Danfoss VLT Brake Resistor MCE 101 Design Manual Download

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MAKING MODERN LIVING POSSIBLE

Design Guide

VLT

Brake Resistor MCE 101

VLT

Frequency Converters • FC 51 • FC 102 • FC 202 • FC 301

FC 302 • FC 360 • FCD 302 • VLT

2800

www.danfoss.com/drives

Summary of Contents for VLT Brake Resistor MCE 101

Page 1: ...MAKING MODERN LIVING POSSIBLE Design Guide VLT Brake Resistor MCE 101 VLT Frequency Converters FC 51 FC 102 FC 202 FC 301 FC 302 FC 360 FCD 302 VLT 2800 www danfoss com drives...

Page 2: ......

Page 3: ...0 3 1 3 Accessories 11 3 2 Electrical Installation 12 3 2 1 EMC Precautions 12 3 2 2 Cable Connection 12 3 2 3 Brake Cable 13 3 3 Protective Functions 13 3 3 1 Overtemperature Protection 13 3 3 2 Brak...

Page 4: ...Tables 33 8 2 2 VLT Micro Drive FC 51 33 8 2 3 VLT HVAC Drive FC 102 35 8 2 4 VLT AQUA Drive FC 202 41 8 2 5 VLT AutomationDrive FC 301 48 8 2 6 VLT AutomationDrive FC 302 51 8 2 7 VLT AutomationDriv...

Page 5: ...ure 8 917CM13 103 9 7 9 Figure 9 917CM15 105 9 7 10 Figure 10 917CM17 107 9 7 11 Figure 11 917CM25 109 9 7 12 Figure 12 917CM27 111 9 7 13 Figure 13 917CM37 113 9 7 14 Figure 14 917CMD27 115 9 7 15 Fi...

Page 6: ...l trade obstacles within EFTA and the EU The EU has introduced the CE label as a simple way of showing whether a product complies with the relevant EU directives The CE label says nothing about the sp...

Page 7: ...do not overheat even when the brake resistor is overloaded The brake resistor series is suitable for Danfoss frequency converters VLT Micro Drive FC 51 VLT HVAC Drive FC 102 VLT AQUA Drive FC 202 VLT...

Page 8: ...sed for both horizontal and vertical loads The enclosure protection class is either IP21 IP54 or IP65 The brake resistor IP classes IP21 and IP65 are equipped with a connection box containing cable gl...

Page 9: ...r 3 3 Protective Functions 3 1 1 Aluminium housed Compact Brake Resistors and Flat pack Brake Resistors The aluminium housed compact and flat pack brake resistors are designed for vertical mounting fo...

Page 10: ...ces for horizontal mounting for all aluminium housed compact and flat pack brake resistors IP54 versions versions with fixed cables see Illustration 3 4 side view 130BD903 10 500 mm Illustration 3 4 H...

Page 11: ...and IP65 For minimum clearances for horizontal mounting for all aluminium housed compact brake resistors see Illustration 3 8 side view 130BD907 10 500 mm Illustration 3 8 Horizontal Mounting IP21 and...

Page 12: ...Illustration 3 10 and Table 3 3 130BD708 12 150 mm 150 mm 150 mm 150 mm Illustration 3 10 Minimum Clearances of all Steel Grid Brake Resistors Top View 500 mm 175Uxxxx 130BD884 10 Illustration 3 11 M...

Page 13: ...t pack 2x200 W flat pack A2 175U0086 2x100 W flat pack 2x200 W flat pack A3 175U0088 1x100 W flat pack 1x200 W flat pack A3 Table 3 1 Selection Table For mechanical dimensions for footprint brackets s...

Page 14: ...see Illustration 3 15 Fieldbus cable Min 200 mm 90 crossing Brake resistor 130BD507 11 Illustration 3 15 Cable Routing 3 2 2 Cable Connection NOTICE To comply with EMC emission specifications screened...

Page 15: ...d The temperature switch as digital input to frequency converter Example 1 1 Connect terminal T1 of the brake resistor to the frequency converter terminal 12 or 13 2 Connect terminal T2 of the brake r...

Page 16: ...or In addition the brake power monitor function makes it possible to read out the momentary power and the mean power for a selected time period The brake can also monitor the power energising and make...

Page 17: ...tled depending on the mains supply DC link Voltage Udc FC 51 Size V Brake active V Warning before cut out V Cut out trip V FC 51 1x200 240 390 410 410 FC 51 3x200 240 390 410 410 FC 51 3x380 480 1 5 4...

Page 18: ...tage Udc VLT 2800 Use the brake resistance Rrec to ensure that the frequency converter is able to brake at the highest braking torque Mbr e g 160 The formula is written as Rrec Udc 2 x 100 Pmotor x Mb...

Page 19: ...ence is not known calculate the average power on the basis of the process period time and the braking time Calculate the duty cycle for the braking sequence as follows Duty cycle Tb 100 Tp where Tp pr...

Page 20: ...emperature to rise 0 Off No brake function 1 Resistor Brake Resistor brake is active 2 AC Brake AC brake is active 2 11 Brake Resistor Ohm Range Function 5 5 5000 Set brake resistor value 2 14 Brake V...

Page 21: ...Rbr is the resistance of the brake resistor tbr is the active breaking time within the 120 s period Tbr 2 12 Brake Power Limit kW Range Function Ubr is the DC voltage where the brake resistor is acti...

Page 22: ...ple amplitude while braking is higher than the DC link ripple amplitude before braking 1 Brake check OK 0 Off Monitors brake resistor and brake IGBT for a short circuit during operation If a short cir...

Page 23: ...In Speed Hz Range Function Size related 0 1000 0 Hz Set the DC brake cut in speed for activation of the DC braking current set in 2 01 DC Brake Current upon a stop command NOTICE Parameter 2 04 DC Bra...

Page 24: ...ions are as follows 2 13 Brake Power Monitoring Option Function Off Brake power monitoring disabled Default setting Warning time period Activates a warning on the display when the power transmitted ov...

Page 25: ...istor or a short circuit of the brake IGBT If a fault occurs the frequency converter ramps down to coast and then trips A trip lock alarm is displayed e g warning 25 27 or 28 4 AC brake Monitors for a...

Page 26: ...or when running with a generatoric load This function can improve the OVC function Increasing the electrical losses in the motor allows the OVC function to increase braking torque without exceeding th...

Page 27: ...00 126 DC brake time Range Function 10 sec 0 60 sec The DC brake time is set at which parameter 132 DC brake voltage is to be active 127 DC brake cut in frequency Range Function 0 00 OFF 0 0 OFF par 2...

Page 28: ...g is reduced It is only active when 1 Resistor is selected in parameter 400 Brake function NOTICE The greater the reduction value the faster the reaction to a generator overload Should only be used if...

Page 29: ...here m mass with linear movement kg v speed of mass with linear movement m s j inertia of motor and gear box kgm2 motor speed rad s motor speed n 2 60 rad s This formula is also expressed as follows E...

Page 30: ...ing avg P W Motor power P W Brake power M Nm Torque V m s Speed VLT M V m s Speed m v Tp m m s Tp Illustration 6 1 Conveyor Belt Relation between Braking Power and Acceleration Deceleration Applicatio...

Page 31: ...kg jC centrifuge inertia kgm2 0 5 x m r1 2 r2 2 jM gear motor inertia kgm2 M gear motor efficiency n1 max motor speed rpm n2 max centrifuge speed rpm Rb brake resistor 6 3 Continuous Braking To achiev...

Page 32: ...ible to brake with about 50 of rated torque below 2 3 of rated speed and with about 25 at rated speed The function is not working at low speed below 1 3 of nominal motor speed VLT 2800 By using parame...

Page 33: ...C braking See Illustration 7 1 The parameters can be found in chapter 5 Programming Illustration 7 1 Optimum Braking How to calculate optimum DC brake cut in frequency Slip s n0 nn n0 100 Synchronous...

Page 34: ...t Danfoss1 Please contact Danfoss1 130BB148 13 Low intertia ramp down 15 s Low or high intertia Horizontal Vertical Horizontal or vertical movement Determine braking time of the application Braking ti...

Page 35: ...Frequency converter data Brake resistor data Installation Rrec Pbr cont kW Danfoss part number Cable cross section mm2 Thermo relay A Mains type Pm kW Rmin Rbr nom Wire IP54 Screw terminal IP21 Screw...

Page 36: ...3405 1 5 4 2 T2 3 7 23 0 27 7 27 1 400 175u3305 175u3410 175u3409 1 5 6 8 T4 1 5 234 274 8 270 0 570 175u3311 175u3418 175u3417 1 5 1 4 T4 2 2 157 184 4 200 0 960 175u3312 175u3420 175u3419 1 5 2 1 T4...

Page 37: ...8 3 200 175u3334 175u3086 175u3087 16 32 Table 8 3 T2 Horizontal Braking 10 Duty Cycle 40 duty cycle vertical braking T2 FC 102 Vertical braking 40 duty cycle Frequency converter data Brake resistor d...

Page 38: ...5 6 7 T4 22 20 3 27 2 22 1 700 175u3340 175u3047 175u3048 1 5 8 3 T4 30 18 0 19 8 19 2 200 175u3357 175u3049 175u3050 1 5 10 1 T4 37 13 4 16 0 14 2 800 175u3341 175u3055 175u3056 2 5 13 3 T4 45 10 8...

Page 39: ...175u3428 175u3427 1 5 7 1 T4 15 36 0 40 3 38 5 000 175u3236 1 5 11 5 T4 18 5 27 0 32 5 28 6 000 175u3237 2 5 14 7 T4 22 20 3 27 2 22 8 000 175u3238 4 19 T4 30 18 0 19 8 19 10 000 175u3203 4 23 T4 37...

Page 40: ...6 7 0 7 000 175u3245 10 32 Table 8 7 T6 Horizontal Braking 10 Duty Cycle 40 duty cycle vertical braking T6 FC 102 Vertical braking 40 duty cycle Frequency converter data Brake resistor data Installati...

Page 41: ...33 1 5 6 T7 30 29 0 39 7 31 2 200 175u3354 175u3470 175u3469 1 5 7 9 T7 37 22 5 32 1 27 2 800 175u3355 175u3472 175u3471 2 5 9 6 T7 45 18 0 26 3 22 3 200 175u3356 175u3479 175u3480 2 5 11 3 T7 55 13 5...

Page 42: ...75u3143 1 5 7 2 T7 18 5 46 8 65 1 52 6 000 175u3242 2 5 10 8 T7 22 36 0 54 5 42 8 000 175u3243 2 5 13 9 T7 30 29 0 39 7 31 10 000 175u3244 4 18 T7 37 22 5 32 1 27 14 000 175u3201 10 23 T7 45 18 0 26 3...

Page 43: ...1 5 0 9 T2 2 2 58 5 74 1 70 0 200 175u3026 1 5 1 6 T2 3 45 0 53 7 48 0 200 175u3031 1 5 1 9 T2 3 7 31 5 39 9 35 0 300 175u3325 1 5 2 7 T2 5 5 22 5 28 7 27 0 360 175u3326 175u3477 175u3478 1 5 3 5 T2...

Page 44: ...75u3402 175u3401 1 5 2 T2 2 2 58 5 74 1 70 0 570 175u3302 175u3404 175u3403 1 5 2 7 T2 3 45 0 53 7 48 0 960 175u3303 175u3406 175u3405 1 5 4 2 T2 3 7 31 5 39 9 35 1 130 175u3304 175u3408 175u3407 1 5...

Page 45: ...5u3035 1 5 5 2 T4 18 5 27 0 32 5 28 1 400 175u3339 175u3039 175u3040 1 5 6 7 T4 22 20 3 27 2 22 1 700 175u3340 175u3047 175u3048 1 5 8 3 T4 30 18 0 19 8 19 2 200 175u3357 175u3049 175u3050 1 5 10 1 T4...

Page 46: ...200 175u3315 175u3138 175u3139 1 5 5 T4 11 50 0 55 3 56 3 200 175u3316 175u3428 175u3427 1 5 7 1 T4 15 36 0 40 3 38 5 000 175u3236 1 5 11 5 T4 18 5 27 0 32 5 28 6 000 175u3237 2 5 14 7 T4 22 20 3 27 2...

Page 47: ...7 000 175u3245 10 32 Table 8 15 T6 Horizontal Braking 10 Duty Cycle 40 duty cycle vertical braking T6 FC 202 Vertical braking 40 duty cycle Frequency converter data Brake resistor data Installation Rr...

Page 48: ...33 1 5 6 T7 30 29 0 39 7 31 2 200 175u3354 175u3470 175u3469 1 5 7 9 T7 37 22 5 32 1 27 2 800 175u3355 175u3472 175u3471 2 5 9 6 T7 45 18 0 26 3 22 3 200 175u3356 175u3479 175u3480 2 5 11 3 T7 55 13 5...

Page 49: ...75u3143 1 5 7 2 T7 18 5 46 8 65 1 52 6 000 175u3242 2 5 10 8 T7 22 36 0 54 5 42 8 000 175u3243 2 5 13 9 T7 30 29 0 39 7 31 10 000 175u3244 4 18 T7 37 22 5 32 1 27 14 000 175u3201 10 23 T7 45 18 0 26 3...

Page 50: ...8 3 200 175u3334 175u3086 175u3087 16 32 Table 8 19 T2 Horizontal Braking 10 Duty Cycle 40 duty cycle vertical braking T2 FC 301 Vertical braking 40 duty cycle Frequency converter data Brake resistor...

Page 51: ...1 3 T4 4 86 9 94 6 110 0 450 175u3335 175u3450 175u3449 1 5 1 9 T4 5 5 62 5 68 2 80 0 570 175u3336 175u3452 175u3451 1 5 2 5 T4 7 5 45 3 49 6 56 0 680 175u3337 175u3027 175u3028 1 5 3 3 T4 11 34 9 38...

Page 52: ...0 0 960 175u3312 175u3420 175u3419 1 5 2 1 T4 3 117 127 9 145 1 130 175u3313 175u3422 175u3421 1 5 2 7 T4 4 86 9 94 6 110 1 700 175u3314 175u3424 175u3423 1 5 3 7 T4 5 5 62 5 68 2 80 2 200 175u3315 17...

Page 53: ...8 3 200 175u3334 175u3086 175u3087 16 32 Table 8 23 T2 Horizontal Braking 10 Duty Cycle 40 duty cycle vertical braking T2 FC 302 Vertical braking 40 duty cycle Frequency converter data Brake resistor...

Page 54: ...7 0 30 0 28 1 400 175u3339 175u3039 175u3040 1 5 6 7 T5 18 5 20 3 24 2 22 1 700 175u3340 175u3047 175u3048 1 5 8 3 T5 22 18 0 20 3 19 2 200 175u3357 175u3049 175u3050 1 5 10 1 T5 30 13 4 15 8 14 2 800...

Page 55: ...75u3139 1 5 5 T5 7 5 50 0 61 4 56 3 200 175u3316 175u3428 175u3427 1 5 7 1 T5 11 36 0 41 2 38 5 000 175u3236 1 5 11 5 T5 15 27 0 30 0 28 6 000 175u3237 2 5 14 7 T5 18 5 20 3 24 2 22 8 000 175u3238 4 1...

Page 56: ...7 0 7 000 175u3245 10 32 Table 8 27 T6 Horizontal Braking 10 Duty Cycle 40 duty cycle vertical braking T6 FC 302 Vertical braking 40 duty cycle Frequency converter data Brake resistor data Installati...

Page 57: ...200 175u3354 175u3470 175u3469 1 5 7 9 T7 30 22 5 29 1 27 2 800 175u3355 175u3472 175u3471 2 5 9 6 T7 37 18 0 23 5 22 3 200 175u3356 175u3479 175u3480 2 5 11 3 T7 45 13 5 19 3 15 5 4 200 175u3474 175u...

Page 58: ...8 55 5 52 6 000 175u3242 2 5 10 8 T7 18 5 36 0 44 7 42 8 000 175u3243 2 5 13 9 T7 22 29 0 37 5 31 10 000 175u3244 4 18 T7 30 22 5 29 1 27 14 000 175u3201 10 23 T7 37 18 0 23 5 22 17 000 175u3202 10 2...

Page 59: ...3300 1 5 1 3 T4 4 74 0 87 9 110 0 450 175u3335 175u3450 175u3449 1 5 1 9 T4 5 5 54 0 63 3 80 0 570 175u3336 175u3452 175u3451 1 5 2 5 T4 7 5 38 0 46 1 56 0 680 175u3337 175u3027 175u3028 1 5 3 3 T4 11...

Page 60: ...60 175u3312 175u3420 175u3419 1 5 2 1 T4 3 100 119 145 1 130 175u3313 175u3422 175u3421 1 5 2 7 T4 4 74 0 87 9 110 1 700 175u3314 175u3424 175u3423 1 5 3 7 T4 5 5 54 0 63 3 80 2 200 175u3315 175u3138...

Page 61: ...8 33 T4 Horizontal Braking 10 Duty Cycle 40 duty cycle vertical braking T4 FCD 302 Vertical braking 40 duty cycle Frequency converter data Brake resistor data Installation Rrec Pbr cont kW Danfoss par...

Page 62: ...175u3326 175u3477 175u3478 1 5 3 5 2805 400V 0 55 747 839 850 0 100 175u3001 1 5 0 4 2807 400V 0 75 558 613 630 0 100 175u3002 1 5 0 4 2811 400V 1 1 370 409 410 0 100 175u3004 1 5 0 5 2815 400V 1 5 26...

Page 63: ...9 27 1 400 175u3305 175u3410 175u3409 1 5 6 8 2805 400V 0 55 747 839 850 0 200 175u3308 1 5 0 5 2807 400V 0 75 558 613 630 0 300 175u3309 1 5 0 7 2811 400V 1 1 370 409 410 0 450 175u3310 175u3416 175u...

Page 64: ...75Uxxxx P1K1 1 1 130 152 9 150 100 9 1005 P1K1 1 1 130 152 9 150 200 18 0989 P1K5 1 5 81 0 110 5 100 100 7 1006 P1K5 1 5 81 0 110 5 100 200 14 0991 P2K2 2 2 58 5 74 1 72 200 9 0992 P3K0 3 45 0 53 7 50...

Page 65: ...7 31 5 39 9 35 200 6 0994 P3K7 3 7 31 5 39 9 72 200 11 2x0992 P5K5 5 5 22 5 28 7 40 200 7 2x0996 Table 8 39 Mains 200 240 V T2 8 3 5 VLT AQUA Drive FC 202 T4 Mains 380 480 V T4 FC 202 Pm Rmin Rbr nom...

Page 66: ...2 5 25 9 40 200 11 2x0996 Table 8 41 Mains 200 240 V T2 8 3 7 VLT AutomationDrive FC 302 T2 Mains 200 240 V T2 FC 302 Pm Rmin Rbr nom Flat pack IP65 Rrec per item Pbr cont Duty cycle Danfoss part numb...

Page 67: ...25 3 27 7 72 240 3 2x0091 Table 8 43 Mains 380 480 V T4 8 3 9 VLT AutomationDrive FC 302 T5 Mains 380 500 V T5 FC 302 Pm Rmin Rbr nom Flat pack IP65 Rrec per item Pbr cont Duty cycle Danfoss part num...

Page 68: ...g at high altitudes 82 3000 m above sea level 9 2 General Electrical Specifications Electrical specifications Resistance tolerances 10 Insulation 20 M 1000 V Dielectric strength 2500 V AC for 1 min Op...

Page 69: ...80 450 5 1 25 1 4 0 12 16 6 175U3023 80 450 5 1 25 1 4 0 12 16 6 175U3024 72 960 10 8 2 6 1 4 0 12 16 6 175U3025 72 960 13 3 3 1 4 0 12 16 6 175U3026 70 200 3 05 0 75 1 0 5 20 1 5 16 175U3027 56 680 9...

Page 70: ...5 2 2 5 14 2xM8 175U3083 3 7 11000 148 36 2 2 5 14 2xM8 175U3084 3 3 13000 174 42 2 2 5 14 2xM8 175U3085 3 3 26000 349 85 2 2 5 14 2xM8 175U3086 2 8 3200 39 9 9 9 1 4 0 12 16 6 175U3087 2 8 3200 39 9...

Page 71: ...70 790 9 5 2 37 1 4 0 12 16 6 175U3146 56 2800 35 8 7 1 4 0 12 16 6 175U3147 56 2800 35 8 7 1 4 0 12 16 6 175U3148 52 5500 68 6 17 1 4 0 12 55 1 0 175U3149 52 5500 68 6 17 1 4 0 12 55 1 0 175U3152 48...

Page 72: ...00 805 195 2 2 5 14 2xM8 175U3227 2 8 17000 228 55 2 2 5 14 2xM8 175U3228 2 7 78000 105 254 2 2 5 14 2xM8 175U3230 2 1 90000 121 293 2 2 5 14 2xM8 175U3231 5 5 7000 94 23 2 2 5 14 2xM8 175U3232 11 700...

Page 73: ...1 1 5 27 1 0 5 20 6 0 10 175U3341 14 2800 35 8 7 1 0 5 20 6 0 10 175U3342 200 300 5 1 1 0 5 20 1 5 16 175U3343 145 450 5 1 25 1 0 5 20 1 5 16 175U3344 100 570 6 6 1 65 1 0 5 20 1 5 16 175U3345 72 680...

Page 74: ...4 0 12 16 6 175U3441 18 570 6 6 1 65 1 4 0 12 16 6 175U3442 18 570 6 6 1 65 1 4 0 12 16 6 175U3445 5 7 1400 17 5 4 38 1 4 0 12 16 6 175U3446 5 7 1400 17 5 4 38 1 4 0 12 16 6 175U3447 3 5 2800 35 8 7 1...

Page 75: ...5 2 37 1 4 0 12 16 6 175U3482 105 790 9 5 2 37 1 4 0 12 16 6 175U3483 5 7 1700 21 1 5 27 1 4 0 12 16 6 175U3484 5 7 1700 21 1 5 27 1 4 0 12 16 6 Table 9 1 Electrical Data Product Types 9xx 1 Based on...

Page 76: ...xBT chapter 9 7 6 Figure 6 914CBR VxxxBT 175U3024 4 6 21 Y 914CBR V560DT 914CBR VxxxDT chapter 9 7 4 Figure 4 914CBR VxxxDT 175U3025 4 6 65 Y 914CBR V560BT 914CBR VxxxBT chapter 9 7 6 Figure 6 914CBR...

Page 77: ...400DHT 914CBT HxxxDHT chapter 9 7 1 Figure 1 914CBT HxxxDHT 175U3074 8 2 65 N 914CBT H400BHT 914CBT HxxxBHT chapter 9 7 3 Figure 3 914CBT HxxxBHT 175U3075 25 20 N 917CM17 917CM17 chapter 9 7 10 Figure...

Page 78: ...BT HxxxBHT 175U3130 11 21 N 914CBT H560DHT 914CBT HxxxDHT chapter 9 7 1 Figure 1 914CBT HxxxDHT 175U3131 11 65 N 914CBT H560BHT 914CBT HxxxBHT chapter 9 7 3 Figure 3 914CBT HxxxBHT 175U3132 14 6 21 N...

Page 79: ...re 18 930CBT VxxxGHT 175U3183 44 5 65 N 930CBT V760BGHT 930CBT VxxxBGHT chapter 9 7 19 Figure 19 930CBT VxxxBGHT 175U3200 22 20 N 917CM15 917CM15 chapter 9 7 9 Figure 9 917CM15 175U3201 25 20 N 917CM1...

Page 80: ...914CBR V330CT 914CBR VxxxCT chapter 9 7 5 Figure 5 914CBR VxxxCT 175U3312 4 6 54 Y 914CBR V560CT 914CBR VxxxCT chapter 9 7 5 Figure 5 914CBR VxxxCT 175U3313 5 4 54 Y 914CBR V660CT 914CBR VxxxCT chapte...

Page 81: ...54 Y 914CBR V460CT 914CBR VxxxCT chapter 9 7 5 Figure 5 914CBR VxxxCT 175U3361 1 58 54 Y 914CCH355CT 914CCHxxxCT chapter 9 7 7 Figure 7 914CCHxxxCT 175U3401 2 4 65 Y 914CBR V260BT 914CBR VxxxBT chapte...

Page 82: ...9 7 4 Figure 4 914CBR VxxxDT 175U3457 5 4 65 Y 914CBR V660BT 914CBR VxxxBT chapter 9 7 6 Figure 6 914CBR VxxxBT 175U3458 5 4 21 Y 914CBR V660DT 914CBR VxxxDT chapter 9 7 4 Figure 4 914CBR VxxxDT 175U...

Page 83: ...U0986 240 200 No 1 5 16 1 175U0987 210 200 No 1 5 16 1 175U0988 160 200 No 1 5 16 1 175U0989 150 200 No 1 5 16 1 175U0990 130 200 No 1 5 16 1 175U0991 100 200 No 1 5 16 1 175U0992 72 200 No 1 5 16 1 1...

Page 84: ...2 0 55 65 Y BWD500072 BWD500xxx 175U0993 0 55 65 Y BWD500050 BWD500xxx 175U0994 0 55 65 Y BWD500035 BWD500xxx 175U0995 0 55 65 Y BWD500027 BWD500xxx 175U0996 0 55 65 Y BWD500040 BWD500xxx 175U1000 0 2...

Page 85: ...HT 2 1 0 71 18 L 5 59 L 142 L1 L 3 74 95 3 96 100 9 37 238 10 24 260 130BD236 10 1 Hot surface warning x3 2 Name plate Illustration 9 1 IP21 Side View and Top View Specifications Design Guide MG90O202...

Page 86: ...60 22 05 12 8 175U3152 MCE101A48R0P1K40E21TAW 48 400 15 75 300 11 81 8 2 175U3160 MCE101A35R0P1K70E21TAW 35 460 18 11 360 14 17 9 2 175U3168 MCE101A27R0P2K20E21TAW 27 560 22 05 460 18 11 11 175U3172 M...

Page 87: ...5 1 8 Nm 13 28 15 94 lb in 2 Temperature switch connection Marked T1 T2 Type Phoenix G5 2 with screw connection IEC 0 2 4 mm2 500 V UL AWG 24 12 300 V Wire Stripping 8 mm 0 31 in Torque 0 7 Nm 6 2 lb...

Page 88: ...ew Mechanical mounting see Illustration 9 6 Vertical with connection box down IP21 or Horizontal IP20 130BD239 10 Illustration 9 6 Mechanical Mounting Specifications Design Guide 86 Danfoss A S Rev 05...

Page 89: ...130BD523 10 1 Hot surface warning x3 2 Name plate Illustration 9 7 IP54 Side View and Top View Resistor cable AWG see Table 9 7 UL 1000 V Temperature switch 180 C NC AWG 20 orange Table 9 6 Cable Deta...

Page 90: ...2 10 175U3340 MCE101A22R0P1K70E54CAW 22 460 18 11 360 14 17 9 2 10 175U3341 MCE101A14R0P2K80E54CAW 14 660 25 98 560 22 05 12 8 10 175U3347 MCE101A38R0P1K40E54CAW 38 400 15 75 300 11 81 8 2 10 175U3348...

Page 91: ...P54 3D View Mechanical mounting see Illustration 9 11 Vertical with cables down or Horizontal 130BD885 10 Illustration 9 11 Mechanical Mounting Specifications Design Guide MG90O202 Danfoss A S Rev 05...

Page 92: ...40E65TAW 28 400 15 75 300 11 81 8 2 175U3044 MCE101A27R0P2K20E65TAW 27 560 22 05 460 18 11 11 175U3048 MCE101A22R0P1K70E65TAW 22 460 18 11 360 14 17 9 2 175U3050 MCE101A19R0P2K20E65TAW 19 560 22 05 46...

Page 93: ...6 175U3423 MCE101A110RP1K70E65TAW 110 460 18 11 360 14 17 9 2 175U3427 MCE101A56R0P3K20E65TAW 56 760 29 92 660 25 98 14 6 175U3437 MCE101A100RP2K20E65TAW 100 560 22 05 460 18 11 11 175U3439 MCE101A72...

Page 94: ...with internal connection for braid Clamping Range 9 0 16 5 mm 0 35 0 65 in 5 Resistor connection Marked RB1 RB2 Type PHOENIX G10 2 IEC 0 5 10 mm2 800 V UL AWG 20 6 600 V Wire Stripping 12 mm 0 47 in...

Page 95: ...P680RE21TAW 56 400 15 75 300 11 81 3 5 175U3029 MCE101A52R0P1K29E21TAW 52 760 29 92 660 25 98 6 1 175U3034 MCE101A38R0P1K13E21TAW 38 660 25 98 560 22 05 5 4 175U3041 MCE101A27R0P280RE21TAW 27 160 6 30...

Page 96: ...05 5 4 175U3430 MCE101A570RP450RE21TAW 570 260 10 24 160 6 30 2 4 175U3432 MCE101A470RP570RE21TAW 415 330 12 99 230 9 06 3 175U3434 MCE101A270RP960RE21TAW 270 560 22 05 460 18 11 4 6 175U3436 MCE101A2...

Page 97: ...2 lb in 3 PE M5 Torque 2 2 7 Nm 17 71 23 91 lb in 4 For temperature Switch Cable Clamping Range 3 5 7 0 mm 0 14 0 28 lb in 5 For resistor cable Cable gland with internal connection for braid Clamping...

Page 98: ...4 160 6 30 2 4 175U3311 MCE101A270RP570RE54CAW 270 330 12 99 230 9 06 3 175U3312 MCE101A200RP960RE54CAW 200 560 22 05 460 18 11 4 6 175U3313 MCE101A145RP1K13E54CAW 145 660 25 98 560 22 05 5 4 175U3317...

Page 99: ...E54CAW 52 660 25 98 560 22 05 5 4 175U3351 MCE101A72R0P1K13E54CAW 72 660 25 98 560 22 05 5 4 175U3360 MCE101A105RP790RE54CAW 105 460 18 11 360 14 17 3 9 Table 9 11 Mechanical Dimensions 130BD220 10 Il...

Page 100: ...960RE65TAW 72 560 22 05 460 18 11 4 6 175U3028 MCE101A56R0P680RE65TAW 56 400 15 75 300 11 81 3 5 175U3030 MCE101A52R0P1K29E65TAW 52 760 29 92 660 25 98 6 1 175U3035 MCE101A38R0P1K13E65TAW 38 660 25 98...

Page 101: ...4 6 175U3421 MCE101A145RP1K13E65TAW 145 660 25 98 560 22 05 5 4 175U3429 MCE101A570RP450RE65TAW 570 260 10 24 160 6 3 2 4 175U3431 MCE101A415RP570RE65TAW 415 330 12 99 230 6 09 3 175U3433 MCE101A270RP...

Page 102: ...d with internal connection for braid Clamping Range 9 0 16 5 mm 0 35 0 65 in 5 Resistor connection Marked RB1 RB2 Type PHOENIX G10 2 IEC 0 5 10 mm2 800 V UL AWG 20 6 600 V Wire Stripping 12 mm 0 47 in...

Page 103: ...3003 MCE101A570RP100RE54CAW 570 145 5 71 98 3 86 0 27 175U3004 MCE101A410RP100RE54CAW 410 145 5 71 98 3 86 0 27 175U3005 MCE101A415RP200RE54CAW 415 251 9 8 204 8 03 0 54 175U3006 MCE101A300RP100RE54CA...

Page 104: ...4 x2 6 06 x2 1 58 175U3342 MCE101A200RP300RE54CAW 200 355 13 98 154 x2 6 06 x2 1 58 175U3361 MCE101A270RP300RE54CAW 270 355 13 98 154 x2 6 06 x2 1 58 Table 9 14 Mechanical Dimensions 2 52 64 2 99 76 0...

Page 105: ...nnection 2x bolt M8 12 Auxiliary connection for temperature switch porcelain clamp 2 5 mm2 13 4x fixing hole 9 mm Table 9 15 Legend to Illustration 9 39 to Illustration 9 43 Danfoss P N Type code Resi...

Page 106: ...1 7 11 12 60 2 4 70 2 8 130BD249 10 Illustration 9 42 Connections 7 8 9 10 130BD250 10 Illustration 9 43 IP20 Top View Specifications Design Guide 104 Danfoss A S Rev 05 2014 All rights reserved MG90...

Page 107: ...R70P9K00E20BAW 4 7 M40 21 175u3200 MCE101C27R0P10K0E20BAW 27 0 M25 22 175u3203 MCE101C19R0P10K0E20BAW 19 0 M25 20 175u3231 MCE101C5R50P7K00E20BAW 5 5 M32 19 175u3232 MCE101C11R0P7K00E20BAW 11 M25 19 1...

Page 108: ...tration 9 46 IP20 Side View Left 11 12 44 1 7 11 12 60 2 4 70 2 8 130BD249 10 Illustration 9 47 Connections 8 7 9 10 130BD255 10 Illustration 9 48 IP20 Top View Specifications Design Guide 106 Danfoss...

Page 109: ...tion 9 49 to Illustration 9 53 Danfoss P N Type code Resistance Cable gland type for load terminals Weight kg 175u3072 MCE101C7R40P11K0E20BAW 7 4 M40 24 175u3075 MCE101C6R10P13K0E20BAW 6 1 M50 25 175u...

Page 110: ...1 7 11 12 60 2 4 70 2 8 130BD249 10 Illustration 9 52 Connections 8 7 10 9 130BD260 10 Illustration 9 53 IP20 Top View Specifications Design Guide 108 Danfoss A S Rev 05 2014 All rights reserved MG90...

Page 111: ...amp 2 5 mm 2 13 4x fixing hole 9 mm 14 Second cable gland Not in use Table 9 21 Legend to Illustration 9 54 to Illustration 9 58 Danfoss P N Type code Resistance Cable gland type for load terminals We...

Page 112: ...Front View 13 380 15 0 480 18 9 600 23 6 7 130BD263 10 Illustration 9 56 IP20 Side View Left 11 12 44 1 7 11 12 60 2 4 70 2 8 130BD249 10 Illustration 9 57 Connections 8 7 9 10 130BD255 10 Illustratio...

Page 113: ...use Table 9 23 Legend to Illustration 9 59 to Illustration 9 63 Danfoss P N Typecode Resistance Cable gland type for load terminals Weight kg 175u3085 MCE101C3R30P26K0E20BAW 3 3 2xM32 45 175u3089 MCE1...

Page 114: ...Front View 13 380 15 0 480 18 9 600 23 6 7 130BD263 10 Illustration 9 61 IP20 Side View Left 11 12 44 1 7 11 12 60 2 4 70 2 8 130BD249 10 Illustration 9 62 Connections 8 7 10 9 130BD260 10 Illustratio...

Page 115: ...x fixing hole 9 mm 14 Second cable gland Not in use Table 9 25 Legend to Illustration 9 64 to Illustration 9 68 Danfoss P N Type code Resistance Cable gland type for load terminals Weight kg 175u3090...

Page 116: ...7 380 15 0 480 18 9 13 1020 40 2 Illustration 9 66 IP20 Side View Left Thermocontact 260 C NC 1 2 97 5 3 8 73 5 2 9 11 12 35 1 4 224 5 8 8 100 3 9 11 12 130BD274 10 Illustration 9 67 Connections 8 7 1...

Page 117: ...Table 9 27 Legend to Illustration 9 69 to Illustration 9 73 Danfoss P N Type code Resistance Cable gland type for load terminals Weight kg 175u3094 MCE101C1R60P52K0E20BAW 1 6 2xM50 90 175u3095 MCE101...

Page 118: ...8 73 5 2 9 11 12 35 1 4 224 5 8 8 100 3 9 11 12 130BD274 10 Illustration 9 72 Connections 7 10 9 8 130BD280 10 Illustration 9 73 IP20 Top View Specifications Design Guide 116 Danfoss A S Rev 05 2014...

Page 119: ...e switch 260 C NC 11 Load connection 2x bolt M8 12 Auxiliary connection for temperature switch porcelain clamp 2 5 mm2 13 6x fixing hole 9 mm Table 9 29 Legend to Illustration 9 74 to Illustration 9 7...

Page 120: ...7 770 30 3 870 34 3 13 1020 40 2 Illustration 9 76 IP20 Side View Left Thermocontact 260 C NC 1 2 97 5 3 8 73 5 2 9 11 12 35 1 4 224 5 8 8 100 3 9 11 12 130BD274 10 Illustration 9 77 Connections 7 10...

Page 121: ...92 730 28 74 32 5 175U3065 MCE101A9R50P4K20E21TAW 9 5 660 25 98 630 24 80 29 175U3070 MCE101A7R00P5K50E21TAW 7 760 29 92 730 28 74 32 5 175U3134 MCE101A105RP4K20E21TAW 105 660 25 98 630 24 80 29 175U3...

Page 122: ...IEC Cu 2 5 50 mm2 AI 6 50 mm2 750 V UL AWG 6 1 0 600 V Wire stripping 23 mm 0 9 in Torque 10 Nm 88 51 lb in 2 Temperature switch connection Marked T1 T2 Type PHOENIX G5 2 with screw connection IEC 0...

Page 123: ...w Mechanical mounting see Illustration 9 84 Vertical with connection box down IP21 or Horizontal IP20 130BD295 10 Illustration 9 84 Mechanical Mounting Specifications Design Guide MG90O202 Danfoss A S...

Page 124: ...64 MCE101A11R0p5K50E65TAW 11 760 29 92 730 28 74 33 5 175U3066 MCE101A9R50P4K20E65TAW 9 5 660 25 95 630 24 8 30 175U3071 MCE101A7R00P5K50E65TAW 7 760 29 92 730 28 74 33 5 175U3135 MCE101A105RP4K20E65T...

Page 125: ...8 11 5 1 Temperature switch connection Marked T1 T2 IEC 0 2 4 mm2 500 V UL AWG 24 12 300 V Wire stripping 8 mm 0 31 in Torque 0 7 Nm 6 2 lb in 2 For temperature switch cable Clamping range 3 5 7 0 mm...

Page 126: ...D View Mechanical mounting see Illustration 9 90 Vertical with connection box down or Horizontal 130BD289 10 Illustration 9 90 Mechanical Mounting Specifications Design Guide 124 Danfoss A S Rev 05 20...

Page 127: ...5 660 25 98 630 24 8 39 175U3154 MCE101A42R0P8K20E21TAW 42 760 29 92 730 28 74 44 5 175U3162 MCE101A31R0P8K20E21TAW 31 760 29 92 730 28 74 44 5 175U3166 MCE101A28R0P6K30E21TAW 28 660 25 98 630 24 8 3...

Page 128: ...m 90 lb in 2 Temperature switch connection Marked T1 T2 PHOENIX G5 2 IEC 0 2 4 mm2 500 V UL AWG 28 10 300 V Wire stripping 8 mm 0 31 in Torque 0 7 Nm 6 2 lb in 3 For temperature switch cable Clamping...

Page 129: ...w Mechanical mounting see Illustration 9 96 Vertical with connection box down IP21 or Horizontal IP20 130BD307 10 Illustration 9 96 Mechanical Mounting Specifications Design Guide MG90O202 Danfoss A S...

Page 130: ...W 5 5 660 25 98 630 24 8 39 175U3155 MCE101A42R0P8K20E65TAW 42 760 29 92 730 28 74 44 5 175U3163 MCE101A31R0P8K20E65TAW 31 760 29 92 730 28 74 44 5 175U3167 MCE101A28R0P6K30E65TAW 28 660 25 98 630 24...

Page 131: ...6 2 lb in 2 For temperature switch cable Clamping range 3 5 7 0 mm 0 14 0 28 in Size Wrench SW 16 mm 0 63 in 3 For resistor cable Cable gland with internal connection for braid Clamping Range 19 28 m...

Page 132: ...D View Mechanical mounting see Illustration 9 102 Vertical with connection box down or Horizontal 130BD301 10 Illustration 9 102 Mechanical Mounting Specifications Design Guide 130 Danfoss A S Rev 05...

Page 133: ...10 40 60 0 2 10 6 22 2 29 1 2 110 98 0 2 130BD479 10 1 PTFE wire AWG 16 white 2 PTFE wire AWG 16 brown Table 9 35 Illustration 9 103 BWD250xxx Specifications Design Guide MG90O202 Danfoss A S Rev 05 2...

Page 134: ...G 16 brown Table 9 36 Illustration 9 104 BWD250xxx 9 7 21 Figure 21 BWD500xxx 80 510 40 216 204 0 2 60 0 2 10 6 22 2 29 1 2 130BD477 10 1 PTFE wire AWG 16 white 2 PTFE wire AWG 16 brown Table 9 37 Ill...

Page 135: ...16 brown Table 9 38 Illustration 9 106 BWD500xxx 9 7 22 Figure 22 BWD600xxx 4 7 0 1 60 0 2 80 0 5 6 204 0 2 216 10 510 40 1 2 130BD475 10 1 PTFE wire AWG 14 white 2 PTFE wire AWG 14 brown Table 9 39 I...

Page 136: ...67 0 3 53 5 0 3 6 5 13 25 29 11 8 21 4 5 130BD474 10 1 PTFE wire AWG 14 white 2 PTFE wire AWG 14 brown Table 9 40 Illustration 9 108 BWD600xxx Specifications Design Guide 134 Danfoss A S Rev 05 2014...

Page 137: ...60 0 2 6 98 0 2 6 2 4 5 800 5 0 8 3 110 0 3 42 5 7 5 35 1 130BD587 11 1 Brake resistor 2 Enclosure 3 Screened cable 4 Screw 5 Fan shaped washer Illustration 9 109 BWG250xxx Specifications Design Guide...

Page 138: ...60 0 2 6 204 0 2 6 2 4 5 800 5 0 8 3 216 0 3 42 5 7 5 35 1 130BD588 11 1 Brake resistor 2 Enclosure 3 Screened cable 4 Screw 5 Fan shaped washer Illustration 9 110 BWG500xxx Specifications Design Guid...

Page 139: ...pack 1x300 W flat pack Illustration 9 113 Table 9 41 L Profile Mounting Brackets 1 Order 2x175U011 for 300 W flat pack brake resistors Part number L profile bracket Screw Locking washer Cap nut quant...

Page 140: ...egend to Illustration 9 111 Dimension Size 175U0009 175U0011 mm mm X 31 31 Y 216 110 Z 28 5 28 5 Table 9 44 Dimensions L Profile Mounting Bracket 130BD593 10 10 20 15 5 10 7 5 6 204 0 2 10 176 216 R 1...

Page 141: ...W flat pack 2x200 W flat pack A2 Illustration 9 116 175U0086 2x100 W flat pack 2x200 W flat pack A3 Illustration 9 117 175U0088 1x100 W flat pack 1x200 W flat pack A3 Illustration 9 118 Table 9 45 Fo...

Page 142: ...086 315 65 130 207 273 130 Footprint bracket 175U0087 315 65 90 207 273 90 Footprint bracket 175U0088 315 38 130 207 273 130 Table 9 48 Dimensions Footprint Mounting Bracket 130BD589 10 15 60 38 M5 8...

Page 143: ...U0087 35 60 38 M5 8 25 M4 2 12 25 273 315 257 106 98 59 38 110 130 130 A A 1 2 3 4 130BD592 10 Illustration 9 118 Footprint Bracket 175U0088 1 Frame 2 Distance bolt 3 Screw 4 Fan shaped washer Table 9...

Page 144: ...5 30 Directive low voltage 73 23 EEC 4 Duty cycle 17 E Electrical data 67 81 Electrical installation 12 Electrical resistance 30 Electrical specification 66 EMC precaution 12 Enclosure protection cla...

Page 145: ...Resistor time cycle 5 S Safety precaution 4 Selection flow chart 32 Selection guide 32 Steel grid brake resistor 5 Surface temperature 4 T Temperature switch 13 Thermo relay 14 Twisted cable 13 V Vert...

Page 146: ...es to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property o...

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