Data Aire DAP III Operation Manual Download Page 7

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DAP III Circuit Board with Relay Module installed

Hard power ON/OFF Switch
shown here in the OFF
position

Relay Module

DAPIII CIrcuit Board with Relay and Analog Modules installed

Hard Power ON/OFF Switch
shown here in the OFF
position

Analog Module

Summary of Contents for DAP III

Page 1: ...Data Alarm Processor III DAP III Operation Manual Data Aire Inc 230 W BlueRidge Avenue Orange CA 92865 www dataaire com Unit Mounted DAP III Wall Mounted DAP III Unit Mounted DAP III ...

Page 2: ......

Page 3: ... Historical data displayed 11 Programmable Selections12 Menu Groups 13 Sub Menus 13 Display Panel Push Button Functions 16 Automatic Diagnostic Self test on Start Up 17 Menuing Group 1 Status and History 18 Group 2 Setpoints 20 Group 3 Operation 22 Group 4 Alarms 28 Group 5 Configuration 38 Group 6 Network 40 Group 7 Calibration 42 Group 8 Set Back 44 Group 9 Diagnostics 49 Group 10 Analog 53 Cont...

Page 4: ... past the DAP III communicates directly with all major building management system BMS Just add a communica tions card and you are connected One new exciting feature of the DAP III is a real time clock allowing you to pin point problems precisely knowing what occurred and when A new hierarchal menu structure permits easy and fast access making programming simple The DAP III is the latest in micropr...

Page 5: ...d in programming EXIT button has no function in the operation mode however it is used in the menu mode Once in the menu mode when the EXIT button is depressed the values programmed are saved and takes you up one level For example if you are in the Menu Groups as shown on the top of page 13 depressing the EXIT button will take you to the opera tion mode However if you are in a Sub Menus shown on pa...

Page 6: ... Each of these configurations are shown below and on the following page The configuration in your unit is dependent on the type of cooling and options that was selected One of these photos will match the circuit board that is in your unit However the hard ON OFF switch is in the same position on all boards DAP III Circuit Board Control Module The use of the additional switches on the circuit board...

Page 7: ...ith Relay Module installed Hard power ON OFF Switch shown here in the OFF position Relay Module DAPIII CIrcuit Board with Relay and Analog Modules installed Hard Power ON OFF Switch shown here in the OFF position Analog Module ...

Page 8: ...lexible operation Multi level Password Access Controls any unauthorized changes to settings and system functions Database of Unit and Room Conditions Historical data that facilitates service apparatus setup and fine tuning of setpoints Battery Backup for Historical Data Extensive historical data is preserved by integral battery backup in case of power failure Menus Factory Programmed Menus that pe...

Page 9: ... Displayed in Order of Occurence Sequence with time of occurrence assist in diagnosing the cause of alarms Programmable Delays for Optional Alarms Reduces nuisance and false alarms caused by temporary or transient conditions Manual Diagnostic Program Provides accessible procedures to test the processor and major system components Manual Override for Blower Cool 1 and 2 Heat 1 Humidification and Wa...

Page 10: ... Optional Relay Module required Humidifier Autoflush Cycle An adjustable flush cycle for infrared humidifiers to reduce deposit build up Optional Relay Module required Three Additional Remote Alarms Group or specific alarm selection for remote alarm contact Optional Relay Module required Analog Inputs Output values of four external analog sensors can be read on the processor display Optional Analo...

Page 11: ...ROBLEM NO WATER FLOW CHECK WATER PUMP CUSTOM MESSAGE Factory programmed custom message SMOKE DETECTOR Unit shutdown DISCHARGE AIR SENSOR ERROR HIGH CONDENSATE WATER LEVEL FAN MOTOR OVERLOAD CHECK MOTOR AMPERAGE STANDBY PUMP ON CHECK PRIMARY WATER PUMP PERSON TO CONTACT ON ALARM Programmable message HIGH PRESSURE INTERNAL OVERLOAD COMPRESSOR 1 Manual reset required HIGH PRESSURE INTERNAL OVERLOAD C...

Page 12: ... Power problem or restart mode System start delay Message for optional alarm 1 2 3 and 4 Delay for optional alarm 1 2 3 and 4 Compressor supplements to energy saver Remote alarm 1 2 3 and 4 selection Person to contact on alarm Define password Humidifier autoflush timer Firestat temperature alarm limit Scheduled normal maintenance Temperature scale Calibrate temperature sensor Calibrate humidity se...

Page 13: ...W temperature DB Group 3 Operation 3 1 Set time and date 3 2 Mode and stage response time 3 3 Compressor lead lag sequence 3 4 System start delay 3 5 Reset equipment run time 3 6 Automatic self test acknowledge 3 7 Compressor supplements to E Saver 3 8 Energy Saver lock out time 3 9 Dehumidification mode 3 10 Power problem or restart mode 3 11 Scheduled normal maintenance 3 12 Temperature scale 3 ...

Page 14: ...elay 4 25 No water flow alarm time delay locked MENU GROUP 5 IS LOCKED NO CHANGES CAN BE MADE UNTIL MENU IS UNLOCKED Group 5 Configuration 5 1 Sensor location 5 2 Define password 5 3 Reduced Function Mode RFM active 5 4 Compressor s 5 5 Reheat stage 5 6 Humidifier 5 7 Water valve mode 5 8 Water valve voltage control range 5 9 Reverse acting water valve 5 10 Humidifier autoflush timer Only displays...

Page 15: ...st buttons 9 2 Check power supply 9 3 Test relays 9 4 Test analog outputs 9 5 Test digital inputs 9 6 Test environmental sensors 9 7 View anticipation humidity setpoint 9 8 Test audio alarm 9 9 Test RS 485 network card 9 10 Test watchdog reset circuit Group 10 Analog Group 10 Only appears when an Analog Module is connected 10 1 Select sensor 1 name 10 2 Specify sensor 1 units of measure 10 3 Speci...

Page 16: ...onfiguration 10 26 Select output 2 configuration Group 11 Zone Control 11 1 Zone mast enable 11 2 Zone ID 11 3 Unit IDs in this zone 11 4 Primary unit status 11 5 Secondary unit status 11 6 Zone override request 11 7 Unit rotation day 11 8 Unit rotation time 11 9 Standby alarms 11 10 Off alarm 11 11 Temperature standby 11 12 Zone inhibits 11 13 Secondary schedule 11 14 Secondary schedule start day...

Page 17: ...s it will have a menu number and title The first time a SELECT button is pressed the current value or option in memory is displayed Additional pressing of a SELECT button will cause alternate values options or selections to be displayed The SELECT button should be pressed until the desired value option or selection is displayed After the desired value option or selection has been chosen the MENU b...

Page 18: ...PROCESSOR III SELF TEST ANALOG PASS Display Message 13 DATA ALARM PROCESSOR III SELF TEST 12 VDC REGULATED nn n PASS Display Message 14 DATA ALARM PROCESSOR III SELF TEST 5VDC REGULATED nn n PASS Display Message 15 DATA ALARM PROCESSOR III SELF TEST BATTERY VOLTAGE n n PASS Display Message 16 DATA ALARM PROCESSOR III SELF TEST RETURN TEMP SENSOR PASS Display Message 17 DATA ALARM PROCESSOR III SEL...

Page 19: ...TY SELECT To read current temperature and range over the last 24 hours Display will read TEMPERATURE xxF or C LAST 24 HOURS xx xxF or C SELECT To read current humidity and range over the last 24 hours Display will read HUMIDITY xx LAST 24 HOURS xx xx MENU Display will read 1 3 PERCENT CAPACITY AVERAGE LAST HR SELECT Display will read COMPRESSOR xxx LAST HR AVERAGE xxx SELECT Display will read REHE...

Page 20: ...ORY NOTE MENU groups 2 thru 11 require password entry once a password has been set The correct password will allow the user to set change all sub menus in Groups 2 through 11 It will also allow the user to view all factory locked menus Sub menu 4 24 Group 5 Configuration and portions of Group 6 Network To access the factory locked menus a specific button sequence is required Neither the password n...

Page 21: ... setting and return to Menu Group 2 depress EXIT button or MENU To display SUB MENU 2 2 CHANGE TEMPERATURE DEADBAND Display will read 2 2 CHANGE TEMPERATURE DEADBAND SELECT or To display current temperature deadband Display will read 2 2 CHANGE TEMPERATURE DEADBAND SET AT n nF SELECT or To scroll to desired setting Temperature deadband is adjustable 1 to 5º F C in 0 1º increments Factory setting i...

Page 22: ...CW TEMPERATURE SETPOINT Display will read 2 6 CHANGE E SAVER CW TEMPERATURE SP SELECT or To view current E SAVER CW temperature setpoint Display will read 2 6 CHANGE E SAVER CW TEMPERATURE SP ENERGY SAVER AVAILABLE AT nn F SELECT or Scroll to desired setting in 1º increments Energy Saver CW temperature setpoint is adjustable from 40 to 60ºF 4 4 to 15 6ºC Factory setting is 50ºF C MENU To display S...

Page 23: ...th MENU To change day Display will read 3 1 SET TIME AND DATE SET DAY day mm dd yy hh mm SELECT or To change day MENU To change year Display will read 3 1 SET TIME AND DATE SET YEAR day mm dd yy hh mm SELECT or To change year MENU To change hour Display will read 3 1 SET TIME AND DATE SET HOUR day mm dd yy hh mm SELECT or To change the hour MENU To change minute Display will read 3 1 SET TIME AND ...

Page 24: ... MENU 3 3 COMPRESSOR LEAD LAG SEQUENCE Display will read 3 3 COMPRESSOR LEAD LAG SEQUENCE SELECT To display current setting Display will read 3 3 COMPRESSOR LEAD LAG SEQUENCE LEAD LAG SEQUENCE AUTOMATIC For the menu item there are three selections AUTOMATIC Changes lead compressors every 168 hours 1 LEAD 2 LEAD SELECT or To change current setting Factory setting is AUTOMATIC on dual compressor uni...

Page 25: ...l permit the processor to proceed through the Diagnostic Self Test even if a failure is detected without pressing the MENU button It will allow the unit to start SELECT To view current mode Display will read AUTOMATIC SELF TEST ACKNOWLEDGE ON OR AUTOMATIC SELF TEST ACKNOWLEDGE OFF SELECT or To change the setting from ON to OFF or OFF to ON Factory setting is OFF MENU To view SUB MENU 3 7 COMPRESSO...

Page 26: ...current setting Display will read 3 9 DEHUMIDIFICATION MODE and one of the following messages DEHUMIDIFICATION OFF or 1 COMPRESSOR WITHIN REHEAT LIMITS or 2 COMPRESSORS WITHIN REHEAT LIMITS or 1 COMPRESSOR NO REHEAT LIMITS or 2 COMPRESSORS NO REHEAT LIMITS NOTE Unit supplied without reheat will display the following message NO REHEAT DEHUMIDIFICATION NOT ALLOWED SELECT or To change current setting...

Page 27: ...o choices Fahrenheit and Centigrade Factory setting is Fahrenheit MENU To view SUB MENU 3 13 FAN MODE This submenu does not display when RFM is OFF Display will read 3 13 FAN MODE SELECT or To view current setting Display will read 3 13 FAN MODE FAN MODE CONTINUOUS SELECT or Change setting options are CONTINUOUS Fan runs continuously or AUTO Fan runs only when there is a call for cooling heating h...

Page 28: ...MIN ON or 5 MIN OFF EVERY 10 MIN ON 2 MIN OFF EVERY 15 MIN ON or 3 MIN OFF EVERY 15 MIN ON or 5 MIN OFF EVERY 15 MIN ON 2 MIN OFF EVERY 20 MIN ON or 3 MIN OFF EVERY 20 MIN ON or 5 MIN OFF EVERY 20 MIN ON 2 MIN OFF EVERY 25 MIN ON or 3 MIN OFF EVERY 25 MIN ON or 5 MIN OFF EVERY 25 MIN ON 2 MIN OFF EVERY 30 MIN ON or 3 MIN OFF EVERY 30 MIN ON or 5 MIN OFF EVERY 30 MIN ON SELECT or To change current ...

Page 29: ... 70 to 100 Factory setting is 100 SELECT or To view current setting MENU To view Sub Menu 3 19 CONSTATN FAN SPEED FOR CW COOLING Display will read 3 19 CONSTANT FAN SPEED FOR CW COOLING SELECT or To view current setting Display will read 3 19 CONSTANT FAN SPEED FOR CW COOLING FAN SPEED 100 Constant fan speed for CW cooling is adjustable from 60 to 100 Factory setting is 100 SELECT or To view curre...

Page 30: ...EED Display will read 3 22 MAXIMUM FAN SPEED SELECT or To view current setting Display will read 3 22 MAXIMUM FAN SPEED FAN SPEED 100 Maximum fan speed is adjustable from 70 to 100 Factory setting is 100 MENU To view Sub Menu 3 23 MINIMUN FAN SPEED Display will read 3 23 MINIMUM FAN SPEED SELECT or To view current setting Display will read 3 23 MINIMUM FAN SPEED FAN SPEED 70 MInimum fan speed is a...

Page 31: ... 25 DIFFERENTIAL PRESSURE DEADBAND SET AT 0 00 H2O Differential pressure setpoint is adjustable from 0 05 to 0 10 H2O Factory setting is 0 05 H2O MENU To view Sub Menu 3 26 FAN SPEED RESPONSE RATE Display will read 3 26 FAN SPEED RESPONSE RATE SELECT or To view current setting Display will read 3 26 FAN SPEED RESPONSE RATE RESPONSE TIME 05 SECONDS Fan speed response time is adjustable from 6 to 60...

Page 32: ...CHANGE HI TEMPERATURE ALARM LIMIT SET AT xxF C SELECT or To change current setting High temperature alarm can be adjusted from 70 to 90ºF 21 to 32ºC in 1º increments There is also a disable function When the disable function is set the display will read 4 2 CHANGE HI TEMPERATURE ALARM LIMIT DISABLE HI TEMPERATURE ALARM Factory setting is 80F C MENU To view next sub menu Display will read 4 3 CHANG...

Page 33: ...u Display will read 4 5 CHANGE LO HUMIDITY ALARM LIMIT SELECT or To view current setting Display will read 4 5 CHANGE LO HUMIDITY ALARM LIMIT SET AT nn SELECT or To change current setting Low humidity alarm can be adjusted from 10 to 65 RH in 1 increments There is also a disable function When the disable function is set the display will read 4 5 CHANGE LO HUMIDITY ALARM LIMIT DISABLE LO HUMIDITY A...

Page 34: ...OW DISCHARGE TEMP ALARM SELECT or To change current setting Factory setting is 52º F C MENU To view next sub menu Display will read 4 8 COMPRESSOR SHORT CYCLE ALARM SELECT or To view current setting Display will read 4 8 COMPRESSOR SHORT CYCLE ALARM COMPRESSOR SHORT CYCLE ALARM ON SELECT or To change current setting NOTE There are two settings available ON or OFF A compressor short cycle alarm wil...

Page 35: ...NU To view next sub menu Display will read 4 11 PERSON TO CONTACT ON ALARM SELECT or To view current setting Display will read 4 11 PERSON TO CONTACT ON ALARM CONTACT MESSAGE NOT USED There are five available selections CONTACT MESSAGE NOT USED ALARM CONTACT DATA PROCESSING MANAGER ALARM CONTACT MAINTENANCE ENGINEER ALARM CONTACT SERVICE COMPANY ALARM CUSTOM MESSAGE Requires programming at Data Ai...

Page 36: ...NHIBITED SELECT or To change current setting Factory setting is LOCAL ALARM 1 SEE TAG INSIDE DOOR MENU To view next sub menu Display will read 4 13 DELAY FOR OPT ALARM INPUT 1 SELECT or to view current setting Display will read 4 13 DELAY FOR OPT ALARM INPUT 1 ALARM DELAY nnn SECONDS SELECT or to change current setting Alarm delay can be set from 1 to 900 seconds in one second increments The delay...

Page 37: ...y setting is LOCAL ALARM 2 SEE TAG INSIDE DOOR MENU To view next sub menu Display will read 4 15 DELAY FOR OPT ALARM INPUT 2 SELECT or To view current setting Display will read 4 15 DELAY FOR OPT ALARM INPUT 2 ALARM DELAY nnn SECONDS SELECT or To change current setting Alarm delay can be set from 1 to 900 seconds in one second increments The delay can also be set to OFF When set to OFF the display...

Page 38: ...be set from 1 to 900 seconds by pressing the SELECT SELECT button The delay can also be set to OFF When set to OFF the display will read 4 17 DELAY FOR OPT ALARM INPUT 3 ALARM DELAY OFF Factory setting is 5 SECONDS MENU To view next sub menu Display will read 4 18 MESSAGE FOR OPT ALARM INPUT 4 SELECT or To view current setting Display will read 4 18 MESSAGE FOR OPT ALARM INPUT 4 aaaaaaaaaaa The fo...

Page 39: ...lable alarms for group 1 CHECK HUMIDIFIER CYLINDER LOCAL ALARM 3 CHILLED WATER SENSOR PROBLEM ALARM LOCAL ALARM 4 COMPRESSOR SHORT CYCLE LOW DISCHARGE AIR TEMPERATURE ALARM CUSTOM MESSAGE ALARM OPT INPUT 1 LOW HUMIDITY ALARM CUSTOM MESSAGE ALARM OPT INPUT 2 LOW PRESSURE COMPRESSOR 1 ALARM CUSTOM MESSAGE ALARM OPT INPUT 3 LOW PRESSURE COMPRESSOR 2 ALARM CUSTOM MESSAGE ALARM OPT INPUT 4 LOW TEMPERAT...

Page 40: ...TOM MESSAGE ALARM OPT INPUT 4 LOW TEMPERATURE ALARM DIRTY FILTER ALARM LOW VOLTAGE ALARM DISCHARGE AIR SENSOR PROBLEM ALARM MAINTENANCE REQUIRED ALARM FAN MOTOR OVERLOAD ALARM MANUAL OVERRIDE ALARM FIRE STAT ALARM NO AIR FLOW ALARM HIGH CONDENSATE WATER LEVEL NO WATER FLOW ALARM HIGH HUMIDITY ALARM POWER PROBLEM RESTART ALARM HIGH PRESSURE INTERNAL OVERLOAD COMP 1 REHEAT HUMIDIFICATION INHIBITED H...

Page 41: ...AL OVERLOAD COMP 1 REHEAT HUMIDIFICATION INHIBITED HIGH PRESSURE INTERNAL OVERLOAD COMP 2 REHEAT INHIBITED HIGH TEMPERATURE ALARM SMOKE DETECTOR ALARM HUMIDIFICATION INHIBITED STANDBY PUMP ON ALARM HUMIDIFIER PROBLEM ALARM TEMPERATURE SENSOR PROBLEM ALARM HUMIDITY SENSOR PROBLEM ALARM UNIT IN STANDBY ALL FUNCTIONS ARE OFF LOCAL ALARM 1 UPS ALTERNATE POWER ON ALARM LOCAL ALARM 2 WATER DETECTION PRO...

Page 42: ...NDBY PUMP ON ALARM HUMIDIFIER PROBLEM ALARM TEMPERATURE SENSOR PROBLEM ALARM HUMIDITY SENSOR PROBLEM ALARM UNIT IN STANDBY ALL FUNCTIONS ARE OFF LOCAL ALARM 1 UPS ALTERNATE POWER ON ALARM LOCAL ALARM 2 WATER DETECTION PROBE ALARM MENU To view next sub menu Display will read 4 24 NO AIR FLOW ALARM TIME DELAY Locked menu SELECT or To view current setting Display will read 4 24 NO AIR FLOW ALARM TIME...

Page 43: ...SWORD TO nn See page 19 for explanation of passwords MENU To view next sub menu Display will read 5 3 RFM ACTIVE SELECT or To view current setting Display will read 5 3 RFM ACTIVE SHOW MENUS OFF MENU To view next sub menu Display will read 5 4 COMPRESSOR S SELECT or To view current setting Display will read 5 4 COMPRESSOR S PRIMARY SELECT or To view alternate settings PRIMARY PRIMARY PRIMARY SECON...

Page 44: ...splay will read 5 7 WATER VALVE MODE WATER VALVE NONE SELECT or To view alternate setting WATER VALVE CHILLED WATER COOLING WATER VALVE ENERGY SAVER COOLING WATER VALVE AUX CHILLED WATER COOLING WATER VALVE CHILLED WATER DISC REG Factory setting is NONE MENU To view next sub menu Factory setting for 5 5 is dependent on the equipment and options selected If reheat has been deleted the factory setti...

Page 45: ...EVERSE ACTING WATER VALVE YES Factory setting is NO SELECT or To change setting MENU To view next sub menu Display will read 5 10 HUMIDIFIER AUTOFLUSH TIMER Requires Relay Module SELECT or To view current setting Display will read 5 10 HUMIDIFIER AUTOFLUSH TIMER HUMIDIFIER AUTOFLUSH TIMER NOT USED SELECT or To view alternate setting FLUSH HUMIDIFIER EVERY 06 HOUR FLUSH HUMIDIFIER EVERY 12 HOUR FLU...

Page 46: ...th a number of building management systems BMS Units must be provided with optional communication cards The following choices are available BACNET IP BACNET MS TP MASTER BACKNET MS TP SALVE LONWORKS JOHNSON CONTROLS MODBUS TCP MODBUS RTU MODBUS ASCII METASYS N2 SNMPv1 v2c Factory setting is based on protocol ordered The appropriate protocol will be factory set MENU To view next sub menu Display wi...

Page 47: ... will read 6 4 NETMASK NETMASK OCTET 2 0 0 0 0 MENU To view OCTET 3 Display will read 6 4 NETMASK NETMASK OCTET 3 0 0 0 0 MENU To view OCTET 4 Display will read 6 4 NETMASK NETMASK OCTET 4 0 0 0 0 MENU To advance to next sub menu Display will read 6 5 ROUTER ADDRESS SELECT or To view current setting Display will read 6 5 ROUTER ADDRESS ROUTER ADDRESS OCTET 1 0 0 0 0 MENU To view OCTET 2 Display wi...

Page 48: ...y will read 6 7 TCP PORT SELECT or To view current setting Display will read 6 7 TCP PORT TCP LISTEN PORT nnn The TCP PORT has a range from 0 to 65535 Hold the SELECT or SELECT button to advance to desired setting Factory setting is 502 MENU To advance to sub menu 6 8 BAUD RATE Display will read 6 8 BAUD RATE SELECT or To view current setting 6 6 BAUD RATE SET AT 9600 SELECT or To change setting S...

Page 49: ...0000 to 4999999 Factory setting is 0000000 MENU To advance to sub menu 6 11 MAX MASTER NOTE Sub menu 6 11 only appears when BACNET MS TP MASTER is selected Display will read 6 11 MAX MASTER SELECT or To view current setting Display will read 6 11 MAX MASTER SET AT 127 The Max Master has a range from 1 to 127 Factory setting is 127 NOTE Sub menus 6 12 through 6 15 only appears when SNMPv1 v2c is th...

Page 50: ...y will read 6 14 SNMPv2 MANAGER 2 ADDRESS SELECT or To view current setting Display will read 6 14 SNMPv2 MANAGER 2 ADDRESS IP ADDRESS OCTET 0 0 0 0 MENU To advance to next sub menu 6 15 SNMPv2 MANAGER 2 NOTIFICATIONS Display will read 6 15 SNMPv2 MANAGER 2 NOTIFICATIONS SELECT or To view current setting Display will read 6 15 SNMPv2 MANAGER 2 NOTIFICATIONS XXXXXXX SELECT or to move to the next al...

Page 51: ...RATED and the offset is entered at the factory Each sensor is tagged with the calibration offset This should be verified with the setting that appears on the display SELECT or To change the offset Humidity will only range between 20 to 80 The range of offset is dependent on the current humidity MENU To advance to next sub menu Display will read 7 3 CALIBRATE DISC AIR TEMP SENSOR SELECT or To view ...

Page 52: ...ctory Each sensor is tagged with the calibration offset This should be verified with the setting that appears on the display SELECT or To change the offset Offset ranges from 9 9 to 9 9 in 0 1 degree increments NOTE Chilled Water temperature sensor is optional If the unit was ordered without the option the display will read SENSOR NOT INSTALLED when looking for current setting EXIT Press EXIT to r...

Page 53: ...ent setting Display will read 8 2 OVERRIDE ENABLE OVERRIDE ENABLE aaa SELECT or To change setting There are two available settings ON or OFF MENU To view next sub menu Display will read 8 3 OVERRIDE TIME SELECT To view current setting Display will read 8 3 OVERRIDE TIME If 8 2 is set to ON then the Day Schedule is over ridden for the number of hours set in this option OVERRIDE HOUR nn SELECT or To...

Page 54: ...ere are two settings ON OFF and SETBACK UP In the ON OFF mode the unit will operate during the occupied time with standard settings and turn OFF shut off during the unoccupied time In the SETBACK UP mode the unit will operate with standard set points during occupied time and operated with modified set points standard set points plus set backs programmed in menus 8 4 through 8 7 during unoccupied t...

Page 55: ...is also an option MENU to view next menu Display will read 8 9 TUESDAY SCHEDULE UNOCCUPIED hh mm SELECT or To change setting Time can be set from 00 00 hours to 23 45 hours in 15 minure increments N C no change is also an option MENU To view next sub menu Display will read 8 10 WEDNESDAY SCHEDULE SELECT To view current setting Display will read 8 10 WEDNESDAY SCHEDULE SCHEDULE TYPE aaaa aaa SELECT...

Page 56: ...8 11 THURSDAY SCHEDULE UNOCCUPIED hh mm SELECT or To change setting Time can be set from 00 00 hours to 23 45 hours in 15 second increments N C no change is also an option MENU To view next sub menu Display will read 8 12 FRIDAY SCHEDULE SELECT To view current setting Display will read 8 12 FRIDAY SCHEDULE SCHEDULE TYPE aaaaa aaaa SELECT or To change setting There are two settings ON OFF and SETBA...

Page 57: ...hours to 23 45 hours in 15 second increments N C no change is also an option MENU To view next sub menu Display will read 8 14 SUNDAY SCHEDULE SELECT To view current setting Display will read 8 14 SUNDAY SCHEDULE SCHEDULE TYPE aaaa aaa SELECT or To change setting There are two settings ON OFF and SETBACK UP MENU To view next menu Display will read 8 14 SUNDAY SCHEDULE OCCUPIED hh mm SELECT or To c...

Page 58: ...L SIL MEN SEL EXT Press each button An asterisk will be displayed where the is currently by each button if it is functioning properly MENU Press both MENU and MENU buttons simultaneously to advance to next sub menu Display will read 9 2 CHECK POWER SUPPLY SELECT Display will read 9 2 CHECK POWER SUPPLY 12 V nn n PASS 5 V n n PASS MENU To view next sub menu Display will read 9 3 TEST RELAYS SELECT ...

Page 59: ...ext sub menu Display will read 9 5 TEST DIGITAL INPUTS SELECT or Display will read CONTROL SELECT or Display will read EXPANSION 1 MENU To view next sub menu Display will read 9 6 TEST ENVIRONMENTAL SENSORS SELECT or Display will read 9 6 TEST ENVIRONMENTAL SENSORS RETURN TEMP nn n n n nn n F C The following can be read by pressing the SELECT button DISCHARGE nn n n n nn n F C COLD H2O TEMP nn n n...

Page 60: ...our available alarm settings Each can be tested through sub menu 9 8 The selections are NONE SHORT BEEP LONG BEEP FULL ON MENU To view next sub menu Display will read 9 9 TEST RS 485 NETWORK CARD SELECT To view current setting Display will read 9 9 TEST RS 485 NETWORK CARD RS485 NETWORK REQUIRED NOTE RS 485 Network Cards are optional Above message will be displayed if card is not installed To test...

Page 61: ...etting for details on setting the analog signal ranges in sub menu 10 3 SELECT To view sub menu 10 1 Display will read 10 1 SELECT SENSOR 1 NAME SELECT To view 10 1 SELECT SENSOR 1 NAME NOT INSTALLED If there are no optional sensors factory installed in the unit NOT INSTALLED will display However if options have been factory installed that sensor will display The following are sensor options that ...

Page 62: ...setting Display will read 10 3 SPECIFY SENSOR 1 UNITS OF MEASURE 0 10 VDC SELECT or To change setting 0 5 VDC 4 20 MA MENU To view next sub menu Display will read 10 4 SPECIFY SENSOR 1 MINIMUM VALUE SELECT To view current setting Display will read 10 4 SPECIFY SENSOR 1 MINIMUM VALUE 0 VDC SIGNAL 0 0 VAC SELECT or To change setting 0 VDC SIGNAL 100 0 VAC 0 VDC SIGNAL 200 0 VAC 0 VDC SIGNAL 300 0 VA...

Page 63: ...positive or negative The calibration range adjustment is dependent on the values set for the maximum and minimums Adjustment range will be the MAXIMUM VALUE set in sub menu10 5 less the MINIMUM VALUE set in sub menu 10 4 divided by 10 For example if you had set sub menu 10 5 MAXIMUM VALUE at 800 and sub menu 10 4 MINIMUM VALUE at 200 then the calibration range would be 60 800 200 600 10 60 in 0 1 ...

Page 64: ...o GROUP 10 ANALOG EXIT Press EXIT again to return to Current Operating Functions Status Display Group 11 menu options are only applicable for units operating in Zone Master control Due to the involved nature of these menu options a separate operations manual is available for this group UNLOCKING MENUS Finger Dance To unlock menus go to GROUP 1 STATUS HISTORY 1 MENU Press and hold down the Menu but...

Page 65: ...nd operating the RAM will collect data and the test should pass on future restarts SYSTEM START DELAY After the Diagnostic Self Test is complete the Timed Start Delay will be displayed and will start counting down from the programmed delay The factory setting is five 5 seconds Programmed in sub menu 3 4 and ranges from 0 to 10 minutes in 5 second increments BLOWER 1 The blower s will start upon co...

Page 66: ... compressors turn OFF at once CHILLED WATER COOLING Chilled water valve OPENING sequence Increasing Temperature 1 The chilled water valve proportionally opens 10 for each 0 1ºF above the temperature setpoint plus temperature deadband 2 The chilled water valve responds to a change of the return air temperature after each adjustment period When a change is made to the setpoint the chilled water valv...

Page 67: ...ergy Saver Auxiliary Chilled Water Cooling will be available whenever the incoming water or water glycol supply is below the energy saver chilled water temperature setpoint menu 2 6 2 The Energy Saver Auxiliary Chilled Water Cooling mode will operate only in a two 2 degree range The range is between the return air setpoint plus deadband and two 2 degrees If the temperature rises above this range t...

Page 68: ...ur after every 100 continuous hours of Energy Saver or Auxiliary Chilled Water cooling ENERGY SAVER and AUXILIARY CHILLED WATER COOLING with COMPRESSOR SUPPLEMENT 1 Energy Saver Auxiliary Chilled Water Cooling can operate simultaneously with compressor cooling An optional discharge sensor is required 2 The Energy Saver Auxiliary Chilled Water Cooling will be the same and compressor rules for short...

Page 69: ...UTER MODULATING Reheat is allowed during humidification if sub menu 5 6 is programmed for HUMIDIFIER COMFORT NON MODULATING or HUMIDIFIER COMFORT MODULATING 2 There is a one 1 minute delay between stop to start of humidification 3 There is a five 5 minute delay between stop of dehumidification and start of humidification 4 The humidification staging sequence of each adjustment period for ON OFF of...

Page 70: ... 2 Cool 4 ON at Humidity Setpoint humidity Deadband 3 Cool 4 OFF at Humidity Setpoint 3 Cool 3 OFF at Humidity Setpoint 2 Cool 2 OFF at Humidity Setpoint 1 Cool 1 OFF at Humidity Setpoint 8 The sequence for dehumidification with Energy Saver or Auxiliary Chilled Water Cooling is as follows Valve is OPENED to 100 at Humidity Setpoint Humidity Deadband Valve is CLOSED at Humidity Setpoint DEHUMIDIFI...

Page 71: ...ugh sub menu 3 15 2 When set to ON the humidity setpoint is automatically modified to reduce excessive humidifying and dehumidifying The humidity setpoint is decreased by 1 for every 1 5º F the return air temperature rises above the temperature setpoint The maximum amount the humidity setpoint may be decreased is 10 15ºF above the return air temperature setpoint The humidity setpoint is increased ...

Page 72: ... when the message appears on the processor display screen will clear the alarm The alarm will also clear itself five 5 minutes if there is no button activity 3 MANUAL MESSAGE AUDIO ALARM RELAY The unit will NOT automatically restart after a power failure or reset The SILENCE button must be pressed to restart the unit The audio alarm will be activated and the message POWER FAILURE RESTART will be d...

Page 73: ...sabled and the return air temperature falls below the low temperature alarm limit the audio alarm is activated and LOW TEMPERATURE WARNING message will be displayed on the processor display screen 3 The audio alarm is a warning only and will not prevent any of the unit functions from operating 4 The alarm will remain until the alarm condition is corrected HI HUMIDITY ALARM LIMIT 1 The high humidit...

Page 74: ...a warning only and will not cause operational problems such as contactor or relay chattering 3 The alarm will remain until the alarm condition is corrected SCHEDULED NORMAL MAINTENANCE ALARM 1 The scheduled normal maintenance alarm is set and or disabled through sub menu 3 11 2 The alarm is a warning only and will not prevent any of the unit functions from operating 3 The alarm will remain until t...

Page 75: ... activated the cooling reheat humidification and dehumidification functions are inhibited 3 The audio alarm is activated and HIGH CONDENSATE WATER LEVEL message is displayed on the processor display screen 4 The alarm will prevent the unit from operating until the alarm condition is corrected condensate pump is checked and its float switch is open FAN MOTOR OVERLOAD ALARM 1 The fan motor overload ...

Page 76: ...ents 3 A NO WATER FLOW CHECK PUMP alarm message will be displayed on the DAP III LCD screen and the alarm contacts will close when a No Water Flow alarm is detected 4 If sub menu 4 10 NO WATER FLOW ALARM ACTION is set to Compressor Lockout when a No Water Flow alarm is detected the compressor s will be inhibited for 5 minutes and a No Water Flow Cooling Inhibited message will be displayed on the D...

Page 77: ...ng the humidification is shut off and locked off when alarm is present 5 The alarm will remain until the alarm condition is corrected REHEAT AND HUMIDIFICATION INHIBITED ALARM 1 The reheat and humidification inhibited alarm is optional and requires an input contact from a field supplied contact 2 Alarm is programmed through either sub menu 4 12 4 14 4 16 or 4 18 3 The audio alarm is activated and ...

Page 78: ... 3 26 FAN SPEED RESPONSE RATE The differential pressure DP transducer will be connected to the DAP III analog module to report the differential pressure across the unit between the supply and return section Three fan speeds need to be programmed via the DAP III menus CONSTANT FAN SPEED FOR CW COOLING Sub Menu 3 19 MAXIMUM FAN SPEED Sub Menu 3 22 and MINIMUMU FAN SPEED Sub Menu 3 23 When started in...

Page 79: ... by the BMS to a value that is lower than the maximum fan speed the fan speed will automatically increase to the maximum speed The fan speed will revert to the BMS programmed fan speed when the unit stops calling for reheat or humidifier WARNING IF THE CUSTOMER DECIDES TO USE THIS FAN SPEED CONTROLMODE FAN SPEED CONTROLLED BY BMS MODE DATA AIRE WILL NOT BE RESPONSIBLE FOR ANY EFFECTS MALFUNCTIONS ...

Page 80: ...eed will stay constant An optional discharge sensor is required for this mode The discharge sensor will be used as a safety freeze thermostat If the discharge temperature falls below the discharge temperature limit setting the fan will increase to the maximum allowable programmed speed until the discharge temperature rises above the discharge temperature limit for 15 minutes FAN SPEED CONTROL FOR ...

Page 81: ...rn panel OFF Check CAT 5 cable that plugs into PC board and turn back ON Display is too dim or too bright Improper LCD adjustment Adjust the LCD pot RP2 on PC board that is located next to the LCD Self Test Failures RAM SIGNATURE ANALOG 12VDC REGULATED 5 VDC REGULATED BATTERY VOLTAGE RETURN TEMP SENSOR DISCHARGE TEMP SEN SOR HUMIDITY SENSOR BUTTONS Empty historical memory 24 VAC power is low 24 VA...

Page 82: ...ections and cable P8 4 P8 5 Use sensor chart to check VDC of sensor across P8 4 to P8 5 connector Contact Data Aire Technical Support Humidity sensor problem alarm is activated Loose connections on P 8 Power supply fault Faulty sensor Check connection and cable P8 1 P8 2 and P8 3 Check for 5 VDC between P8 3 and P8 13 Use sensor chart to verify VDC between P8 2 and P8 3 Compressor s do not come on...

Page 83: ...st relays test to check Refer to sub menu 9 3 Use manual test relays test to check Refer to sub menu 9 3 Check Relay Module card connections on PC board Check connections on P15 2 P15 3 and wires 37 and 38 Optional Energy Saver not functioning No call for cooling Waterstat not closed Waterstat changeover setpoint too high Loose connection on pin P13 1 and P 13 2 Incorrect configuration Inhibited b...

Page 84: ...10 3 F2 relay fuse on DAP III is blown Panel is operating in manual override and the reheat override switch is not ON Faulty 1st stage reheat relay Faulty 2nd stage reheat relay Faulty 3rd stage reheat relay Unit is not configured for reheat Reheat thermal cutout switch Check temperature setpoint and deadband Correct no airflow alarm Check settings in sub menu 5 5 and verify the humidification con...

Page 85: ...No DC output to humidifier controller Incorrect settings Check humidity setpoint and deadband Check connections Use humidifier manual override switch to test Use manual diagnostic output test sub menu 9 4 Check settings in sub menu 5 6 Optional autoflush timer does not work Incorrect setting Loose connection on Relay module Autoflush timer of OFF Loose connections on cable Faulty autoflush relay C...

Page 86: ...close Alarm contact are disabled and or not programmed correctly Faulty alarm relays Check settings for alarms sub menus 4 20 4 21 4 22 and 4 23 Use manual Test Relay test to check Sub menu 9 3 Condenser contact do not close Loose connections of auxiliary con tact and or optional Relay module Loose or faulty relay on expansion module Check auxiliary compressor contact P15 11 and P15 12 or Relay Mo...

Page 87: ...ual the first or top switch is the hard power ON OFF switch The next switches in order are for the blower cool 1 cool 2 reheat and humidifier In testing the unit or in the event of a failure of the electronic circuitry these switches can be turned to the ON position to operate the com ponents Regardless of the programming in the DAP III each component that is turned on will remain operational unti...

Page 88: ...dule with the switches circled in yellow Also a table indi cating the appropriate settings for the various input options Input 1 Switch 1 Switch 2 Input 3 Switch 5 Switch 6 0 5 v OFF OFF 0 5 v OFF OFF 0 10 v OFF ON 0 10 V OFF ON 4 20 mA ON OFF 4 20 mA ON OFF Input 2 Switch 3 Switch 4 Input 4 Switch 7 Switch 8 0 5 v OFF OFF 0 5 v OFF OFF 0 10 v OFF ON 0 10 v OFF ON 4 20 mA ON OFF 4 20 mA ON OFF Mic...

Page 89: ... 901 62 5o F 2 976 76 0o F 0 21 21 0 0 48 48 1 0 75 75 2 2 829 49 5o F 2 904 63 0o F 2 979 76 5o F 0 22 21 9 0 49 49 0 0 76 76 1 2 831 50 0o F 2 907 63 5o F 2 982 77 0o F 0 23 22 9 0 50 50 0 0 77 77 1 2 835 50 5o F 2 909 64 0o F 2 984 77 5o F 0 24 23 9 0 51 51 0 0 78 78 1 2 837 51 0o F 2 912 64 5o F 2 987 78 0o F 0 25 25 2 0 52 51 9 0 79 79 0 2 840 51 5o F 2 915 65 0o F 2 990 78 5o F 0 26 26 1 0 5...

Page 90: ...0 3 21 OPTIONAL ALARM INPUT 4 P11 1 22 DIRTY FILTER P11 2 23 HUMIDIFIER FAILURE P11 3 24 HP FAILURE COMPRESSOR 1 P11 4 25 LP FAILURE COMPRESSOR 1 P11 5 26 HP FAILURE COMPRESSOR 2 P11 6 27 LP FAILURE COMPRESSOR 2 P11 7 28 SMOKE DETECTOR P11 8 29 NO WATER FLOW ALARM P11 9 30 ENERGY SAVER INPUT P11 10 31 DISCHARGE TEMP SENSOR P12 1 SENSORS ARE DISCHARGE TEMP SENSOR P12 2 DIRECTLY CONNECTED CHILLED WA...

Page 91: ...l operating mode It will switch from the Normal Operating Mode to Software Loading Mode 4 The panel s display will show this message during the software upgrading period Loading New Firmware This process should take about 3 to 4 minutes 5 Follow the instructions on the panel s LCD screen a message when the upgrade is complete 6 Remove the USB key from the panel 7 Once removed the panel will automa...

Page 92: ...92 gForce Terminal Strip ...

Page 93: ...93 Remote DAP III Display Mount connection to Control Module ...

Page 94: ... www dataaire com e mail sales dataaire com A Member of the CS Group of Companies 2010 Data Aire Inc Data Aire Inc reserves the right to make design changes for the purpose of product improvement or to withdraw any design without notice DAPIII IOM 1 11 ...

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Data Aire DAP III, Operation Manual

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