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■ Finishing a Job ◘ Disabling Programmers

PSV7000 Operator’s Manual

—71—

back

Finishing a Job

After a job completes:
1.

Wait for the PNP head to park.

2.

(Optional) If 

Sort-On-Error-Code

 was employed, record the num-

ber of devices in Reject 1, (FailBox1).

3.

Empty the reject container(s).

4.

Remove programmed devices.

¨

  FC 

III

      

¨

  LX

• __________________

• __________________

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Laser Mark

¨

  3D Inspect VX

¨

  3D Inspect UX

¨

  Reject Type

     _____________

¨

  FC 

III

      

¨

  LX

• __________________

• __________________

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Laser Mark

¨

  3D Inspect VX

¨

  3D Inspect UX

¨

  Reject Type

     _____________

¨

  FC 

III

      

¨

  LX

• __________________

• __________________

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Laser Mark

¨

  3D Inspect VX

¨

  3D Inspect UX

¨

  Reject Type

     _____________

¨

  FC 

III

      

¨

  LX

• __________________

• __________________

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Laser Mark

¨

  3D Inspect VX

¨

  3D Inspect UX

¨

  Reject Type

     _____________

¨

  FC 

III

      

¨

  LX

• __________________

• __________________

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Laser Mark

¨

  3D Inspect VX

¨

  3D Inspect UX

¨

  Reject Type

     _____________

¨

  FC 

III

      

¨

  LX

• __________________

• __________________

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Tape

¨

  Static Tray

¨

  Auto Tray Fdr

¨

  Vibratory Fdr

¨

  Laser Mark

¨

  3D Inspect VX

¨

  3D Inspect UX

¨

  Reject Type

     _____________

Job Name

Uses :

¨

 Programmer Type

•Socket Adapter

•Atuator Plate

Works with —

Input . . .

Output . . .

Options . . .

Summary of Contents for PSV7000

Page 1: ...chine Components pages 1 2 3 Run a Job page 15 Chart for My Jobs page 70 Collecting Log Files page 77 096 0461 001G with programmers OPERATOR S MANUAL Automated Programming and Handling OPERATOR S MANUAL ...

Page 2: ...nt or the product which it accompanies No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without written permission from Data I O Corporation Data I O TaskLink PSV7000 FlashCORE and Lumen X are trademarks of Data I O Corporation Data I O Corporation acknowledges the trademarks of other organizations for their respective p...

Page 3: ... 15 Requirements 15 List of Steps to Start a Job 15 1 Checking the System 17 2 Installing Input Output Media 18 Setting Up Static Trays 18 Vibration Tube Input Option Loading 21 Installing the Tape Feeder Module Option 22 Installing the Tape Take up Module Option 25 Checking the Tape Output Option 25 3 Optional Performing 3D Coplanarity Inspection 27 4 Optional Set up Other Equipment 29 5 Socket A...

Page 4: ... Optional View of Laser Status 59 Starting the Fume Extractor if not already 60 Programming Errors 61 Run Window Socket Color Meanings 61 What do the Numbers Mean 61 Programming Results Interpreted at the Socket 62 Removing Devices 63 Stopping the System 63 Emergency Stop 64 Pausing a Job 65 Ending a Job 66 Light Tower Interpretation 67 Changing Programmer Status 68 Disabling Programmers 68 Cleari...

Page 5: ...ce 6 Tape Output page 25 7 Tape Input page 22 Vibratory Tube Media page 21 8 Anti static ground strap connections page 2 9 Monitor keyboard mouse 10 Handler Computer 11 Laser Computer page 58 12 Programmers page 2 13 Power Panel page 3 and Owner s Manual for more 14 Safety doors 15 Access doors front two rear 16 Take Up spool for Tape Input Contact Sales 17 3D Coplanarity Inspection Sys tem comput...

Page 6: ... Dual Tray Feeder would not both be used Refer to Owner s Manual or on screen Help ïThe Big Picture Tray capture magnet 3 The Power Panel ð Laser Rotor rotates Laser Module Antistatic connection Reject Bin1 Reject Tray1 Tape In Module Tape Feeder FlashCORE Programmers 11 shown LumenX Programmers 4 shown with some Flash CORE See page 4 Input Output Trays Tray alignment pins Antistatic connections T...

Page 7: ...nents Figure 3 Rear View of PSV7000 For information on connecting the facilities see the Owner s Manual Power Switch Main air valve ïThe Big Picture page 1 Main air inlet AC power connection Network connection Serial Number Main Pressure Regulator Programmer Power only Socket Opener Pressure Regulator ...

Page 8: ... LumenX programmer with eight Sockets LED Interpretation on LumenX Programmers Figure 5 Each LumenX Socket Adapter has four LEDs and indicates PIN 1 as shown All four LEDs light at once only during startup and go off when the startup procedure is complete The Actuator Plate is not shown here for clarity Green PASS PROGRAMMING Yellow BUSY Red FAILED PROGRAMMING White CONTINUITY ERROR Jobs for Lumen...

Page 9: ...cket Adapter can have up to four sockets on them Figure 6 FlashCORE III programmers LED Interpretation on FlashCORE Programmers Figure 7 Each FlashCORE Socket Adapter has one red LED per socket A Standard Adapter socket 2 has failed B HIC Adapter Socket 3 has failed The Actuator Plate is not shown on the HIC Adapter for clarity Steady Red FAILED PROGRAMMING Jobs for FC program mers are created wit...

Page 10: ... Supported Integrated Circuits Devices Flash Memory NOR NAND MCP MMC e MMC SD MoviNAND OneNAND iNAND Serial Flash EEPROM EPROM Microcontrollers Logic devices CPLDs FPGAs PLDs For all available devices supported see the Data I O website and click Device Search ...

Page 11: ...g on power starting TaskLink TL or LumenX Data Management Software DMS loading a job and running a job Operators generally follow this sequence to process devices Figure 1 Operator Functions For a list of these steps see page 15 For administrative func tions and more see the PSV7000Owner sManual 096 0460 PDF is in C AH700 and also avail able on our Technical Library on our website Safety Precautio...

Page 12: ...rning messages They look like the ones below Warnings and Cautions Special paragraphs with red lines are safety warnings as follows CAUTION This is a caution message It calls your attention to potentially hazardous situations and practices that might damage equipment The potential loss is not as serious as a warning WARNING This is a warning message It has red text and calls your attention to pote...

Page 13: ...gro general General Hazard Warning Noise Warning may be over 80 db ADVERTENCIA de ruido puede ser más de 80 decibeles Lärm Warnung möglicherweise mehr als 80 Dezibel Eye Hazard Warning ADVERTENCIA de peligro del ojo Auge Hazard Warning Collision Warning ADVERTENCIA de colisión Collision Warning Laser Hazard Warning ADVERTENCIA de peligro del laser Laser Hazard Warning Compressed Air Warning ADVERT...

Page 14: ...When an E Stop button is pressed the gantry stops moving immedi ately See the warning below To recover from an emergency stop see To restart the System on page 64 Figure 2 There are two Emergency Stop E Stop buttons on left front and on left back of the frame Front Back WARNING Shock hazard Pressing an E Stop button removes power from the motion controller gantry only and stops com munication to t...

Page 15: ...e workspace When working within the machine workspace moving the PNP head must be the responsibility of only one qualified individual All others must stay clear of the machine controls to prevent injury to that person Ensure that a job is Paused or Finished or the system power is OFF prior to opening any safety doors WARNING Shock hazard Opening the safety doors stops motion of the gantry only It ...

Page 16: ...city and could be damaged by unintended electrostatic discharge while being handled The most effective way to prevent damage from ESD is to make sure a common electric potential ground exists between a static sensitive device or component its environment and the oper ator Operators should wear an antistatic wrist strap Data I O part number 440 0021 001 connected to one of the grounding connec tion...

Page 17: ...amage Do not touch devices with your hands or any implement other than the vacuum tool Doing so could damage devices with fine pitched leads Vacuum tools use a squeezable air bladder for suction There are a variety of models sizes and tips Some tips are replaceable Figure 5 A Vacuum Tweezer Data I O PN 565 8000 ...

Page 18: ...r attempt to defeat any of the protective safety features of this system Personal injury or equipment damage can occur if any safety systems are disabled If you suspect that a safety feature is damaged or malfunctioning stop using the machine immediately and contact Data I O Customer Service or a local Data I O approved service representative Use extra caution when working within the work surface ...

Page 19: ...o Start a Job Operator functions are in chronological order as follows 1 Checking the System on page 17 2 Installing Input Output Media on page 18 See 10 below for Dual Tray Feeder 3 Optional Performing 3D Coplanarity Inspection on page 27 4 Optional Set up Other Equipment on page 29 5 Socket Adapters and Actuator Plates on page 30 6 Installing the Correct Probes on page 38 7 If Laser Marking Inst...

Page 20: ...2 Starting Programming on page 58 After Starting a Job Stopping the System on page 63 Light Tower Interpretation on page 67 Optional Changing Programmer Status on page 68 Turning PSV7000 System Power OFF on page 72 Optional Operating the Dual Tray Feeder EX on page 74 ...

Page 21: ...ur job check that All side panels and doors are closed and no one is working on the machine The external air line is connected Note If the power and air pressure switches are already ON the pressure indicator number should be green PSV7000 Machines must be level and at room temperature before run ning a job ...

Page 22: ...g Tube Input Output vibratory Tape Feeder Input and Take up reel Tape Output For Dual Tray Feeder input see Dual Tray Feeder on page 74 If your job or work process uses other options such as a Barcode Scanner make sure they are installed and ready Check with your administrator or see the PSV7000 Owner s Manual Setting Up Static Trays Static trays no Tray Feeder are installed using magnets to hold ...

Page 23: ... beveled corner on the left or right Standard Static Tray Installation When static trays are used typically there are three tray mounts on the workspace input output and reject far left To set up the static trays for input and output refer to Figure 6 1 From the front with the safety door open set the input tray onto the mounting plate closest to the center of the machine The chamfered corner shou...

Page 24: ...utput tray installation is identical located to the right of the input tray 4 The reject tray is on the left It has no tray sensor CAUTION Temporarily removing an input or output tray has consequences Sensors register a tray s presence If an input tray is removed and then returned to the mount while a job is Paused the software proceeds as if the tray is full and all devices are unprocessed For th...

Page 25: ...into the right connector Note Make sure that the correct devices for the target job are loaded into the input tray and that they have the correct pin 1 ori entation If pin 1 orientation doesn t match pin 1 that is set in the Package File it must be corrected Pin 1 on Data I O sockets is almost always toward the far side of the Socket Adapter the back of the machine Figure 8 Three tubes for input a...

Page 26: ...ier and frequency Repeat for the Tube Out platform placing devices at the Tube Out drop point manually with a device tweezer Installing the Tape Feeder Module Option PSV7000 can be configured with an optional Tape Feeder for input media The Tape Feeder installs on the front of the machine The left and right slots accommodate Tape Feeders not the center slot Safety plates cover the opening in the s...

Page 27: ... inward When the feeder reaches the spring latches lift it over to the far side of the latches and push down to secure Refer to the figures below If device tape is already loaded on the feeder ensure it gets started down the chute in the workspace 5 Replace the two safety plates to cover all gaps Note that the plates can be swapped to either side of the tape feeder as appli cable Figure 10 The med...

Page 28: ...place a box on the floor to contain empty carrier tape 9 Thread the cover tape through the tape window and onto the feeder s cover tape roller 10 Adjust pitch Count the number of sprocket holes in the carrier tape between the center of one pocket and the center of the next pocket Use this pitch number and follow the instructions for your particular Tape Feeder to set the pitch index Later after th...

Page 29: ...When starting a job that uses Tape Output 1 Ensure there is an empty take up reel on the take up reel spin dle 2 Ensure that the TM 50 is ready set up for heat seal or pressure seal Seal test and Peel Force test have been done EPD Sensor is ON or OFF leader and trailer lengths determined 3 At the TM 50 pull the red E Stop On button to start it 4 Run out enough sealed empty pockets to make the trai...

Page 30: ... Setup Menu select Mode and then press 3 to disable it 2 Reset the counter to zero if used and run out the desired leader length 3 Cut the pocket tape and cover Replacing a Full Take Up Reel 1 Leave the job specified number of empty pockets on the carrier tape 2 Cut the carrier tape 3 Roll carrier tape onto take up reel and remove reel 4 Install empty take up reel 5 Continue job ...

Page 31: ... is below the Handler Computer on the left side of the machine Power Switch arrow 2 Confirm that the correct prism Reticle is installed for your device Check with your supervisor or the UltraVim manual When Ready to start a job remember to select a job that has been set up for coplanarity inspection in TaskLink s Task Manager dialog or LumenX s job list teach the Package File the location of the 3...

Page 32: ... 14 The 3D Coplanarity Lead Inspection System with prism Reticle installed arrow The 3D UltrVim Model VX is shown Note Typical AH700 options are available such as the Ignore Programmers feature on the Options tab if 3D inspection only is desired without programming devices ...

Page 33: ... PSV7000 Operator s Manual 29 back 4 Optional Set up Other Equipment Set up any other equipment such as barcode scanning For more see Setting Up Input and Output Media in Chapter 2 in the Owner s Manual or see customer letters on our Website technical library ...

Page 34: ... can be ON Note Neither Socket Adapters nor Actuator Plates are inter changeable between FlashCORE III programmers and LumenX programmers Finding Socket Adapter Part Numbers To find the correct Socket Adapter ID part number for your device job If AH700 has not yet been started 1 Open TaskLink TL for FlashCORE or LumenX Data Manage ment Software DMS 2 Select your target job LX See the Adapter colum...

Page 35: ...s without having to exit AH700 If you already have a Package File and you ve named it after the Socket Adapter see the last two fields of the Setup Job Info window On our Web site 1 Click Support Device Search for Support 2 Type your device PN into Device PN field 3 Click Begin Search for Devices See the PNs in the right results column CAUTION Electrostatic discharge ESD hazard To prevent damage t...

Page 36: ...e adjacent Actuator Plates must be in the down position sockets open for access Figure 16 Remove the Actuator Plate by sliding it out from the bracket in either direction sockets must be closed up position If the WARNING Pinch hazard SOCKET ACTUATORS CAN STILL MOVE UP AND DOWN WHEN THE SAFETY DOORS ARE OPEN AND EVEN WHEN THE E STOP IS PUSHED the air does not shut off Operation of the machine shoul...

Page 37: ... of the Socket Adapter Figure 17 Removing the Socket Adapter from a programmer 5 Insert the correct Socket Adapter for your target device mak ing sure that it seats on the dowel pins 6 Screw in the two bracket screws 7 Install the correct Actuator Plate by placing it into the slot on the programmer bracket and sliding back until it snaps into place Ensure it stops at the detents 8 See heading belo...

Page 38: ...center as far as it will go 2 Then slide the bar outboard just far enough to allow a device to pass through and fit into the socket On HIC Adapters the bars should just cover the socket rollers 3 Tighten the two screws for that bar 4 Perform these steps for the second bar The bars should be sym metrical in the plate opening 5 With vacuum tweezers place a device into a socket to verify clearance be...

Page 39: ...to release from the fixed shoulder screws 4 Lift that end and pull sideways to the right out from under the shoulder screws at the opposite end 5 See heading below Adjust The Actuator Plate unless you are using the same Socket Adapters as the previous job Install in the reverse order and ensure Actuator Plates are all facing the same direction Note HIC High Insertion Count Actuator Plates must be ...

Page 40: ...ket Adapter with the chamfered corners toward the front nearest to you All locations orient the same CAUTION Possible machine damage Bent or damaged pins can reduce yields or prevent programming Do not touch connector pins Use caution installing adapters Figure 21 One clamp open with Socket Adapters Two of the alignment holes are circled The two back alignment holes are not visible in this view Ch...

Page 41: ...rews for one actuator slid ing bar and slide it to align with the socket so that it only con tacts the black part of the socket body On HIC Adapters the bars should just cover the socket rollers 2 Tighten one screw for that bar recheck alignment and then tighten the second screw 3 Perform these steps for the second bar on this Actuator Plate 4 Test bar placement with machine air off manually press...

Page 42: ... image For systems equipped with a Coherix 3D camera the diffuser disk is black in color For systems equipped with an UltraVim 3D camera the diffuser disk is white Note For tip sizes not listed refer to the original manual that came with your PSV7000 The older tips can be used with the new holders The following illustration shows the basic components of a nozzle assembly on a PSV7000 PnP head To i...

Page 43: ...Tip PSV 2 25 2880013001 Vacuum Cup 2 25mm OD For 1 9mm Tip PSV 3 05 2880040130 Vacuum Cup 3 05mm OD For 1 9mm Tip PSV 3 56 2880040135 Vacuum Cup 3 56mm OD For 1 9mm Tip PSV 4 06 2880040140 Vacuum Cup 4 06mm OD For 1 9mm Tip PSV 4 57 2880019001 Vacuum Cup 4 57mm OD For 1 9mm Tip PSV 5 08 2880040151 Vacuum Cup 5 08mm OD For 1 9mm Tip PSV TIP O D mm Part Number RUBBER CUPS FOR 2 7mm SQUARE HOLDER 6 1...

Page 44: ...e tip holders along with their corresponding part numbers Square Size mm Part Number TIP CUP HOLDER Disk Size Disk Color 1 9 6460171001 Holder Rubber Tip PSV N A N A 6150230501 ASSY Tip Holder w 18mm Disk 18 Black 6150230001 ASSY Tip Holder w 18mm Disk 18 White 2 7 6460172001 Holder Large Rubber Tip PSV N A N A 6150231501 ASSY Tip Holder w 26mm Disk 26 Black 6150231001 ASSY Tip Holder w 26mm Disk ...

Page 45: ...3 In the sub menu click Tip Change to move the head to the Tool position the probe motors are disabled 4 Open the safety door disables the gantry motion 5 If installed remove any tape feeders for access You may also want to adjust the safety plates for access Figure 22 At the Run window right clicking a circle in the white rectangle representing the head displays the Head submenu WARNING Shock haz...

Page 46: ...light will aid in seeing it better 6 Push the head assembly down for access to the probe 7 IF A RETAINING CLIP IS PRESENT Pull the Retaining Clip out away from the probe grasping it opposite the thin aligning pin See figure below Safety Plates Newer models have a probe tip holder with a white dot on it It does not require use of the Retaining Clip although best practice suggests using the clip ...

Page 47: ...ubber cup onto the square at the end of the tip 10 Insert the selected probe aligning the oval flange with the slot in the probe base Figure 26 The tip must seat in the slot in the holder The Retaining Clip has not been installed yet in this view 11 Optional but suggested Insert the Retaining Clip pushing it on making sure the aligning pin doesn t interfere 12 Make sure the tip is clean 13 Repeat ...

Page 48: ...the set screw with a 1 5 mm hex key 3 Pull the Probe Holder off the stem Note that the stem has an o ring and it should stay in place 4 Insert the appropriate holder for your application with the set screw hole lined up with the flat on the stem Push the holder all the way up 5 Install and tighten the set screw 6 Repeat steps for other probe Figure 27 The Probe Holder on the left has been removed ...

Page 49: ... COMMAND IN THE GANTRY WINDOW moves the head to the Tool position near the front of the machine for easy access It does NOT disable any motors or motion THE TIP CHANGE COMMAND IN THE RUN WINDOW Head submenu disables the probe motors after moving it to the Tool position To return the head to the previous position and re enable the motors click the Tip Change Done command ...

Page 50: ...er Rotor can rotate even when the safety door is open unless the rotor motor has been disabled The rotor rotates up very close to the PNP head if the head is near When changing rotor tips be sure the head is not near the Laser Module and that at the laser motor is disabled with the Access Cups command Use caution To remove and install Laser rotor tips 1 If the PNP head is near the Laser rotor move...

Page 51: ...ed by hand when the motor is disabled or the machine power is OFF 7 Remove and replace the second two tips 8 Rotate the Laser rotor back to tips 1 and 2 9 Close the safety door 10 Re enable the rotor motor at the RUN window by right clicking the Laser indicator rectangle and select submenu command Access cups ready Hint Select a rotor tip size that will work with the largest selection of your freq...

Page 52: ...ay raise the sound level slightly Hearing protection is recommended if the noise level in your environment exceeds 85 dB 1 Turn on the power on the left side of the machine by rotating the large switch to the ON position 2 Make sure the air line is connected and turn the air pressure switch ON Make sure the pressure indicator number is green Note Turning power ON does not start AH700 the PSV7000 A...

Page 53: ...g LumenX programming jobs and starting AH700 to run them Jobs created with LumenX DMS cannot run on FlashCORE programmers CAUTION Possible touchscreen damage Hard objects such as pencils and pens can damage the screen Use fingers only Figure 30 Desktop icons TaskLink and LumenX your icons may look different To select a job and start AH700 Using TaskLink FlashCORE programmers for Job Runner steps s...

Page 54: ...4 Optional Enter the number of devices to be processed in the Pass Limit field 0 is the default for an unlimited number of devices 5 Optional Enter a description 6 Click OK Figure 32 Both a Pass Limit and a description are optional 7 When job setup is complete TaskLink confirms launching the AH700 software and displays the calculated checksum if Dis play Checksum option is checked in TaskLink Clic...

Page 55: ...for pointing LumenX to the correct directory 3 Click Select Figure 34 At the main window the selected job is boxed 4 Check the desired programmers right column Figure 35 Only one programmer is selected or even available in this view of the Run window 5 Optional View the job details by clicking the Loaded Job drop down arrow Note LumenX must be in PSV Mode for it to open AH700 Settings Settings set...

Page 56: ...6 0461 001G back 6 Click Run Both TaskLink and LumenX open AH700 Figure 36 The AH700 Main window opens with a job loaded and the job name displayed arrow LumenX must be in PSV Mode for it to open AH700 Settings Settings set Presenter Mode to PSV Mode ...

Page 57: ...r at a time To improve efficiency shut off programmers that are not used for a particular job as follows 1 At the AH700 Main window click Preselect Programmers Refer to Figure 37 2 Click I green side of the Unlock Cnf button to allow changes Note If a programmer does not have a Socket Adapter or an incor rect Socket Adapter is installed the programmer will automatically be disabled Note Only progr...

Page 58: ...nal For 3D Lead inspection coplanarity click the 3D Inspection System to ON green Figure 38 The SETUP window requires selections for input output and reject media boxed here on the Options tab Only options set in the WinAH400 ini file will display Common setups will not display all the optional features shown here Talk to your Administrator regarding desired options that are not displayed This ima...

Page 59: ...administrator 7 Make sure Ignore Programmers is Off red If it is On green the PNP head will not stop at the program mers and will effectively transfer devices from input media to output media with no programming and with or without laser marking The default is Off Note If your desired input media tube tape or tray does not dis play on the Options tab the winAH400 ini file may need to be edited See...

Page 60: ...o tab click the in Pass Limit field and enter the new Pass Limit value and click OK Figure 40 The Keyboard dialog opens after clicking in the Pass Limit field The button erases the right most digit Exit cancels any changes CAUTION Possible socket and device damage If an incorrect Package File was selected during Task creation or if device orien tation was input incorrectly devices or socket contac...

Page 61: ...Package File con tact your system administrator Aligning the Tape Input Pick Point If tape feeder input is used align the pick point see page 24 for more Loading the Tape In Take Up Reel Option If the Take up reel option is used in conjunction with the Tape Input start the pocket tape onto the take up reel as it exits the PSV7000 ...

Page 62: ... are EMPTY otherwise there is the danger of unprogrammed devices The PNP head begins its movements The Run window tracks head movement white square and displays device placement Socket status indicators appear inside the programmer outlines Note If the input output media are tubes tube vibration might need adjustment if devices do not move easily Use the vibration controls on the front of the PSV7...

Page 63: ... position Figure 41 The Laser PC sits above the Handler PC on the left side of the PSV7000 Machine Optional View of Laser Status The DataLogic Laser software reports status in the Windows Taskbar when that software is active To Start DataLogic Laser Engine software 1 On the keyboard press keys Scroll Lock twice then number 2 to switch to the Laser PC The Lighter Engine software should be running 2...

Page 64: ...not on If for some reason the Fume Extractor is not running follow the steps below to turn the Fume Extractor power ON To manually start the Laser Fume extractor 1 Turn the PSV7000 power is OFF Refer to Turning PSV7000 Sys tem Power OFF on page 72 2 Open the back lower access doors 3 Turn the fume extractor power ON See Figure 43 WARNING Health hazard Laser marking generates vapors fumes and parti...

Page 65: ... programming results can be done by understanding the AH700 Run window information and observing the LEDs on the Socket Adapters Run Window Socket Color Meanings The Run window in AH700 displays all the sockets on the work sur face The color indicates status of each socket Figure 44 The AH700 Run window displays socket status What do the Numbers Mean The Run window in AH700 displays socket and ada...

Page 66: ...indow TOP FlashCORE BOTTOM LumenX Refer to the table below these numbers are examples only Value Indicates P1 P9 Programmer 1 Programmer 9 2930 Socket Adapter actuation count If this number is red the Socket Adapter lifetime actuation count has been exceeded On LumenX actuation count only displays when program ming is stopped 00 16 LumenX only Programming time for this cycle 7383 5513 Insertion co...

Page 67: ...ency Stop Pushing any of the red E Stop buttons stops the movement of the PNP head immediately in an emergency Power to the gantry motors is disconnected and communication to the Laser head is disconnected The AH700 Application must be closed and the job restarted in TaskLink or LumenX Pausing a Job Clicking Pause in the Run window stops the PNP head at its next destination Devices finish programm...

Page 68: ...p button located on the front and back of the machine Pressing an E Stop button immediately stops motion of the PNP head and the gantry Figure 46 There are two Emergency Stop E Stop buttons on the machine To restart the System after pressing E Stop Figure 47 Popup message Check the E Stops 1 Rotate the E Stop button clockwise until it springs back to its full height Check the second E Stop button ...

Page 69: ...non emergency situation CAUTION Personal safety hazard Do not open safety doors until all movement of the machine has stopped To resume click Run Refer to Figure 48 Figure 48 The Run window Click Pause to stop a job you wish to continue next After clicking Pause the Tower Lamp changes to yellow Note When restarting a job that uses Tape Output pull the red E Stop On button on the taping machine to ...

Page 70: ...re blank devices are picked from the input media and all devices in the sockets are removed and placed in the appropriate output or reject container The job can be resumed by selecting it again in TaskLink or LumenX and clicking Run AH700 SW will continue the job where it left off when Finish was clicked Empty the reject bin or tray after ending a job Empty the reject bin whenever it looks full th...

Page 71: ...low Red alternating Operation is stopped due to error or operator action Operator intervention is mandatory to continue Correction may be through Handler Com puter software AH700 or through minor hard ware adjustment File read write error Labeler error Laser error No programmer can be used PNP error Serialization errors Setup related errors Tape input error Unprogrammed devices on Input Pass tray ...

Page 72: ...e socket changes to black and is disabled To resume a job click Run When the job finishes click Clear or manu ally remove any devices from the disabled programmer sockets Clearing a Disabled Status If a programmer is disabled the PNP head skips it it may be re enabled if there are no devices in it as follows 1 At the Run window click Pause 2 Right click on the target programmer and select All EMPT...

Page 73: ...o change the status of the programmer toggle the vacuum or perform various other functions NOTE that All EMPTY and EMPTY only change the status and do not empty the socket s This right click proce dure allows changes to one socket or one pro grammer while the Clear button on the Run Window clears all sockets on the all programmers in use ...

Page 74: ...to Tray Fdr Vibratory Fdr Tape Static Tray Auto Tray Fdr Vibratory Fdr Laser Mark 3D Inspect VX 3D Inspect UX Reject Type _____________ FC III LX __________________ __________________ Tape Static Tray Auto Tray Fdr Vibratory Fdr Tape Static Tray Auto Tray Fdr Vibratory Fdr Laser Mark 3D Inspect VX 3D Inspect UX Reject Type _____________ FC III LX __________________ __________________ Tape Static T...

Page 75: ..._ FC III LX __________________ __________________ Tape Static Tray Auto Tray Fdr Vibratory Fdr Tape Static Tray Auto Tray Fdr Vibratory Fdr Laser Mark 3D Inspect VX 3D Inspect UX Reject Type _____________ FC III LX __________________ __________________ Tape Static Tray Auto Tray Fdr Vibratory Fdr Tape Static Tray Auto Tray Fdr Vibratory Fdr Laser Mark 3D Inspect VX 3D Inspect UX Reject Type ______...

Page 76: ...ler PC active key sequence scroll lock scroll lock and number 1 exit AH700 and TaskLink LumenX and TURN OFF THE HAN DLER COMPUTER WITH THE WINDOWS Start MENU CAUTION Possible loss of data or difficult restart DO NOT TURN PSV7000 POWER OFF before shutting down the Handler PC Always make sure the monitor is dark and not just asleep and any optional PCs are shut OFF prior to cutting power to the PSV7...

Page 77: ...the next dialog type EX to exit 5b Shut down the 3D Inspection PC with the Windows START menu 6 WAIT UNTIL WINDOWS COMPLETES SHUTTING DOWN then rotate the main power switch on the PSV7000 Power Panel counterclockwise to the OFF vertical position 7 Optional Padlock the main power switch so that it cannot be turned back ON while the lock is in place Enable Selector Laser PC Note that the On Off swit...

Page 78: ...Note The Tray Feeder will power up when the PSV7000 Machine is started 2 Prior to clicking Start in AH700 install up to 20 JEDEC trays of unprogrammed devices into the Input Stack of the Tray Feeder 3 Start a PSV7000 job as usual through TaskLink or Job Runner The Tray Feeder loads the first tray 4 In AH700 click Start The Tray Feeder initializes 5 The AH700 will display a message when an empty tr...

Page 79: ...k Note The Dual Tray Feeder can be reloaded with trays at any time and output trays removed However opening the Tray Feeder door will stop any tray movement until it is closed again It does not stop PSV7000 operation unless a tray exchange is required while the Tray Feeder door is open ...

Page 80: ... utilities that are especially useful to certain industries These utilities labeled the Automotive Performance Pak AP Pak If your PSV7000 System has this option and you want confirm input devices or generate labels for instance contact your adminis trator Figure 50 The Automotive Performance Pak features appear in the Setup window ...

Page 81: ...llect Logs Programmer Related Problems When you experience a programmer related problem 1 Force the error to re appear by running a job or performing the same steps that led to the trouble 2 Close all Data I O software such as AH700 TaskLink LumenX Close AH700 the usual way click Finish to stop a job Exit the Run Window Exit the program 3 Start Collect PSV7000 Logs by clicking the windows Start bu...

Page 82: ...Operation My Notes 78 Data I O 096 0461 001G back My Notes ...

Page 83: ...tion 1 selecting 72 to 73 Configuring input output settings 54 Contact Information inside back cover Coplanarity inspection 27 D Data I O contacts see inside back cover Datalogic Laser status 58 Devices handling 12 orientation 18 right side up 18 Disable programmer 68 socket 68 Disabling a programmer 68 Documentation other 29 Dual Tray Feeder 74 E Emergency Stop button locations 1 10 function 64 r...

Page 84: ...r see the part name Pass Limit changing 50 56 Pause programming 63 65 Pin 1 4 18 Pinch Point Caution 11 to 12 Pitch adjusting tape input feeder 24 Power turning OFF 72 turning on 48 Precautions 14 Preselecting programmers 53 Pressure regulator 3 48 Probe part numbers 38 removing installing 40 retaining clip 42 selection 38 sizes 38 tip holders 42 Probe Holder removing installing 43 Probe motors en...

Page 85: ... Static Tray Mount 19 Stopping Emergency Stop 64 end a job 66 pause programming 65 Stopping the system 63 Switching between PCs 72 to 73 System log files 77 T Tape Feeder aligning pick point 24 comm cable 24 installing 22 setting pitch 24 Tape Input installing 22 to 24 Tape Output ending a run 26 replacing a reel 26 running 25 TaskLink 49 loading a job 49 starting 49 Technical Support see inside b...

Page 86: ...Index 82 Data I O 096 0461 001G ...

Page 87: ...accurate support please provide the following information PSV7000 Serial number Software Version lower right corner of AH700 Type of programmer FlashCORE or LumenX Dual Tray Feeder Serial Number if Tray Feeder related Detailed description of the problem you are experiencing if any Error messages if any Device manufacturer part number package style and number of pins if device related Name telephon...

Page 88: ...www dataio com www dataio de www datio cn ...

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