Frecon FR500D-4T-011B Manual Download

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FR500D Series Special Purpose Inverter for Elevator

- 1 -

Preface

FR500D series inverter designed special for elevator application. Combined with the control

requirements of elevator application, FR500D is developed for construction elevator, simple
passenger elevator, and elevator machinery.

Please refer to the commissioning guide for the commissioning in the manual

IMPORTANT NOTES

◆

To illustrate the details of the products

，

pictures in this manual based on products with outer

casing or safety cover being removed. When using this product, please be sure to well install
outer casing or covering by the rules, and operating in accordance with the manual contents.

◆

The illustrations in this manual are for illustration only and may vary with different products

you have ordered.

◆

The company is committed to continuous improvement of products, product features will

continue to upgrade, the information provided is subject to change without notice.

◆

If there is any questions when using, please contact our regional agents or our customer

service center:(+86-0755-33067999)

◆

For other products, please visit our website.

http://www.frecon.com.cn

Summary of Contents for FR500D-4T-011B

Page 1: ...s with outer casing or safety cover being removed When using this product please be sure to well install outer casing or covering by the rules and operating in accordance with the manual contents The illustrations in this manual are for illustration only and may vary with different products you have ordered The company is committed to continuous improvement of products product features will contin...

Page 2: ...tion dimensions and weight 8 Chapter 2 Commissioning guide 10 2 1 Single multi step speed terminal elevator controller 10 2 2 Two multi step speed terminal elevator controller 11 2 3 Emergency Operation Mode 12 2 4 Closed Loop Vector Control 13 2 5 Multi step speed setting method 14 Chapter 3 Function Parameters 16 3 1 The Basic Function Parameters 16 3 2 H00 group function code detailed explanati...

Page 3: ...of numbers symbols and letters to express its respective series suitable power type power level and other information FR500D 4T 7 5 B Master series code of product FR500D Special Purpose Inverter for Elevator Input voltage 4 380V 15 30 Brake unit None No Braking Unit B Built in brake unit Adaptable Motor kW And Type of Motor 7 5 7 5kW Fig 1 2 Product Model Naming Rules ...

Page 4: ... R2 FR500D 4T 011B 17 26 25 11 15 R3 FR500D 4T 015B 21 35 32 15 20 FR500D 4T 018B 24 38 5 37 18 5 25 FR500D 4T 022B 30 46 5 45 22 30 R4 FR500D 4T 030B 40 62 60 30 40 FR500D 4T 037 B 57 76 75 37 50 R5 FR500D 4T 045 B 69 92 91 45 60 R6 FR500D 4T 055 B 85 113 112 55 70 FR500D 4T 075 B 114 157 150 75 100 FR500D 4T 090 134 186 176 90 125 R7 FR500D 4T 110 160 220 210 110 150 1 3 Product Terminal Configu...

Page 5: ...ig 1 7 90 110kW Main Circuit Terminal Diagram Table 1 2 Functions of Inverter Main Circuit Terminals Terminal Label Description R S T AC Power Input Terminal connected to three phase 380V AC power U V W Inverter AC output terminal connected to three phase AC motor Respectively to be positive and negative terminal of internal DC bus PB Braking resistor connection terminals one end connected to the ...

Page 6: ...fault in connection with 24V when using an external signal to drive DI1 DI7 PLC need to be connected to external power and disconnected with 24V power terminal Analog Input AI1 GND Analog Input Terminal 1 Input Range DC 0 10V 0 20mA selected by AI1 AI2 toggle switches on control board Input Impedance 250kΩ for voltage input 250Ω for current input AI2 GND Analog Input Terminal 2 AI3 GND Analog Inpu...

Page 7: ...ency 100kHz Relay Output R1A R1C normal open terminal Contact driving ability AC250V 3A COSØ 0 4 DC 30V 1A R1B R1C normal close terminal R2A R2C normal open terminal R2B R2C normal close terminal 485 Commun ication 485 485 485 Communication Terminals Speed 4800 9600 19200 38400 57600 115200bps RS485 toggle switch on control board setting the terminal matching resister GND 485 Communication Shield ...

Page 8: ...or 8 1 4 Dimensions installation dimensions and weight 4 0 18kW Dimensions and wall mounting dimensions W1 H1 H W D 4Xd Fig 1 9 4Kw 18kW Wall Installation Diagram 22 110kW Dimensions and installation dimensions Fig 1 10 22 110kW Wall mounting diagram ...

Page 9: ...lation dimensions mm Weight Kg W W1 H H1 D Mounting Hole Diameter 3 Phase 380V 50 60Hz Range 15 30 R1 116 6 106 6 186 6 176 6 175 4 5 2 5 R2 146 131 249 236 177 5 5 3 9 R3 198 183 300 287 185 5 5 6 2 R4 245 200 410 391 200 7 11 8 R5 275 200 470 451 215 7 15 R6 310 200 620 601 262 9 5 26 R7 310 200 650 620 350 11 5 45 ...

Page 10: ...signal receive Then commissioning procedure as below 1 To set high speed and leveling speed which are switched through one high speed terminal setting parameter as below F12 00 Leveling speed F12 01 High speed 2 To set maintenance speed Maintenance speed and leveling speed will be common in some elevator controllers if no maintenance signal output no need wiring for maintenance If maintenance sign...

Page 11: ...ive Then commissioning procedure as below 1 To set high speed and leveling speed which are switched through these two terminals If the terminal signals of the controller are high speed signal and leveling speed signal related setting parameter is as below F12 00 0 F12 01 High speed F12 02 Leveling speed If the terminal signals of the controller are high speed signal and 0 speed signal related sett...

Page 12: ...D S 3 Phase 380VAC DI2 Down DI3 High Speed DI4 DI5 Inspection R2A R2B R2C KM2 KM2 DI6 Base Block PB Resistance 24V Y1 DI7 COM COM Fault Elevator Controller KM1 Leveling Speed Emergency UPS 1 Phase 220VAC KM3 Fig 2 3 Emergency mode wiring When grid power supply cut off elevator controller switched to be USP power supply and transmit emergency signal to inverter then inverter will switch to emergenc...

Page 13: ...op Vector Control FR500D series supports closed vector control providing kinds of PG card to different encoder please refer to Chapter 5 for PG card details And please refer to the wiring as below R T U V W M R1A R1B R1C DI1 Up Brake FR500D S 3 Phase 380VAC DI2 Down DI3 High Speed DI4 DI5 Inspection R2A R2B R2C KM2 KM2 DI6 Base Block PB Resistance 24V Y1 DI7 COM Fault Elevator Controller KM1 Level...

Page 14: ...frequency is consistent with feedback speed of encoder Shown in U00 33 If output frequency is positive the speed of U00 33 should be also positive If output frequency is negative the speed of U00 33 should be also negative If the directions are not consistent need to set F08 25 1 or exchange A B pulse of encoder then to check output frequency is consistent with feedback speed of encoder 6 Operatio...

Page 15: ...F12 37 FR500D totally supports four group of acceleration time and deceleration time time selection parameter range 0 3 please refer to below parameter setting 0th group 1st group 2nd group 3th group Acceleration time F03 00 F03 02 F03 04 F03 06 Deceleration time F03 01 F03 03 F03 05 F03 07 ...

Page 16: ...rameters 5 Restore factory default include motor parameter 6 Power consumption zero clearing U00 35 F00 05 Copy of Parameters 0 No operation 0 1 Upload parameter 2 Download parameter excluding motor parameters 3 Download parameter including motor parameters F00 08 Motor control mode 0 Voltage Frequency V F control 1 1 Sensor less vector control 1 2 Sensor less vector control 2 3 Close loop vector ...

Page 17: ...rse F02 03 Dead time between forward and reverse 0 0 6000 0s 0 0s F02 14 Stop DC braking current 0 0 150 0 100 0 F02 17 Dynamic brake 0 Disabled 1 1 Enabled 2 Enabled at running 3 Enabled at deceleration F02 18 Dynamic Brake Voltage 480 800V 700V F02 19 Brake use ratio 5 0 100 0 100 0 F02 20 Output selection at 0Hz 0 No voltage output 1 1 voltage output Group F03 Accel Decel Parameters F03 00 Acce...

Page 18: ...ti step frequency terminal 3 16 Multi step frequency terminal 4 17 Accel Decel time determinant 1 18 Accel Decel time determinant 1 19 Accel Decel disabled ramp stop not inclusive 20 Switch to auxiliary speed setting 21 PLC status reset 22 Simple PLC paused 23 Simple PLC paused 24 PID adjustment direction 25 PID integration paused 26 PID parameter switch 27 Swing frequency pause output the current...

Page 19: ...3 Frequency level detection FDT1 output 4 Frequency level detection FDT2 output 5 Drive in 0Hz running 1 no output at stop 6 Drive in 0Hz running 2 output at stop 7 Upper limit frequency attained 8 Lower limit frequency attained 9 Frequency attained 10 Inverter is ready to work 11 Drive motor overloaded alarm 12 Inverter overheat warning 13 Current running time attained 14 Accumulative power on ti...

Page 20: ...defined F08 08 Stator resistance R1 of async motor 1 0 001 65 535Ω Model defined F08 09 Rotor resistance R2 of async motor 1 0 001 65 535Ω Model defined F08 10 Leakage inductance L1 of async motor 1 0 01 655 35mH Model defined F08 11 Mutual inductance L2 of asynchronous motor 1 0 1 6553 5mH Model defined F08 12 No load current of async motor 1 0 1 1500 0A Model defined F08 13 Field weakening coeff...

Page 21: ...0 Linear V f 1 1 Multi stage V f 2 1 2nd power V F 3 1 4th power V F 4 1 6th power V F 5 1 8th power V F 6 2 0nd power V F 7 V F complete separation 8 V F half separation F09 01 Torque boost 0 0 fixed torque boost 0 1 30 0 0 0 F09 02 Cut off frequency of torque boost 0 00 Fmax 50 00Hz F09 03 Multi point V F frequency 1 F1 0 00 F09 05 0 00Hz F09 04 Multi point V F voltage 1 V1 0 0 100 0 0 0 F09 05 ...

Page 22: ...Vector control slip gain 50 0 200 0 100 0 F10 10 Digital setting of torque upper limit in speed control mode 80 0 200 0 165 0 F10 11 Excitation adjustment proportional gain Kp1 0 00 10 00 0 50 F10 12 Excitation adjustment integral gain Ti1 0 0 3000 0ms 10 0ms F10 13 Torque adjustment proportional gain Kp2 0 00 10 00 0 50 F10 14 Torque adjustment integral gain Ti2 0 0 3000 0ms 10 0ms Group F11 Prot...

Page 23: ...t Err15 Hundred s digit Communication overtime error Err18 Thousand s digit PID feedback loss Err19 Ten thousand s digit Continuous running time reached Err20 F11 12 Protection action 3 Unit s place Module temperature detection disconnection Err24 0 Fault reported and coast to stop 1 Fault reported to the stop mode 2 Fault reported but continue to run 3 Fault protection disabled 30 Ten s digit Loa...

Page 24: ...report and coast to stop 1 Warming and deceleration to stop 2 Warming and continue to run via fault frequency 00 Tens Speed deviation too big action selection Err38 0 Fault report and coast to stop 1 Warming and deceleration to stop 2 Warming and continue to run via fault frequency F11 41 Overspeed detection value 0 0 150 0 120 0 F11 42 Overspeed detection time 0 0 60 0s 1 0s F11 43 Speed deviatio...

Page 25: ...r than STOP RST 4 Keys locked other than F16 03 LED displayed parameters setting 1 on running status 0 99 correspond U00 00 U00 99 0 F16 04 LED displayed parameters setting 2 on running status 0 99 correspond U00 00 U00 99 6 F16 05 LED displayed parameters setting 3 on running status 0 99 correspond U00 00 U00 99 3 F16 06 LED displayed parameters setting 4 on running status 0 99 correspond U00 00 ...

Page 26: ...nput 0 0 100 0 0 0 U00 16 AI2 input 0 0 100 0 0 0 U00 17 AI3 input 100 0 100 0 0 0 U00 18 Keypad potentiometer input 0 0 100 0 0 0 U00 19 HI input 0 00 100 00kHz 0 00kHz U00 20 AO1 output 0 0 100 0 0 0 U00 21 AO2 output 0 0 100 0 0 0 U00 22 HO output 0 00 100 00kHz 0 00kHz U00 23 Temperature of inverter 40 0 120 0 0 0 U00 24 Accumulative power on time 0 65535min 0min U00 25 Accumulative running ti...

Page 27: ... auto tuning fault Err18 Communication overtime error Err19 PID feedback loss Err20 Continuous running time reached Err21 Parameter upload fault Err22 Parameter download fault Err23 Braking unit fault Err24 Module temperature detection disconnection Err25 Lose load failure alarm of Inverter Err26 With wave current limit fault Err27 Inverter soft start relay is off Err28 Software version compatibil...

Page 28: ...t occurred 0 65535h 0h U01 10 Before previous fault code The same with U01 00 Err00 U01 11 Running frequency when before previous fault occurred 0 00 Fup 0 00Hz U01 12 Output current when before previous fault occurred 0 0 3000 0A 0 0A U01 13 Bus voltage when before previous fault occurred 0 1200V 0V U01 14 Cumulative running time when before previous fault occurred 0 65535h 0h U01 15 Previous 3 c...

Page 29: ...e Open Type 0 Open according to frequency 0 1 Open according to frequency current H00 12 Emergency Operation Frequency 0 00 50 00Hz 5 00Hz H00 13 Maintenance Operation Frequency 0 00 50 00Hz 8 00Hz H00 14 Emergency Signal Processing 0 Lift Stop 1 1 Lift Powered on By UPS And Run H00 15 Running Contactor Release Delay 0 00 10 00s 0 20s H00 16 Running Contactor Open Delay 0 00 10 00s 0 10s H00 17 St...

Page 30: ...curve Time 5 0 00 60 00s 1 00s H00 40 S curve Time 6 0 00 60 00s 1 00s H00 41 Coefficient of S curve time when short floor function is enabled 0 00 1 00 0 7 H00 42 Percentage of torque when leveling 0 0 120 0 0 0 H00 43 Torque boost Kp when leveling 0 000 1 000 0 100 H00 44 Torque boost Ki when leveling 0 000 1 000 0 300 H00 45 Duration for torque boost 0 0 10 0s 1 0s 3 2 H00 group function code d...

Page 31: ...DC injection Figure 3 1 Elevator Operation Logic H00 05 Brake Open Frequency Rising H00 06 Brake Release Frequency Rising and H00 07 Brake Open Frequency Falling H00 08 Brake Release Frequency Falling are same meanings rising group use for frequency adjusting on FWD falling group use for frequency adjusting on REV H00 11 Brake Open Type 0 Open according to frequency 0 1 Open according to frequency...

Page 32: ...cy to run till remaining time finished H00 19 Short Floor Speed 0 0 100 0 60 0 When H00 18 1 inverter run via speed of H00 19 when running in short floor H00 20 Leveling Jerk 0 0 100 0 0 0 H00 21 Leveling Jerk Frequency 0 00 1 00 0 20 The parameters are used for improving the jerk when elevator stop H00 22 Motor Mode Slip 0 00 3 00Hz 0 00Hz The parameter used for improving the leveling when elevat...

Page 33: ... light load direction automatically then inverter will run with light load direction and output Light load direction search completed and Light load direction search direction signal via terminal Y1 Y2 R1 R2 When detected light load direction is same with given running command direction inverter will stop and continue to run via detected light load direction running timing diagram as below Emergen...

Page 34: ...d direction 1 Valid When detecting light load direction when UPS power voltages in both direction are lower than setting of H00 28 inverter will trip with Err43 H00 30 Emergency mode frequency given by terminal 0 Invalid 1 1 Valid 0 Invalid In emergency mode frequency is given by H00 12 1 Valid In emergency mode when terminal given is invalid given frequency is 0Hz when terminal given valid freque...

Page 35: ...3 15 S curve Time 2 0 00 600 00s 1 00s F03 16 S curve Time 3 0 00 600 00s 1 00s F03 17 S curve Time 4 0 00 600 00s 1 00s H00 39 S curve Time 5 0 00 60 00s 1 00s H00 40 S curve Time 6 0 00 60 00s 0 50s S curve time setting H00 05 High Speed DC injection Leveling Speed F03 11 F03 15 F03 16 F03 17 H00 39 H00 40 Hz H00 41 Coefficient of S curve time when short floor function is enabled 0 00 1 00 0 7 W...

Page 36: ...e to normal range 5 Select rotational speed tracking restart or start the motor after it stops 6 Remove the added load 7 Select an AC drive of higher power class Err02 Decel overcurrent 1 The output circuit is grounded or short circuited 2 The deceleration time is too short 3 The voltage is too low 4 A sudden load is added during deceleration 5 The braking unit and braking resistor are not install...

Page 37: ...recon Err08 Short circuit 1 The output circuit is grounded or short circuited 2 The connecting cable of the motor is too long 3 The module overheats 4 The internal connections become loose 5 The main control board is faulty 6 The drive board is faulty 7 The inverter module is faulty 1 Eliminate external faults 2 Install a reactor or an output filter 3 Check the air filter and the cooling fan 4 Con...

Page 38: ...rol board Err16 Motor auto tuning cancelled Since the identification process press STOP RST key Press STOP RST key to reset Err17 Motor auto tuning fault 1 the motor and the inverter output terminals are not connected 2 The motor does not disengage the load 3 The electrical fault 1 check the connection between the inverter and motor 2 The motor is disengaged load 3 Check the motor Err18 Communicat...

Page 39: ...ff 1 The grid voltage is too low 2 Rectifier module failure 1 Check the grid voltage 2 Demand for technical support Err28 Software version compatibility fault 1 The upper and lower transmission module parameters in the parameter version of the control panel version mismatch re upload module parameters to pass down Err29 Instantaneous overcurrent 1 Inverter output circuit being grounded or short ci...

Page 40: ...ccording to actual condition to set reasonable detection value Err38 Speed deviation too big FVC mode 1 Encoder parameter setting incorrect 2 No motor auto turning 3 Speed deviation detection too big parameter F11 43 and F11 44 setting unreasonable 1 Setting correct speed deviation value 2 Make load stable 3 Correct setting Err40 Setting running time ends 1 Running time is bigger than F00 25 Conta...

Page 41: ...ult Attr F00 08 Motor control method Unit s place Motor1 control method 11 0 V F control 1 Sensor less vector control mode1 2 Sensor less vector control mode2 3 Close loop control with PG card Ten s place Motor2 control method 0 V F control 1 Sensor less vector control mode1 2 Sensor less vector control mode2 3 Close loop control with PG card F08 23 Encoder line count 0 65535 1024 F08 24 Encoder s...

Page 42: ...20 PIN interface of PG card to J3 interface of control board Fig C 1 PG card installation 5 1 ABZ encoder PG card External view Fig C 2 a EXC PG01 Fig C 2 b EXC PG02 Table C 1 Technical parameter Model Power Characteristics of the input signal Characteristics of the ouput signal Response frequency range Input impedance Output frequency range Output current EXC PG01 5V 0 300KHz 0 300KHz 200mA EXC P...

Page 43: ...quency 300kHz Z Z Encoder output signal Z zero signal 5V Supply 5V 200mA power COM Power earthing EXC PG 02 Open collector Push input incremental encoder interface 12V Supply 12V 100mA power COM Power earthing A Encoder output signal A maximum frequency 80kHz B Encoder output signal B maximum frequency 80kHz Z Encoder output signal Z zero signal PE Shielding line Schematic diagram of the applicati...

Page 44: ...ection schematic diagram of EXC PG01 and the push output encoder Usage method 1 Follow Figure C 1 to loading PG card 2 Follow Figure C 4 C 5 C 6 to connect PG card and encoder 3 Shielded cable earthing line PE is connected directly to the fixed screw of PG card 4 According to the actual situation to set the inverter parameters as follow Parameter setting Description F00 08 3 Close loop control wit...

Page 45: ... SIN PIN function Model Connecting object Pin name Description EXC PG03 Rotary transformer COS COS Cosine signal SIN SIN Sine signal REF REF Voltage reference signal Null Null Usage method 1 Follow Figure C 1 to loading PG card 2 Shielded cable earthing line PE is connected directly to the fixed screw of PG card 3 According to the actual situation to set the inverter parameters as follow Parameter...

Page 46: ... terminal 5V_GND GND 5V output and its ground A A A differential signal B B B differential signal Y1 B signal OC output 24V Y2 A signal OC output 24V CLK CLK ECN1313 differential clock input DATA DATA ECN1313 differential data input Usage method 1 Follow Figure C 1 to loading PG card 2 Shielded cable earthing line PE is connected directly to the fixed screw of PG card 3 According to the actual sit...

Page 47: ...5 PIN Num Pin Name Description 1 B Differential signal B 2 NC Null 3 R Differential signal R 4 R Differential signal R 5 A Differential signal A 6 A Differential signal A 7 GND Power ground 8 B Differential signal B 9 PG VCC 5V Power 10 C Differential signal C 11 C Differential signal C 12 D Differential signal D 13 D Differential signal D 14 15 NC Null ...

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