker Optical induced damage caused to laser marker by reflection from external surfaces is not covered by warranty NOTE In order to prevent marking distortions avoid vibrations and bumps ...

Page 21: ...nd Ulyxe product families Figure 2 Fixing points Mounting screws length To determine the length of the mounting screws consider the thickness of the mount ing plate and the thickness of the washer Laser marker 5 mm Mounting plate thickness Washer thickness M5 M6 screw Figure 3 Length of mounting screws NOTE All dimensions are in millimeters NOTE Mounting holes depth is max 5mm Tightening torque 2 ...

Page 22: ...INSTALLATION 14 UNIQ The laser marker can be also fixed by using side slots shown in picture Figure 4 Lateral fixing points NOTE All dimensions are in millimeters ...

Page 23: ...re dirty insufficient air flow might not ensure correct cooling and might stop the marking operation Clean the main fan and the cover periodically 200mm Figure 5 Installation environment FUME DUST EXTRACTOR During the marking process dust and or fume may be produced It is important to use an adequate fume dust extractor and or air filtration see Fume Extractor on page 65 CAUTION If not enough spac...

Page 24: ... Energy max reference Rep Rate 15kHz mJ 0 75 Peak Power max reference Rep Rate 15kHz kW 10 Central Emission Wavelength nm 1064 Repetition Rate kHz 15 to 100 Laser Aiming Beam Focus Beam Class 2 1mW 630 670 nm ENVIRONMENTAL SPECIFICATIONS Operating Temperature C F 5 to 40 41 to 104 Storage Temperature C F 10 to 60 14 to 140 Humidity 90 without condensation Altitude m 2000 Shock and Vibration MIL 81...

Page 25: ...ed5 char s Up to 670 MOF marking on fly YES constant speed or encoder Line speed Productivity m min pcs s Up to 75 3 Marking Control and Software EMC Embedded Marking Control and Lighter Suite Communication 4x USB RS232 Ethernet TCP IP 10 100 Mbit EtherNet IP TcpServer Protocol ProfiNet I O Digital I O 1 Specification 25 C 2 With F Theta scan lens 160S 3 Max vibration allowed for better quality 4 ...

Page 26: ...LED 2 F Theta scan lens 3 4x USB ports 4 LAN port 5 Interlock connector 6 Shutter OUT Enable OUT connector 7 Encoder connector 8 Main Switch 9 VGA connector 10 RS232 port 11 Photocell connector 12 X1 Command Box connector Laser Control 13 X2 Axes connector I O Control 14 Power entry module with fuse 15 Focus beam output 16 IR Laser beam output Aiming laser beam output ...

Page 27: ... satisfied by the currently available F Theta scan lens configurations please contact Data logic for a solution The use of other F Theta scan lenses or operation out side the specified marking field for a certain F Theta scan lens configuration can lead to damage of the F Theta scan lens scan head or laser source Such damage is not covered by warranty CAUTION For each F Theta scan lens configurati...

Page 28: ... Working Distance WD Fixing Distance FD Marking Area MA F THETA SCAN LENS Working Distance WD Fixing Distance FD Marking Area MA NOTE Working Distance is defined as the distance between the center of the marking area defined in the focal plane and the closest mechanical edge of the F Theta scan lens Refer to the following figure NOTE Fixing Distance is defined as the distance between the base of t...

Page 29: ...out NOT POSSIBLE SAFE NOT POSSIBLE DANGEROUS CONTACT CLOSED NOT POSSIBLE DANGEROUS CONTACT CLOSED POSSIBLE DANGEROUS Table 2 Table of conditions Electric Diagram USER SIDE LASER MARKER SIDE Figure 9 Interlock connector electric diagram PIN SIGNAL TYPE DESCRIPTION 1 VCC_INT_IN_A Output 24 V DC reference for INTERLOCK_A signal 2 INTERLOCK_A Input INTERLOCK IN signal A 3 GND_INT_IN_B GND Ground refer...

Page 30: ...1 Interlock connector Muting Device provided Internal electric diagram Figure 12 Interlock connector Muting Device electric diagram CAUTION Do not use the Interlock Muting Device for external devices since this will result in loss of the safety function of the machine to which this product is installed Do not use the Interlock Muting Device except for maintenance of this product CAUTION It is the ...

Page 31: ...XT_ENABLE_A SHUTTER_OUT_A_NC2 NORMALLY CLOSED 2 CONTACT ENABLE_OUT_COM COMMON ENABLE ENABLE OUT signal Feedback of EXT_EN ABLE_B ENABLE_OUT_NO NORMALLY OPEN ENABLE Figure 13 Male panel connector code TB6M front view Table 3 Connector pinout DANGEROUS DANGEROUS DANGEROUS DANGEROUS DANGEROUS SAFE DANGEROUS DANGEROUS Table 4 Table of conditions PIN SIGNAL TYPE DESCRIPTION 1 2 3 4 5 6 SHUT_OUT_A SHUT_...

Page 32: ...e 14 SHUTTER_OUT signals behavior Electric diagram SHUTTER OUT ENABLE OUT USER SIDE USER SIDE LASER MARKER SIDE LASER MARKER SIDE Figure 15 Shutter OUT Enable OUT connector electric diagram Shutter OUT cable Connector type SWITCHCRAFT TA Series Tini Q G Mini XLR pre wired female connec tor 6 positions Figure 16 Pre wired female plug connector code TA6FLX NOTE The response time is 500ms from the in...

Page 33: ...to know if the current spooler is executing marking in progress ON during marking process X1 10 CONNECTOR_PRES ENCE Digital Input This signal is used to check the presence of the Command Box connector HIGH level normal operation LOW level or disconnected laser marker faulty X1 11 START_MARKING Digital Input This signal is used to start to the marking process when a document or a sequence is runnin...

Page 34: ...marker is in READY state X1 23 SW_READY Digital Output Depending on the configuration this signal can be used in different ways COMPATIBILITY ON when a document or a sequence is running in AUTO MODE or WORK MODE independently from the laser marker state The signal is ON regardless of whether the laser marker is ready to start a new marking STANDARD ON when a document or a sequence is running in AU...

Page 35: ...S SPECIFICATIONS PRODUCT REFERENCE GUIDE 27 Muting Device Sub D 25 pins male with shell Figure 18 Command Box Muting Device provided Internal electric diagram Figure 19 Command Box Muting Device electric diagram ...

Page 36: ...al Input Generic input or Z Axis home sensor input The home search is stopped when this signal goes HIGH X2 10 INPUT_3 or DISABLE X Digital Input Generic input or X Axis disable signal When HIGH the corresponding step signal remains in the state prior to activation X2 11 INPUT_4 or DISABLE Y Digital Input Generic input or Y Axis disable signal When HIGH the corresponding step signal remains in the...

Page 37: ... Photocell connector female panel socket front view Table 9 Photocell connector pinout see Input Output specifications on page 31 PIN SIGNAL TYPE DESCRIPTION 1 GND Ground Ground reference 2 VCC Power Output Auxiliary 24V DC power supply 750mA max 3 ENC_A Digital input Encoder HTL A channel signal 4 GND Ground Return signal for ENC_A 5 ENC_B Digital Input Encoder HTL B channel signal 6 GND Ground R...

Page 38: ...rt can be mapped as COM2 or COM3 Contact Datalogic Technical Support for more details see Tech nical Support on page vi for contact details PIN SIGNAL TYPE DESCRIPTION 1 DCD Input Data Carrier Detect 2 RXD Input Receive Data 3 TXD Output Transmit Data 4 DTR Output Data Terminal Ready 5 GND Ground Ground reference 6 DSR Input Data Set Ready 7 RTS Output Request To Send 8 CTS Input Clear To Send 9 R...

Page 39: ... 0 V DC 2 0 V DC 10 0 V DC 24 0 V DC 28 0 V DC Table 11 Digital Input specification Digital Output USING EXTERNAL POWER SUPPLY USING AUXILIARY POWER SUPPLY USER SIDE USER SIDE LASER MARKER SIDE LASER MARKER SIDE Low side driver 24 V DC 250 mA V 0 5 V DC I 250 mA V 24 V DC I 5 μA Table 12 Digital Output specification TECHNICAL CHARACTERISTICS Type Vmax Imax Pulse Width INPUT Logic LOW INPUT Logic H...

Page 40: ...R_PRESENCE signal to HIGH value and repeat the turning on sequence This error occurs if the temperature inside the laser marker is out of the operative range To reset the error a Laser marker restart is required This error occurs if high optical power is reflected back to the laser source To reset the error a Laser marker restart is required This error occurs if the laser source detects an interna...

Page 41: ...x connector EXT_KEY EXT_ENABLE_A EXT_ENABLE_B LOW LOW LOW Blinking EXT_KEY EXT_ENABLE_A EXT_ENABLE_B LOW LOW LOW Steady EXT_KEY EXT_ENABLE_A EXT_ENABLE_B HIGH LOW LOW Steady EXT_KEY EXT_ENABLE_A EXT_ENABLE_B HIGH HIGH HIGH Steady STATE X1 COMMAND BOX INPUT STATE STATUS LED SYSTEM BOOTING UP WAIT FOR START STANDBY SHUTTER CLOSED READY ...

Page 42: ...pted as a valid START_MARKING event T2 Start Delay Delay between the acceptance of the START_MARKING signal and the rising edge of the BUSY signal T3 Busy Advance Delay between the rising edge of the BUSY signal and the laser emis sion T4 Stop Time Minimum time duration that the STOP_MARKING signal must have in order to be accepted as a valid STOP_MARKING event T5 Busy Delay Delay between the end ...

Page 43: ...ARVIS I O SIGNALS BEHAVIOR Figure 27 MARVIS I O signals behavior Axes I O signals behavior Figure 28 Axes I O signals behavior REF NAME DESCRIPTION T1 Brake release The time that elapses between the brake release signal activation and the start of mechanical movement T2 Ramp Time The time to go from minimum speed Start speed to working speed Speed ...

Page 44: ...h the laser marker enabling controlling from one single interface and enhancing individual products performances MARVIS is also available as update for existing products Object Oriented Configuration In the Lighter Suite each object is associated with specific LASER parameters and READER configuration loading a graphical layout will automatically retrieve and update laser and reader configurations...

Page 45: ...finet I O and EtherNet IP protocols Scripting programmability The LIGHTER Suite integrates the IDE Integrated Development Environment providing the users with a full set of tools to be used for extremely flexible customization The programming language is ECMAScript also called JavaScript Control the entire marking process Create and fully customize marking lay out and its content at runtime Intera...

Page 46: ...and Box connector The X1 Command Box connector must always be inserted with properly signals provided in order to use the laser marker The absence of such connector blocks the laser marker oper ations Figure 29 Connecting X1 Command Box connector WARNING If the Command Box Muting Device provided is connected the laser marker enable is bypassed ...

Page 47: ...NING Do not use the Interlock Muting Device for external devices since this will result in loss of the safety function of the machine to which this product is installed Do not use the Interlock Muting Device except for maintenance of this product WARNING It is the customer s responsibility to provide a correct integra tion of the safety signals according to applicable regulations NOTE The interloc...

Page 48: ...IQ Connecting Power Supply cable Connect the Power Supply cable using the cord retention system Figure 31 Connecting Power Supply cable NOTE Lock the plug with the retaining clamp to avoid accidental discon nection ...

Page 49: ... Local Mode Control it is necessary to install a mouse keyboard and monitor Connect the monitor and input devices to laser marker as shown below Figure 32 Connecting the mouse Figure 33 Connecting the keyboard Figure 34 Connecting the monitor NOTE Minimum monitor resolution 800 x 600 VGA standard ...

Page 50: ...fore marking operation Figure 36 F Theta scan lens protection cap removal NOTE The LAN port is configured by default with a fixed IP Address and Subnet Mask LAN 1 Default IP address 192 168 1 10 Default Subnet Mask 255 255 255 0 See Change the LAN configuration and IP address on page 55 in order to change LAN configuration NOTE Ethernet TCP IP 10 100 Mbit CAUTION Marking with the lens protection c...

Page 51: ... connection X1 Command Box connection WARNING Do not use the Interlock Muting Device for external devices since this will result in loss of the safety function of the machine to which this product is installed Do not use the Interlock Muting Device except for maintenance oh this product WARNING It is the customer s responsibility to provide a correct integra tion of the safety signals according to...

Page 52: ... the back of the laser marker The laser marker turn on and goes in BOOTING UP state During booting up state the status LED blink green EXT_KEY EXT_ENABLE_A EXT_ENABLE_B LOW LOW LOW Blinking Figure 37 Power on the laser marker STATE X1 COMMAND BOX INPUT STATE STATUS LED SYSTEM BOOTING UP ...

Page 53: ...Wait until booting up finish the status LED is steady green The laser marker is in WAIT FOR START state EXT_KEY EXT_ENABLE_A EXT_ENABLE_B LOW LOW LOW Steady Figure 38 Waiting for start state STATE X1 COMMAND BOX INPUT STATE STATUS LED WAIT FOR START ...

Page 54: ... in the table below EXT_KEY EXT_ENABLE_A EXT_ENABLE_B HIGH LOW LOW Steady The status LED is steady orange The laser marker is in STANDBY SHUTTER CLOSED state Figure 39 Standby Shutter Closed state STATE X1 COMMAND BOX INPUT STATE STATUS LED STANDBY SHUTTER CLOSED ...

Page 55: ... Set the Command box input signals as in the table below EXT_KEY EXT_ENABLE_A EXT_ENABLE_B HIGH HIGH HIGH Steady The status LED will turn red The laser marker is in READY state Figure 40 Ready state STATE X1 COMMAND BOX INPUT STATE STATUS LED READY ...

Page 56: ...stem Protection is disabled any modification will be stored on the disk and it will persist after reboot System Protection Tool The System Protection tool shows the status of the System Protection and is visible on the tray bar icon in the lower right corner of the screen A notification popup message that shows the status of System Protection is still visible on the screen for a few seconds after ...

Page 57: ... tray bar icon From Start Menu Datalogic System Protection Enable the system protection Open the System Protection tool GUI Click the ENABLE button A message advise the User to confirm the new setting Press YES to enable System Protection A message advise the User that the system will be rebooted Press YES to continue NOTE When the System Protection is enabled any change or deletion on the C drive...

Page 58: ...USTOMIZE THE LASER MARKER SOFTWARE 50 UNIQ Wait for system reboot Check if the Tray bar icon color is GREEN protection enabled CAUTION DO NOT turn OFF or UNPLUG the system while Windows is shut ting down ...

Page 59: ... message advise the User that the system will be rebooted Press YES to continue Wait for system reboot Check if the Tray bar icon color is RED protection disabled CAUTION When the System Protection is disabled the system is not pro tected against disk corruption or malware attacks Disable the protection only for the time necessary to make disk changes CAUTION DO NOT turn OFF or UNPLUG the system w...

Page 60: ...orean Korea Spanish Spain 1 Disable system protection see Disable the system protection on page 51 2 Wait for the operating system to restart 3 Check that the System Protection is disabled red icon 4 Click the Search icon and type language 5 Click on Language settings NOTE In order to perform this setting it is necessary to connect mouse keyboard and monitor to the laser marker see Local Mode Cont...

Page 61: ...NGUAGE AND KEYBOARD LAYOUT PRODUCT REFERENCE GUIDE 53 6 Select the Windows display language 7 Click on the Input Indicator icon in the taskbar 8 Select the keyboard layout from the list 9 Close all the open windows ...

Page 62: ...tion see Enable the system protection on page 49 11 Wait for the operating system to restart 12 Check that the System protection is enabled green icon CAUTION When the System Protection is disabled the system is not pro tected against disk corruption or malware attacks ...

Page 63: ...system to restart 3 Check that the System protection is disabled red icon 4 Click the Search icon and type Ethernet 5 Click on Ethernet settings NOTE In order to perform this setting it is necessary to connect mouse keyboard and monitor to the laser marker see Local Mode Control con nections on page 41 CAUTION When the System Protection is disabled the system is not pro tected against disk corrupt...

Page 64: ...CUSTOMIZE THE LASER MARKER SOFTWARE 56 UNIQ 6 Click on Change adapter options 7 In the Network Connections window double click on the desired Network icon ...

Page 65: ...d edit the IP address and or subnet mask 9 Close all the open windows 10 Enable system protection see Enable the system protection on page 49 11 Wait for the operating system to restart 12 Check that the System protection is enabled green icon CAUTION When the System Protection is disabled the system is not pro tected against disk corruption or malware attacks ...

Page 66: ...he System protection is disabled red icon 4 Click the Search icon and type display 5 Click on Display settings NOTE In order to perform this setting it is necessary to connect mouse keyboard and monitor to the laser marker see Local Mode Control con nections on page 41 CAUTION When the System Protection is disabled the system is not pro tected against disk corruption or malware attacks Disable the...

Page 67: ...en windows 8 Enable system protection see Enable the system protection on page 49 9 Wait for the operating system to restart 10 Check that the System protection is enabled green icon CAUTION When the System Protection is disabled the system is not pro tected against disk corruption or malware attacks ...

Page 68: ...the user name password and domain if applicable of an account to which you have allowed remote access into the corresponding boxes and then click Con nect 7 In the Log On to Windows dialog box that appears type the password of the account with remote access privileges into the Password box User name DLA Password dla 8 In the Log on to list if applicable select the domain or remote computer that yo...

Page 69: ...mation please see Contents of the packaging on page 10 CONTROL BOX This accessory is used to control the laser marker through the Control Box interface The Control Box allows to perform the following functions Changing laser marker state Starting and Stopping the marking process Showing the marking process state Showing the system error state Figure 41 Control Box ordering no 985330031 NOTE See X1...

Page 70: ... System Test I O trou bleshooting etc The DB25 Pass through Command Box connector allows the integrator to use the interface as a I O test tool on previously installed products I O Monitoring LED Easy assembly thanks to screw down termination Dry contact outputs Dry contact inputs DIN rail mounting enclosure Figure 43 I O interface ordering no 985330032 NOTE Refer to Remote Start Foot Switch instr...

Page 71: ...25 TO FREE LEADS CABLE This accessory allows an easier integration of the laser marker the Command Box con nector signals are all available on the free leads side of the cable labeled with cable tags Figure 44 DB25 to free leads cable ordering no 985350032 ...

Page 72: ...o 937600123 MARVIS Mounting Bracket UniQ M300N This accessory is used to properly fix the MATRIX N and the MARVIS LED Ring Light ID 50mm White to the scan head in a MARVIS application suitable for F160S and F254S F Theta scan lens Figure 46 MARVIS Mounting Bracket UniQ M300N ordering no 93ACC1915 MARVIS LED Ring Light ID 50mm White This accessory is used as external illuminator in MARVIS applicati...

Page 73: ...oduced during laser marking 230 VAC 1 phase 50 Hz EU 50 50 mm hose length 4 m 50 mm nozzle assembly 115 VAC 1 phase 60 Hz US 50 50 mm hose length 4 m 50 mm nozzle assembly 90 257 VAC 1 phase 50 60 Hz 75 50 mm hose length 4 m 50 mm nozzle assembly MODEL ELECTRICAL DATA HOSE NOZZLE 985340038 FUME EXTRACTOR BASIC 230VAC 985340040 FUME EXTRACTOR BASIC 115VAC 985340039 FUME EXTRACTOR PRO 90 257VAC ...

Page 74: ...ty will immediately become null and void CAUTION Datalogic shall not be held liable for any non conforming use of the laser marker It is forbidden to operate the laser marker before the machine where it is integrated has been declared in conformance with applicable statutory Directives CAUTION Only Datalogic authorized personnel who have been trained and instructed on the electrical and optical ri...

Page 75: ...les during these operations The following parts functions have to be controlled periodically Check Clean Weekly wipe gently with a dry cloth or soaked in high purity isopropyl alcohol or clean it with dry air blowing Clean Every 3 months according to the environ ment and frequency of use F Theta scan lens cleaning procedure Figure 48 Cleaning F Theta scan lens COMPONENT TYPE OPERATION INTERVALS F ...

Page 76: ... cleaning procedure Procedure 1 Turn off the laser marker 2 Disconnect AC power cable 3 Unscrew front cover screws and remove it Figure 49 Removal of air filter 4 Clean fan and cover with air blow 5 Reinstall the protective front cover ...

Page 77: ...R_ON ENABLE_OUT OFF OFF OFF System Error Interlock error Check Interlock connector sig nals see Interlock on page 21 Check Interlock connector presence SYSTEM_ALARM POWER_ON ENABLE_OUT ON OFF OFF Connector Presence error Check X1 10 CONNEC TOR_PRESENCE input signal of the X1 Command Box connec tor see X1 Command Box Laser Control on page 25 HIGH level normal operation LOW level or disconnected sys...

Page 78: ...trol signals are compatible with the external devices used for integration Bad marking result F Theta scan lens is dirty Clean the F Theta scan lens See F Theta scan lens cleaning procedure on page 67 Incorrect focus distance Check that the material to be marked is placed at the right working distance See Marking Area Specification on page 19 Incorrect laser parameters Check that the laser paramet...

Page 79: ...patible with the laser marker see Photocell on page 29 HIGH level pulsed signal start the marking process refers to Lighter user s manual Setting I O parameters paragraph to set the signal properties Lighter is not set in AUTO MODE WORK MODE Check that Laser Engine is set in AUTO MODE or that Laser Editor is set in WORK MODE Laser marker doesn t work in Marking On Fly mode MOF is not enabled or no...

Page 80: ...EAM TYPE prop erty in Laser Engine Configuration LASER refers to Lighter User s Man ual Incorrect Focusing Beam setting Check FOCUSING BEAM TYPE property in Laser Engine Configuration LASER refers to Lighter User s Manual ON always ON OFF always OFF AUTOMATIC active only in STANDBY SHUTTER CLOSED state X Y Z R Axis doesn t work Incorrect integration Check that the X2 Axes control signals are compa...

Page 81: ...T REFERENCE GUIDE 73 REMOTE ASSISTANCE The laser marker is equipped with a remote connection tool that can be used for diag nostic purposes by Datalogic technical support NOTE The laser marker must be connected to the Internet ...

Page 82: ...TECHNICAL SUPPORT 74 UNIQ ...

Page 83: ...lt conditions Aperture Label Label for non interlock protective housing Caution possibility of electric shock USB port MAC Address Windows 10 IoT Enterprise COA Command Box connector Control Axes connector Interlock connector Shutter OUT connector LAN port RS232 port VGA port Photocell connector Encoder connector Fuses LABEL DESCRIPTION X1 X2 INTERLOCK SHUTTER OUT LAN RS232 VGA PHOTOCELL ENCODER D...

Page 84: ...LABELS 76 UNIQ POSITIONING OF EXTERNAL LABELS Figure 50 External labels location ...

Page 85: ...st in the risk reduction from the laser radiation Any other risks mechanical electrical etc must always be evaluated and must be taken appropriate risk reduction measures where necessary The Machinery Directive and EN 13849 1 are NOT applicable to the product UniQ The target safety integrity or performance level e g PLd according to ISO13849 1 shall be determined by the machine integrator taking i...

Page 86: ...put input of that PLC Warning label for access panel according EN60825 1 must be applied DANGER Since the frequency is LOW F1 and the removal of the guard is intentional the MINI MUM REQUIREMENT as per IEC13849 1 is PLc Target PLr c Severity of injury S S1 Slight normally reversible injury S2 Serious normally irreversible injury or death Frequency and or exposure time to hazard F F1 Seldom to less...

Page 87: ...ble OUT connector Interlock connector PLC Safety Diagram Characteristics of components DOOR SWITCH SAFETY INTERLOCK SWITCH designed in compliance with the standard currently in effect IEC60947 EN292 EN60204 EN1088 Two redundant contacts IP67 B10d 2000000 SAFETY LOGIC main component SAFETY PLC min PLd according EN13849 1 Output type relays min 10mA To be installed in an IP54 enclosure Conclusion Sa...

Page 88: ...y PLC as input and UniQ Interlock and Enable systems as output input of that PLC Restart system must be provided Since the severity of injury is Serious S2 frequency is HIGH F2 and possibility of avoiding hazard is scarcely possible P2 the MINIMUM REQUIREMENT as per IEC13849 1 is PL e Target PLr e Severity of injury S S1 Slight normally reversible injury S2 Serious normally irreversible injury or ...

Page 89: ...SAFETY SWITCH C SAFETY LOGIC D UniQ Interlock connector Shutter out enable out connector Safety Logic to UniQ details for manual production line DOOR RESET INPUT OUTPUT Shutter OUT Enable OUT connector X1 Command Box connector SAFETY SWITCH SAFETY LOGIC UniQ Interlock connector ...

Page 90: ...CK SWITCH designed in compliance with the standard currently in effect IEC60947 EN292 EN60204 EN1088 Two redundant contacts IP67 B10d 2000000 SAFETY LOGIC main component SAFETY PLC min PLd according EN13849 1 Output type relays min 10mA To be installed in an IP54 enclosure Conclusions Safety Function of this example meets the quantitative requirements of PLr e ...

Page 91: ...These functions has been evaluated according to UNI EN ISO 13849 1 The results are SF 1 1 Category 3 2 MTTFd 114 years dop 286 days hop 9h Tcycle 20s 3 DC feedbacks are provided The determination of the diagnostic coverage DC is then assigned to the integrator of the system depending on realized supervision system 4 Response time 500ms SF 2 1 Category 3 2 MTTFd 114 years dop 286 days hop 9h Tcycle...

Page 92: ...an alteration in them due to thermal effect The radiations of UniQ laser marker are visible and invisible and the Eye receives it almost in its entirety without using the natural defense provided by pupil reflex Added to this is the fact that it is generally very intense with the result that it can be very harmful to the eye and present vision problems UniQ laser markers are classified Class 4 acc...

Page 93: ...sers cause significant risk of irreversible damage to human eye and skin as well as risk of ignition and fire of flam mable materials even at long distances form laser radiation output aper ture WARNING Make sure that no flammable objects materials are within the laser beam path Use only non flammable materials for enclosures or any other machine surfaces that may be exposed to direct or indirect ...

Page 94: ...is range includes the visible light as wells a s near infrared The UniQ laser markers emit in the 1064nm range and thus can be focused by the eye lens at retina with serious risk of causing irreversible damage do vision sensors Regarding human skin the tissue abortion level is higher for the same wavelength range but the maximum exposure tolerance level before there is a damage is different com pa...

Page 95: ...nvergence and divergence depends on the F theta scan lens specifications and thus varies with the different laser marker models While marking the laser radia tion is typically scattered at the object being marked Special attention must my taken with objects with high reflectivity to the laser wavelength range since such objects may not only reflect the laser radiation but also change its character...

Page 96: ...radiation WARNING Do not look to reflected laser beam Individual Protection Devices such goggles may only provide protection for a short period of time and thus do not warrant protection for exposure to reflected laser radia tion WARNING Many materials including metals and plastics have surfaces that strongly reflect laser radiation Make sure to use non reflective mate rials for enclosures or any ...

Page 97: ...ser radiation protection filters goggles Below results have been done considering Directive 2006 25 CE on the minimum health and safety requirements regarding the exposure of workers to risks arising from physical agents artificial optical radiation The user must check if Directive 2006 25 EC was implemented as a law in his own country and regulate himself accordingly Only accidental direct exposu...

Page 98: ...norms both specify the damage threshold of the filter material used The EN207 standard is used for full attenuation these filters are used to completely block the wavelength for which they are specified The EN208 standard is used for partial attenuation these filters are used only in the vis ible range 380 700nm where they reduce the beam intensity down to the Maximum Permissible Exposure safe lev...

Page 99: ... Operator and shall be written in his her language Training is essential and must include Familiarization with system operating procedures Knowledge of the biological effects of radiation on the Eyes and Skin Understanding of the necessity for Individual Protection Devices I P D OTHER RISKS An additional risk may be represented by fire caused by processing materials other than those the laser mark...

Page 100: ...fer to Laser Marker States on page 32 double click the Laser Editor icon to start the layout editor application Click on the document type selector and choose Layer Work area the graphic work are where the marking layout is represented X1 COMMAND BOX SIGNAL STATE EXT_KEY OFF EXT_ENABLE_A OFF EXT_ENABLE_B OFF ...

Page 101: ...ring icon in the Object toolbar to add a string object to the layer Objects toolbar it allows adding objects to the cur rent document Edit String properties such as value font style etc using the Properties browser Properties browser give information about document or any selected object ...

Page 102: ...USING MARKING SOFTWARE 94 UNIQ Edit Filling properties such as filling type interline etc using the Properties browser NOTE Consult Lighter software user s manual for a proper use of the same ...

Page 103: ...Y ON EXT_ENABLE_A OFF EXT_ENABLE_B OFF CAUTION Marking highly reflective materials might cause optical feedback into laser marker This may result into irreversible damage of the optical components of laser marker Verify that the position and geometry of the object to mark does not cause any reflection into the optical aperture of the laser marker F Theta scan lens Please contact our Customer Suppo...

Page 104: ... Laser parameters using the Properties browser Press the Send Marking button in the Laser Toolbar X1 COMMAND BOX SIGNAL STATE X1 12 EXT_KEY ON X1 8 EXT_ENABLE_A ON X1 2 EXT_ENABLE_B ON NOTE Consult Lighter software user s manual for a proper use of the same ...

Page 105: ... the layout in the device memory Click on the Show Laser Engine button to display Laser Engine window Documents tab lists all the proj ect or documents that have been saved to the system Laser marker State Document preview this area shows how the graphic objects will be actually marked AUTO MANUAL Mode button allows switching between the two available working modes Auto mode the engraving operatio...

Page 106: ...ument from the list and click on the To Auto Mode button Auto Manual Mode The laser marker is ready to mark the document using external START_MARKING and STOP_MARKING signals NOTE Consult Lighter software user s manual for a proper use of the same ...

Page 107: ...page 51 1 Wait for the operating system to restart 2 Check that the System Protection is disabled red icon 3 Close Lighter Laser Editor and Laser Engine right click on the icon in the tray bar and select QUIT 4 Run the new Lighter Suite installer from an external USB device CAUTION When the System Protection is disabled the system is not pro tected against disk corruption or malware attacks Disabl...

Page 108: ...MARKING SOFTWARE UPGRADE 100 UNIQ 5 Press Next to continue 6 Press I Agree to continue 7 Check I accept the terms of the License Agreement and press Next to continue ...

Page 109: ...ARE PRODUCT REFERENCE GUIDE 101 8 Choose the INTERACTIVE installation type and press Next to continue 9 Choose the components to install and press Next to continue 10 Do not change the destination folder and press Install to continue ...

Page 110: ...MARKING SOFTWARE UPGRADE 102 UNIQ 11 Press OK to uninstall the old Lighter Suite version 12 Press Next to continue 13 Select the components of the old Lighter Suite version to remove and press Uninstall ...

Page 111: ... to continue 15 Lighter Suite will be installed Press Finish to complete the procedure 16 If Lighter Suite update includes any control board updates follow the procedure below otherwise jump to step 17 Procedure with laser control board upgrade press OK to execute control board update wait for the laser control board update ...

Page 112: ...e System Protection tool GUI Click the ENABLE button A message advise the User to confirm the new setting Press YES to enable System Protection A message advise the User that the system will be rebooted Press NO to con tinue Shut down the system ...

Page 113: ... SOFTWARE PRODUCT REFERENCE GUIDE 105 wait until the operating system shuts down black screen POWER OFF the laser marker to complete installation CAUTION DO NOT turn OFF or UNPLUG the laser marker while Windows is shutting down ...

Page 114: ...rocedure should be used if the Operating System is corrupted or disks are corrupted HOW TO RECOVER THE LASER MARKER CAUTION All existing data in the laser marker will be overwritten All existing data will be lost If possible make a backup of all the customer s data located by default in D Data folder before recovering the system NOTE The following images are indicative only ...

Page 115: ...et go to Datalogic web site and click on PARTNER LOGIN 2 If you are not registered yet you will be asked to Create your login 3 Enter Username and Password 4 Select TECHNICAL and click on LASER MARKING CONFIG FILES REPOSITORY 5 Insert the Serial Number and press SEARCH button 6 Select CLICK HERE to download the file in zip format 7 Extract the content of the zip file in a USB drive the file laser ...

Page 116: ... the laser marker 2 Wait for Choose an operating system menu to appears 3 Select Change defaults or choose other options using TAB key and then press ENTER key 4 The Options screen will be shown 5 Select Choose other options using TAB key and then press ENTER key ...

Page 117: ...PRODUCT REFERENCE GUIDE 109 6 The Choose an Option menu will be shown 7 Select Troubleshoot using TAB key and then press ENTER key 8 The Troubleshoot menu will be shown 9 Select Advanced Options using TAB key and then press ENTER key ...

Page 118: ...RECOVER THE LASER MARKER 110 UNIQ 10 The Advanced options menu will be shown 11 Select System Image Recovery using TAB key and then press ENTER key 12 Enter the password dla and press CONTINUE ...

Page 119: ...HOW TO RECOVER THE LASER MARKER PRODUCT REFERENCE GUIDE 111 13 Select Use the latest available system image recommended 14 Press NEXT to continue 15 Press NEXT to continue ...

Page 120: ...RECOVER THE LASER MARKER 112 UNIQ 16 Press FINISH to continue 17 Press YES to continue ...

Page 121: ...system will restart automatically 20 Turn ON the system 21 The system will perform the New Hardware Configuration procedure approx 2 minutes 22 Wait for the end of the procedure 23 The system will restart automatically CAUTION DO NOT turn OFF or UNPLUG the laser marker while Windows is restarting ...

Page 122: ...B drive with the laser inz file in a USB port of the laser marker 26 Navigate to the folder Fileinz and report and copy customized laser inz to D DATA CONFIG NOTE In order to work the marking software must be customized with the factory configuration file The custom Laser inz file is present in the Partner Area of the Datalogic website see Preliminary Operation on page 107 ...

Page 123: ...lect the right test layout files depending on the laser marker model and copy them to D DATA DOCS LAYOUTS 28 Shut down the operating system 29 Wait until the operating system is shutting down 30 Turn OFF the laser marker CAUTION DO NOT turn OFF or UNPLUG the laser marker while Windows is shutting down ...

Page 124: ...116 UNIQ APPENDIX G MECHANICAL DRAWINGS ...

Page 125: ...LASER MARKER PRODUCT REFERENCE GUIDE 117 LASER MARKER NOTE Please refer to Datalogic website for detailed drawings ...

Page 126: ...MECHANICAL DRAWINGS 118 UNIQ ...

Page 127: ......

Page 128: ...ight no part of this documentation may be repro duced stored in or introduced into a retrieval system or transmitted in any form or by any means or for any purpose without the express written permission of Data logic S p A and or its affiliates Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S and the E U www datalogic com 801000100 R...

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