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Danfoss VLT AutomationDrive FC 302 Operating Instructions Manual Download Page 23

R/L1

S/L2

U/T1  96

V/T2  97

W/T398

T/L3

91

81

82

93

92

-DC

+DC

-R

+R

0,

(0,)

U

T

S

R

0,

(0,)

176F

A239.10

0,

(0,)

V

Illustration 3.16 Position of Power Connections with Disconnect Switch, Enclosure Types D1 and D2

Be aware that the power cables are heavy and hard to bend. Consider the optimum position of the frequency converter for
ensuring easy installation of the cables.

How to Install

VLT

®

 Automation Drive FC 300 Operating Instructions

MG33U402 - Rev. 2013-12-16

21

3

3

Summary of Contents for VLT AutomationDrive FC 302

Page 1: ...MAKING MODERN LIVING POSSIBLE Operating Instructions VLT AutomationDrive FC 302 90 1200 kW www danfoss com drives...

Page 2: ......

Page 3: ...nsions 11 3 1 6 Rated Power 18 3 2 Mechanical Installation 19 3 2 1 Tools Needed 19 3 2 2 General Considerations 19 3 2 3 Terminal Locations Enclosure Type D 20 3 2 4 Terminal Locations E Enclosures 2...

Page 4: ...Motor Cable 55 3 5 8 Brake Cable for Frequency Converters with Factory Installed Brake Chopper Op tion 56 3 5 9 Load Sharing 56 3 5 10 Shielding against Electrical Noise 56 3 5 11 Mains Connection 56...

Page 5: ...l and Numerical LCP 80 4 1 1 How to Programme on the Numerical Local Control Panel 81 4 1 2 Initial Commissioning 82 4 2 Quick Setup 83 4 3 Parameter Menu Structure 85 5 General Specifications 90 6 Wa...

Page 6: ...ns The VLT AutomationDrive Programming Guide provides information on how to programme and includes complete parameter descriptions The VLT AutomationDrive Profibus Operating Instructions provide the i...

Page 7: ...Mil MCT Motion Control Tool mH Millihenry Inductance min Minute ms Millisecond msb Most significant bit VLT Efficiency of the frequency converter defined as ratio between power output and power input...

Page 8: ...oltage of the frequency converter is dangerous whenever the frequency converter is connected to mains Incorrect installation or operation of the motor or frequency converter may cause damage to the eq...

Page 9: ...nect DC bus terminals 88 and 89 from load share applications 3 Wait for discharge of the DC link See period of time on the warning label 4 Remove motor cable 2 1 8 Avoid Unintended Start While the fre...

Page 10: ...occurred to the unit during transport In case damage has occurred contact immediately the shipping company to claim the damage 3 1 3 Transportation and Unpacking Before unpacking the frequency conver...

Page 11: ...to 900 HP 575 690 V 900 to 1150 HP 130BA835 11 Illustration 3 5 Recommended Lifting Method Enclosure Type F4 460 V 1000 to 1200 HP 575 690 V 1250 to 1350 HP 130BB753 10 Illustration 3 6 Recommended l...

Page 12: ...to allow airflow to the frequency converter to provide proper cooling The F enclosures should be positioned on top of the plinth in the final installation location The angle from the top of the freque...

Page 13: ...17 16 4 380 15 0 225 8 9 225 8 9 225 0 8 9 225 0 8 9 369 0 14 5 849 33 4 1209 47 6 160 0 6 3 160 0 6 3 160 0 6 3 160 0 6 3 304 12 0 304 12 0 25 1 0 25 1 0 1154 45 4 1362 53 6 420 16 5 157 6 2 72 2 8 1...

Page 14: ...1 66 2 6 408 16 1 66 2 6 298 11 7 375 14 8 1046 41 2 120 4 7 696 27 4 160 6 3 1001 25 1 0 39 4 304 12 0 151 5 9 157 6 2 147 5 8 417 16 4 177 7 0 354 13 9 25 1 0 22 0 9 49 1 9 25 1 0 11 4 20 0 0 8 10 0...

Page 15: ...8 27 1 1 23 0 9 185 7 3 185 7 3 58 2 3 484 19 1 2X 13 0 5 25 1 0 56 2 2 6 5 185 7 3 1 0 F F 130BA444 10 SIDE CABLE ENTRY KNOCK OFF PLATE CABLE BASE BOTTOM CABLE ENTRY IP21 AND IP54 UL AND NEMA TYPE 1...

Page 16: ...2X13 2 5 23 0 52 0 6 2 19 5 10 6 21 2 60 9 5 5 12 0 7 3 7 3 0 5 1 5 120 4 7 25 1 0 59 1 41 1 6 3 8 9 225 8 9 1 0 25 1 0 0 9 27 1 0 13 0 5 E2 D E D E IP00 CHASSIS Please note airflow directions How to...

Page 17: ...86 87 1499 2 59 02 1400 0 55 12 29 0 1 14 225 0 8 85 607 0 23 9 225 0 8 85 1 130BB029 10 2280 89 7 2205 86 8 1497 58 9 1997 78 6 29 1 1 607 23 9 1 Minimum clearance from ceiling How to Install VLT Au...

Page 18: ...59 0 29 1 1 1804 71 0 2206 86 9 606 23 8 130BB028 10 1 1 130BB030 10 2280 89 7 2205 86 8 1497 58 9 2401 94 5 29 1 1 225 0 8 85 604 23 8 1 Minimum clearance from ceiling How to Install VLT Automation...

Page 19: ...2 F1 F2 F3 F4 250 400 kW 380 500 V 355 560 kW 525 690 V 250 400 kW 380 500 V 355 560 kW 525 690 V 450 630 kW 380 500 V 630 800 kW 525 690 V 710 800 kW 380 500 V 900 1200 kW 525 690 V 450 630 kW 380 50...

Page 20: ...1 54 NEM A Type 1 Type 12 Chassis Type 1 Type 12 Type 1 Type 12 High overload rated power 160 overload torque 250 400 kW at 400 V 380 500 V 355 560 kW at 690 V 525 690 V 240 400 kW at 400 V 380 500 V...

Page 21: ...nt including necessary bending allowance As the IP00 enclosure is open to the bottom cables must be fixed to the back panel of the enclosure where the frequency converter is mounted i e by using cable...

Page 22: ...he following terminal positions when designing for cables access 0 0 0 0 O P Q 0 0 N M L J K E F G H I A B C D 176FA238 10 R 12 91 W T3 98 V T2 97 U T1 96 R 82 R 81 DC 89 DC 88 T L3 93 S L2 92 Illustr...

Page 23: ...f Power Connections with Disconnect Switch Enclosure Types D1 and D2 Be aware that the power cables are heavy and hard to bend Consider the optimum position of the frequency converter for ensuring eas...

Page 24: ...1 5 2 135 5 3 I 55 2 2 59 2 3 48 1 9 51 2 0 J 354 13 9 361 14 2 347 13 6 354 13 9 K 284 11 2 277 10 9 277 10 9 270 10 6 L 334 13 1 334 13 1 326 12 8 326 12 8 M 250 9 8 250 9 8 243 9 6 243 9 6 N 167 6...

Page 25: ...access 176FA278 10 0 0 0 0 0 0 600 23 6 525 20 7 412 16 2 300 11 8 188 7 4 75 3 0 B 492 19 4 323 12 7 195 7 7 0 0 0 155 6 1 193 7 6 280 11 0 371 14 6 409 16 1 Illustration 3 17 IP21 NEMA Type 1 and IP...

Page 26: ...9 0 0 0 453 17 8 B A A A A R 81 9 19 Nm 14 FTa Illustration 3 18 IP21 NEMA type 1 and IP54 NEMA type 12 Enclosure Power Connection Positions Detail B How to Install VLT Automation Drive FC 300 Operati...

Page 27: ...ct Switch Enclosure types Unit type Dimensions mm inch E1 IP54 IP21 UL AND NEMA1 NEMA12 250 315 kW 400 V AND 355 450 500 630 KW 690 V 396 15 6 267 10 5 332 13 1 397 15 6 528 20 8 N A 315 355 400 450 k...

Page 28: ...192 7 6 154 6 1 17 0 7 A R L1 91 9 S L2 92 U T1 96 V T2 97 T L3 93 W T3 98 FASTENER TORQUE M8 9 6 Nm 7 FT LB FASTENER TORQUE M8 9 6 Nm 7 FT LB Illustration 3 20 IP00 Enclosure Power Connection Positio...

Page 29: ...les Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug Earth is connected to relevant termination point in the frequency converter If lugs are wider than 39 mm insta...

Page 30: ...tifier cabinet The F3 is an F1 with an additional options cabinet The F4 is an F2 with an additional options cabinet Terminal locations Frame size F1 and F3 130BA849 13 0 0 54 4 2 1 169 4 6 7 284 4 11...

Page 31: ...1 11 58 330 1 13 00 574 7 22 63 610 7 24 04 658 7 25 93 694 7 27 35 939 4 36 98 975 4 38 40 1023 4 40 29 1059 4 41 71 144 3 5 68 219 3 8 63 512 3 20 17 587 3 23 12 880 3 34 66 955 3 37 61 6 4 130BA85...

Page 32: ...SHARE LOCATION DIM F1 F2 F3 F4 A 380 5 14 98 29 4 1 16 B 432 5 17 03 81 4 3 20 6 5 4 130BA848 12 CH22 CH22 R L1 91 S L2 92 FASTENER TORQUE M8 9 6 Nm 7 FT LB T L3 93 FASTENER TORQUE M10 19 Nm 14 FT LB...

Page 33: ...below 0 level 1 Earth ground bar Terminal locations Options Cabinet with circuit breaker molded case switch F3 and F4 0 0 0 00 134 6 5 30 104 3 4 11 0 0 0 00 179 3 7 06 219 6 8 65 294 6 11 60 334 8 13...

Page 34: ...n the backchannel of the frequency converter and any additional losses generated from other components installed inside the enclosure The total required air flow must be calculated so that the appropr...

Page 35: ...llustration 3 31 D frame Derating vs Pressure Change Drive air flow 450 cfm 765 m3 h 90 80 70 60 50 40 30 20 10 0 Drive Derating 0 0 0 1 3 6 9 8 21 5 43 4 76 237 5 278 9 Pa Pressure Change 130BB010 10...

Page 36: ...uency converter against the wall 176FA245 10 Illustration 3 35 Lifting Method for Mounting Frequency Converter on Wall 3 2 8 Gland Conduit Entry IP21 NEMA 1 and IP54 NEMA12 Cables are connected throug...

Page 37: ...5 8 524 36 2 1 425 281 8 11 096 1 130BA841 12 535 0 655 9 25 825 Illustration 3 40 Enclosure Type F2 1 130BA843 12 37 7 1 485 535 0 21 063 35 5 1 398 36 2 1 425 533 0 20 984 597 0 23 504 1130 0 44 48...

Page 38: ...chassis enclosed frequency converters with duct work cooling kits in Rittal enclosures In addition to the enclosure a 200 mm base plinth is required 176FA252 10 Illustration 3 44 Installation of IP00...

Page 39: ...section only of the back channel cooling kits available for frame sizes D3 D4 and E2 In addition to the enclosure a 200 mm vented pedestal is required The minimum enclosure depth is 500 mm 600 mm for...

Page 40: ...uced cooling First the pressure drop must be calculated then refer to the derating tables located earlier in this section 2 A doorfan s is required on the enclosure to remove the heat losses not conta...

Page 41: ...sed with IP00 Chassis frequency converters in welded box construction enclosures with an environmental rating of NEMA 3R or NEMA 4 The NEMA 3R enclosure is a dust tight rain tight ice resistant outdoo...

Page 42: ...mains shield for the frequency converter series with enclosure types D1 D2 and E1 It is not possible to install in the IP00 Chassis versions as these have included as standard a metal cover These shie...

Page 43: ...ation see the Instruction Installation of Field Installable Kits for VLT Drives 3 3 12 Installation of D or E Loadshare Option The loadshare option can be installed on frame sizes D1 D2 D3 D4 E1 and E...

Page 44: ...the insulation level Associated with each set point is an SPDT alarm relay for external use Note only one insulation resistance monitor can be connected to each ungrounded IT system Integrated into t...

Page 45: ...e that proper fusing is made according to local regulation The mains connection is fitted to the mains switch if this is included 3 Phase power input 130BA026 10 91 L1 92 L2 93 L3 95 PE Illustration 3...

Page 46: ...rth Connection NOTICE In motors without phase insulation paper or other insulation reinforcement suitable for operation with voltage supply such as a frequency converter fit a Sine wave filter on the...

Page 47: ...L B FAST ENER TORQUE DV 88 R 81 R 82 U T1 96 V T2 97 W T3 98 DC 89 M8 9 6 NM 7 FT LB M8 9 6 NM 7 FT LB Illustration 3 51 Compact IP21 NEMA 1 and IP54 NEMA 12 with Disconnect Fuse and RFI Filter Enclo...

Page 48: ...53 Compact IP00 Chassis with Disconnect Fuse and RFI Filter Enclosure Type D4 1 AUX Relay 4 Load sharing 8 Fan Fuse see fuse tables for part number 01 02 03 DC DC 9 Mains ground 04 05 06 88 89 10 Mot...

Page 49: ...0BA455 10 M10 19 NM 14 FT LB T297 W T398 EARTH TERMINALS Illustration 3 55 Position of Earth Terminals IP21 NEMA type 1 and IP54 NEMA type 12 NOTICE D2 and D4 shown as examples D1 and D3 are equivalen...

Page 50: ...d sharing 01 02 03 DC DC 04 05 06 88 89 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 Fan Fuse see fuse tables for part number 3 Mains 8 AUX Fan R S T 100 101 102 103 91 92 9...

Page 51: ...MM89 6Nm 7FT LB ASTENERTORQUE M1019Nm 14FT LB S L292 T L393 R L191 W T3 98 Illustration 3 58 Position of Earth Terminals IP00 Enclosure Type E How to Install VLT Automation Drive FC 300 Operating Ins...

Page 52: ...s for part numbers 2 Manual Motor Starters 7 SMPS Fuse See fuse tables for part numbers 3 30 A Fuse Protected Power Terminals 8 Manual Motor Controller fuses 3 or 6 pieces See fuse tables for part num...

Page 53: ...se See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L1 L2 5 Brake R R 81 82 Illustration 3 60...

Page 54: ...onitoring 6 Motor 2 AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 S...

Page 55: ...d F4 3 pieces R S T See fuse tables for part numbers 91 92 93 6 Contactor Relay Coil 230 VAC N C and N O Aux Contacts customer supplied L1 L2 L3 7 Circuit Breaker Shunt Trip Control Terminals 230 V AC...

Page 56: ...phase equipment with a bridge rectifier and for a brief discharge on power up See also Special Conditions in the Design Guide 3 5 4 RFI Switch Mains supply isolated from earth If the frequency conver...

Page 57: ...1 W1 96 97 98 FC Motor U2 V2 W2 Table 3 20 The direction of rotation can be changed by switching 2 phases in the motor cable or by changing the setting of 4 10 Motor Speed Direction Motor rotation che...

Page 58: ...rom the frequency converter to the DC bar is limited to 25 m 82 ft Load sharing enables linking of the DC intermediate circuits of several frequency converters WARNING Voltages up to 1099 V DC may occ...

Page 59: ...ance with IEC 60364 for CE or NEC 2009 for UL WARNING Personnel and property must be protected against the consequence of component break down internally in the frequency converter Branch circuit prot...

Page 60: ...125 22 gG 150 18 5 aR 160 22 NZMB2 A200 150 C4 30 37 aR 160 30 aR 200 37 aR 200 30 aR 250 37 NZMB2 A250 250 A4 0 25 2 2 gG 10 0 25 1 5 gG 16 2 2 gG 32 PKZM0 25 25 A5 0 25 3 7 gG 10 0 25 1 5 gG 16 2 2...

Page 61: ...PKZM0 25 25 A5 0 37 7 5 gG 10 0 37 3 gG 16 4 7 5 gG 32 PKZM0 25 25 B1 11 15 gG 40 gG 80 PKZM4 63 63 B2 18 5 22 gG 50 18 5 gG 63 22 gG 100 NZMB1 A100 100 C1 30 45 gG 80 30 gG 100 37 gG 160 45 gG 160 N...

Page 62: ...0 C3 37 45 gG 63 37 gG 100 45 gG 150 NZMB2 A200 150 C4 55 75 aR 160 55 aR 200 75 aR 250 NZMB2 A250 250 A5 0 75 7 5 gG 10 0 75 5 5 gG 16 7 5 gG 32 PKZM0 25 25 B1 11 18 gG 25 11 gG 32 15 gG 40 18 5 gG 8...

Page 63: ...G 100 gG 100 gG 125 D gG 125 37 gG 160 45 gG 200 55 75 aR 250 90 aR 315 110 aR 350 132 160 aR 400 200 aR 500 250 aR 550 315 gG 125 37 gG 160 45 gG 200 55 75 aR 250 90 aR 315 110 aR 350 132 160 aR 400...

Page 64: ...NQ R 30 KTK R 30 LP CC 30 5 5 KTN R 50 KS 50 JJN 50 7 5 KTN R 60 JKS 60 JJN 60 11 KTN R 80 JKS 80 JJN 80 15 18 5 KTN R 125 JKS 125 JJN 125 22 KTN R 150 JKS 150 JJN 150 30 KTN R 200 JKS 200 JJN 200 37...

Page 65: ...FERRAZ SHAWMUT may substitute A25X for 240 V frequency converters Recommended max fuse FC 300 Power Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann kW Type RK1 Type J Type T Type CC Type CC Typ...

Page 66: ...R 25 ATM R 25 A6K 25 R 7 5 5012406 032 KLS R 30 ATM R 30 A6K 30 R 11 5014006 040 KLS R 40 A6K 40 R 15 5014006 050 KLS R 50 A6K 50 R 18 5014006 063 KLS R 60 A6K 60 R 22 2028220 100 KLS R 80 A6K 80 R 30...

Page 67: ...Bussmann Bussmann Bussmann kW Type RK1 Type J Type T Type CC Type CC Type CC 0 75 1 1 KTS R 5 JKS 5 JJS 6 FNQ R 5 KTK R 5 LP CC 5 1 5 2 2 KTS R 10 JKS 10 JJS 10 FNQ R 10 KTK R 10 LP CC 10 3 KTS R15 J...

Page 68: ...0 KLS R 045 A6K 45 R HSJ 45 18 5014006 050 KLS R 050 A6K 50 R HSJ 50 22 5014006 063 KLS R 060 A6K 60 R HSJ 60 30 5014006 080 KLS R 075 A6K 80 R HSJ 80 37 5014006 100 KLS R 100 A6K 100 R HSJ 100 45 202...

Page 69: ...rraz Shawmut E163267 E2137 RK1 JDDZ Ferraz Shawmut E2137 J HSJ 11 30 A KTS R 30 JKS 30 JKJS 30 5017906 030 KLS R 030 A6K 30 R HST 30 15 18 5 45 A KTS R 45 JKS 45 JJS 45 5014006 050 KLS R 045 A6K 45 R...

Page 70: ...se P450 P800 380 500 V LPJ 25 SP or SPI 25 A 600V Any listed Class J Dual Element Time Delay 25 A P630 P1M2 525 690 V LPJ 20 SP or SPI 20 A 600V Any listed Class J Dual Element Time Delay 20 A Table 3...

Page 71: ...breaker settings Trip level A Time s F3 P450 380 500 V P630 P710 525 690 V Merlin Gerin NPJF36120U31AABSCYP 1200 0 5 F3 P500 P630 380 500 V P800 525 690 V Merlin Gerin NRJF36200U31AABSCYP 2000 0 5 F4...

Page 72: ...motor and load motor 3 Lower the IGBT switching frequency 4 Modify the inverter waveform 60 AVM vs SFAVM 5 Install a shaft grounding system or use an isolating coupling 6 Apply conductive lubrication...

Page 73: ...he same Path In the Chassis IP00 and NEMA 1 units it is also possible to connect the fieldbus from the top of the unit as shown in the following pictures On the NEMA 1 unit a cover plate must be remov...

Page 74: ...ol Terminals All terminals to the control cables are located beneath the LCP They are accessed by opening the door of the IP21 IP54 version or removing the covers of the IP00 version 3 5 22 Electrical...

Page 75: ...5 6 7 8 5 6 7 8 1 1 2 2 3 3 4 4 1 2 3 4 1 2 3 4 1 2 3 4 P 5 00 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP ON Terminated OFF Open PNP Source NPN Sink RS...

Page 76: ...B3 INVERTER 2 R R R R TB3 INVERTER 1 TB3 INVERTER 1 PILZ TERMINALS REGEN TERMINALS MCB 113 PIN 12 MCB 112 PIN 1 MCB 112 PIN 2 CONTROL CARD PIN 37 CONTROL CARD PIN 53 CONTROL CARD PIN 55 TB08 PIN 01 TB...

Page 77: ...ring Illustration 3 76 NPN Sink Digital input wiring 12 13 18 19 27 29 32 33 20 37 24 VDC 0 VDC 130BT107 11 Illustration 3 77 NOTICE Control cables must be screened armoured 130BT340 10 Illustration 3...

Page 78: ...tart Stop Terminal 18 5 10 Terminal 18 Digital Input 9 Latched start Terminal 27 5 12 Terminal 27 Digital Input 6 Stop inverse Terminal 37 Safe Torque Off 12 13 18 37 130BA156 12 32 27 19 29 33 20 P 5...

Page 79: ...L IN 6 5 HP 536 mm 1481 Hz DESIGN 50 N DUTY INSUL WEIGHT 1 83 ton EFFICIENCY 95 8 95 8 75 100 S1 I 130BA767 10 Illustration 3 84 Step 2 Enter the motor name plate data in this parameter list To access...

Page 80: ...w Limit Hz 4 13 Motor Speed High Limit RPM or 4 14 Motor Speed High Limit Hz Parameter 3 41 Ramp 1 Ramp Up Time Parameter 3 42 Ramp 1 Ramp Down Time 3 8 Additional Connections 3 8 1 Mechanical Brake C...

Page 81: ...the stator calls for a higher voltage at start and at low RPM values 3 8 3 Motor Thermal Protection The electronic thermal relay in the frequency converter has received UL approval for single motor p...

Page 82: ...up to 5 items of operating data while displaying Status Display lines a Status line Status messages displaying icons and graphic b Line 1 2 Operator data lines displaying data defined or selected by...

Page 83: ...enu keys and indicator lights changing parameters and switching between display functions 3 Navigation keys and indicator lights LEDs 4 Operation keys and indicator lights LEDs 130BA191 10 1 Auto on R...

Page 84: ...erminal default is Coast inverse it is possible to change this setting to No function No connection to terminal 27 is then needed for running AMA 1 29 Automatic Motor Adaptation AMA OK Set desired AMA...

Page 85: ...ckage 1 10 Chinese Part of Language package 2 20 Suomi Part of Language package 1 0 01 Language Option Function 22 English US Part of Language package 4 27 Greek Part of Language package 4 28 Bras por...

Page 86: ...eter cannot be adjusted while the motor is running 0 OFF 1 Enable complete AMA Performs AMA of the stator resistance RS the rotor resistance Rr the stator leakage reactance 1 29 Automatic Motor Adapta...

Page 87: ...e such that the output current does not exceed the current limit in 4 18 Current Limit during ramping The value 0 00 corresponds to 0 01 s in speed mode See ramp down time in parameter 3 42 Ramp 1 Ram...

Page 88: ...2 12 Brake Power Limit kW 2 13 Brake Power Monitoring 2 15 Brake Check 2 16 AC brake Max Current 2 17 Over voltage Control 2 18 Brake Check Condition 2 19 Over voltage Gain 2 2 Mechanical Brake 2 20 R...

Page 89: ...t Neg Clamp 7 42 Process PID Output Pos Clamp 7 43 Process PID Gain Scale at Min Ref 7 44 Process PID Gain Scale at Max Ref 7 45 Process PID Feed Fwd Resource 7 46 Process PID Feed Fwd Normal Inv Ctrl...

Page 90: ...5 60 Option Mounted 15 61 Option SW Version 15 62 Option Ordering No 15 63 Option Serial No 15 70 Option in Slot A 15 71 Slot A Option SW Version 15 72 Option in Slot B 15 73 Slot B Option SW Version...

Page 91: ...3 55 Terminal X57 6 Digital Input 33 56 Terminal X57 7 Digital Input 33 57 Terminal X57 8 Digital Input 33 58 Terminal X57 9 Digital Input 33 59 Terminal X57 10 Digital Input 33 60 Terminal X59 1 and...

Page 92: ...mperes 500 600 690 V maximum Motor output U V W Output voltage 0 100 of supply voltage Output frequency 0 800 Hz Switching on output Unlimited Ramp times 0 01 3600 s Voltage and power dependent Torque...

Page 93: ...Terminal number 53 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 10 to 10 V scaleable Input resistance Ri approx 10 k Max...

Page 94: ...12 bit 1 Terminal 27 and 29 can also be programmed as input The digital output is galvanically isolated from the supply voltage PELV and other high voltage terminals Analog output Number of programmab...

Page 95: ...tive load 24 V DC 0 1 A Min terminal load on 1 3 NC 1 2 NO 4 6 NC 4 5 NO 24 V DC 10 mA 24 V AC 20 mA Environment according to EN 60664 1 overvoltage category III pollution degree 2 1 IEC 60947 part 4...

Page 96: ...Features Electronic thermal motor protection against overload Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches a predefined level An overlo...

Page 97: ...151 151 191 191 241 241 288 288 353 Continuous kVA at 500 V kVA 139 165 165 208 208 262 262 313 313 384 Max input current Continuous at 400 V A 171 204 204 251 251 304 304 381 381 463 Continuous at 4...

Page 98: ...us kVA at 500 V kVA 384 468 468 511 511 587 587 632 Max input current Continuous at 400 V A 472 590 590 647 647 733 684 787 Continuous at 460 500 V A 436 531 531 580 580 667 667 718 Max cable size mai...

Page 99: ...400 V A 779 857 857 964 964 1090 1090 1227 1227 1422 1422 1675 Continuous at 460 500 V A 711 759 759 867 867 1022 1022 1129 1129 1344 1344 1490 Max cable size motor mm2 AWG2 8x150 8x300 mcm 12x150 12x...

Page 100: ...575 V KVA 46 54 54 73 73 86 86 108 108 130 Continuous KVA at 690 V KVA 55 65 65 87 87 103 103 129 129 157 Max input current Continuous at 550 V A 53 60 60 77 77 89 89 110 110 130 Continuous at 575 V...

Page 101: ...289 Continuous KVA at 690 V KVA 157 185 185 229 229 289 289 347 Max input current Continuous at 550 V A 130 158 158 198 198 245 245 299 Continuous at 575 V A 124 151 151 189 189 234 234 286 Continuous...

Page 102: ...nput current Continuous at 550 V A 299 355 355 408 381 453 Continuous at 575 V A 286 339 339 390 366 434 Continuous at 690 V A 296 352 352 400 366 434 Max cable size mains motor and load share mm2 AWG...

Page 103: ...598 598 681 681 753 Max input current Continuous at 550 V A 413 504 504 574 574 607 Continuous at 575 V A 395 482 482 549 549 607 Continuous at 690 V A 395 482 482 549 549 607 Max cable size mains mot...

Page 104: ...13 711 711 828 828 920 Continuous at 690 V A 613 711 711 828 828 920 Max cable size motor mm2 AWG2 8x150 8x300 mcm Max cable size mains F1 mm2 AWG2 8x240 8x500 mcm Max cable size mains F3 mm2 AWG2 8x4...

Page 105: ...575 V A 920 1032 1032 1227 1227 1378 Continuous at 690 V A 920 1032 1032 1227 1227 1378 Max cable size motor mm2 AWG2 12x150 12x300 mcm Max cable size mains F2 mm2 AWG2 8x240 8x500 mcm Max cable size...

Page 106: ...ower loss in the frequency converter and opposite If the switching frequency is increased compared to the default setting the power losses may rise significantly LCP and typical control card power con...

Page 107: ...can also be reset using the automatic reset function in 14 20 Reset Mode Warning automatic wake up is possible If a warning and alarm is marked against a code in Table 6 1 this means that either a war...

Page 108: ...X X 4 58 Missing Motor Phase Function 32 Motor phase W missing X X X 4 58 Missing Motor Phase Function 33 Inrush Fault X X 34 Fieldbus communication fault X X 35 Option Fault 36 Mains failure X X 37 P...

Page 109: ...80 Drive Initialized to Default Value X 81 CSIV corrupt X 82 CSIV parameter error X 83 Illegal Option Combination X 84 No Safety Option X 88 Option Detection X 89 Mechanical Brake Sliding X 90 Feedbac...

Page 110: ...Over Current A13 reserved Over Current W13 reserved Feedback High feedback 4 57 6 00000040 64 Torque Limit A12 reserved Torque Limit W12 reserved Feedback Low feedback 4 56 7 00000080 128 Motor Th Ov...

Page 111: ...24V Supply Low W47 reserved Unused 24 01000000 16777216 Mains Failure A36 reserved Mains Failure W36 reserved Unused 25 02000000 33554432 1 8V Supply Low A48 reserved Current Limit W59 reserved Unused...

Page 112: ...e low voltage warning limit The limit is dependent on the frequency converter voltage rating The unit is still active WARNING ALARM 7 DC overvoltage If the intermediate circuit voltage exceeds the lim...

Page 113: ...extend the ramp down time If torque limit occurs while running possibly increase the torque limit Be sure the system can operate safely at a higher torque Check the application for excessive current d...

Page 114: ...er If 2 Trip is selected in 2 13 Brake Power Monitoring the frequency converter trips when the dissipated braking power reaches 100 WARNING There is a risk of substantial power being transmitted to th...

Page 115: ...o Text 1281 Digital signal processor flash timeout 1282 Power micro software version mismatch 1283 Power EEPROM data version mismatch 1284 Cannot read digital signal processor software version 1299 Op...

Page 116: ...nal 24 V DC back up power supply may be overloaded otherwise contact the Danfoss supplier WARNING 48 1 8V supply low The 1 8 V DC supply used on the control card is outside of allowable limits The pow...

Page 117: ...guration The control card and power card are incompatible Contact the supplier with the type code of the unit from the nameplate and the part numbers of the cards to check compatibility WARNING ALARM...

Page 118: ...report value in the alarm log indicates which power module generated the alarm 1 left most inverter module 2 middle inverter module in F2 or F4 frequency converter 2 right inverter module in F1 or F3...

Page 119: ...sposal 6 Drip Shield Installation 36 Duct cooling 32 work cooling kits 36 E Earth leakage current 6 ELCB relays 54 Electrical Installation 72 73 Enclsoure Type F Options 41 External Fan Supply 57 Temp...

Page 120: ...Programming 110 Protection and Features 94 Pulse Start Stop 76 Pulse Encoder Inputs 92 R Rated Power 18 RCD Residual Current Device 42 Receiving the Frequency Converter 8 Relay Outputs 93 Repair Work...

Page 121: ...Start 7 Unpacking 8 V Voltage imbalance 110 level 90 reference via a potentiometer 77 VVCplus 5 W Warnings 105 Wire access 19 Index VLT Automation Drive FC 300 Operating Instructions MG33U402 Rev 201...

Page 122: ...ithout notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in...

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