Danfoss vlt aqua Operation Instructions Manual Download Page 53

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Illustration 3.40: Position of earth terminals IP00, frame
sizes D

Illustration 3.41: Position of earth terminals IP21 (NEMA
type 1) and IP54 (NEMA type 12)

NB!

D2 and D4 shown as examples. D1 and D3 are equivalent.

VLT AQUA High Power Operation Instructions

3 How to Install

MG.20.P3.02 - VLT

is a registered Danfoss trademark

Summary of Contents for vlt aqua

Page 1: ...Mechanical Dimensions 17 Rated Power 24 Mechanical Installation 25 Terminal locations frame size D 26 Terminal Locations frame size E 28 Terminal Locations frame size F 32 Cooling and Airflow 34 Fiel...

Page 2: ...81 How to operate graphical LCP GLCP 81 How to operate numeric LCP NLCP 86 Tips and tricks 89 5 How to programme the frequency converter 93 How to programme 93 Q1 My Personal Menu 94 Q2 Quick Setup 9...

Page 3: ...ns 22 160 Timed Actions 23 162 Cascade Controller 25 163 Analog I O Option MCB 109 26 165 Cascade CTL Option 27 166 Water Application Functions 29 168 Bypass Option 31 169 6 General Specifications 171...

Page 4: ...1 How to Read these Operating Instructions VLT AQUA High Power Operation Instructions 4 MG 20 P3 02 VLT is a registered Danfoss trademark 1...

Page 5: ...makes no warranty or representation neither expressed nor implied with respect to this documentation including its quality performance or fitness for a particular purpose In no event shall Danfoss be...

Page 6: ...programme and includes complete parameter descriptions X Revision number YY Language code Danfoss Drives technical literature is also available online at www danfoss com BusinessAreas DrivesSolutions...

Page 7: ...to mains Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs 7 Please note that the frequency converter has voltage inputs ot...

Page 8: ...re commencing repair work 1 Disconnect the frequency converter from mains 2 Disconnect DC bus terminals 88 and 89 3 Wait at least the time mentioned in section General Warning above 4 Remove motor cab...

Page 9: ...electronic fault temporary overload a fault in the mains supply or lost motor connection may cause a stopped motor to start 2 1 7 Safe Stop Installation To carry out an installation of a Category 0 St...

Page 10: ...n of the essential aspects of an installation to achieve a Stopping Category 0 EN 60204 1 with safety Category 3 EN 954 1 2 Safety VLT AQUA High Power Operation Instructions 10 MG 20 P3 02 VLT is a re...

Page 11: ...thorough risk analysis on the installation must be carried out in order to determine whether the Safe Stop functionality and safety category are appropriate and sufficient In order to install and use...

Page 12: ...connect the internal RFI capacitiors from the RFI filter to ground 2 1 10 Software Version and Approvals VLT AQUA Drive Software version 1 24 This manual can be used with all VLT AQUA Drive frequency...

Page 13: ...ion Connection to Mains and Protecting Earth Motor connection and cables Fuses and circuit breakers Control terminals cables Quick setup Local Control Panel LCP Automatic Motor Adaptation AMA Programm...

Page 14: ...cy converter please make sure that the packaging is intact and be aware of any damage that might have occurred to the unit during transport In case damage has occurred contact immediately the shipping...

Page 15: ...o handle the weight of the frequency converter See Mechanical Dimensions for the weight of the different frame sizes Maximum diameter for bar is 25 cm 1 inch The angle from the top of the drive to the...

Page 16: ...ached to F1 F4 frames during shipment The plinth is required to allow airflow to the drive to provide proper cooling The F frames should be positioned on top of the plinth in the final installation lo...

Page 17: ...Please note airflow directions 3 2 5 Mechanical Dimensions VLT AQUA High Power Operation Instructions 3 How to Install MG 20 P3 02 VLT is a registered Danfoss trademark 17 3...

Page 18: ...Please note airflow directions 3 How to Install VLT AQUA High Power Operation Instructions 18 MG 20 P3 02 VLT is a registered Danfoss trademark 3...

Page 19: ...Please note airflow directions VLT AQUA High Power Operation Instructions 3 How to Install MG 20 P3 02 VLT is a registered Danfoss trademark 19 3...

Page 20: ...Please note airflow directions 3 How to Install VLT AQUA High Power Operation Instructions 20 MG 20 P3 02 VLT is a registered Danfoss trademark 3...

Page 21: ...F1 IP 21 54 NEMA 1 12 F3 IP 21 54 NEMA 1 12 1 Minimum clearance from ceiling VLT AQUA High Power Operation Instructions 3 How to Install MG 20 P3 02 VLT is a registered Danfoss trademark 21 3...

Page 22: ...F2 IP 21 54 NEMA 1 12 F4 IP 21 54 NEMA 1 12 1 Minimum clearance from ceiling 3 How to Install VLT AQUA High Power Operation Instructions 22 MG 20 P3 02 VLT is a registered Danfoss trademark 3...

Page 23: ...nd F Frame Size E1 E2 F1 F2 F3 F4 315 450 kW at 400 V 380 480 V 450 630 kW at 690 V 525 690 V 315 450 kW at 400 V 380 480 V 450 630 kW at 690 V 525 690 V 500 710 kW at 400 V 380 480 V 710 900 kW at 69...

Page 24: ...Type 12 Normal overload rated power 110 overload torque 315 450 kW at 400 V 380 480 V 450 630 kW at 690 V 525 690 V 315 450 kW at 400 V 380 480 V 450 630 kW at 690 V 525 690 V 500 710 kW at 400 V 380...

Page 25: ...cy converter in position A Torx T50 tool is needed to install the E1 in IP21 and IP54 enclosure types 3 3 2 General Considerations Space Ensure proper space above and below the frequency converter to...

Page 26: ...h disconnect switch frame size D1 and D2 Be aware that the power cables are heavy and hard to bend Consider the optimum position of the frequency converter for ensuring easy installation of the cables...

Page 27: ...3 6 354 13 9 K 284 11 2 277 10 9 277 10 9 270 10 6 L 334 13 1 334 13 1 326 12 8 326 12 8 M 250 9 8 250 9 8 243 9 6 243 9 6 N 167 6 6 167 6 6 159 6 3 159 6 3 O 261 10 3 260 10 3 261 10 3 261 10 3 P 170...

Page 28: ...ning the cable access Illustration 3 12 IP21 NEMA Type 1 and IP54 NEMA Type 12 enclosure power connection positions Illustration 3 13 IP21 NEMA type 1 and IP54 NEMA type 12 enclosure power connection...

Page 29: ...N FOR DISCONNECT TERMINAL E1 IP54 IP21 UL AND NEMA1 NEMA12 250 315 kW 400V AND 355 450 500 630 KW 690 V 381 15 0 253 9 9 253 9 9 431 17 0 562 22 1 N A 315 355 400 450 kW 400V 371 14 6 371 14 6 341 13...

Page 30: ...ideration when designing the cable access Illustration 3 15 IP00 enclosure power connection positions Illustration 3 16 IP00 enclosure power connection positions 3 How to Install VLT AQUA High Power O...

Page 31: ...lug Earth is connected to relevant termination point in the drive Illustration 3 18 Terminal in details NB Power connections can be made to positions A or B Frame size UNIT TYPE DIMENSION FOR DISCONN...

Page 32: ...net The F4 is an F2 with an additional options cabinet Terminal locations frame size F1 and F3 Illustration 3 19 Terminal locations Inverter Cabinet F1 and F3 front left and right side view 1 Earth gr...

Page 33: ...1 Loadshare Terminal 2 Earth ground bar 3 Loadshare Terminal Terminal locations Options Cabinet F3 and F4 Illustration 3 22 Terminal locations Options Cabinet Left side front and right side view 1 Ear...

Page 34: ...se see Installation of Duct Cooling Kit in Rittal enclosures for further information Back cooling The backchannel air can also be ventilated in and out the back of a Rittal TS8 enclosure This offers a...

Page 35: ...n the Wall IP21 NEMA 1 and IP54 NEMA 12 Units This only applies to frame sizes D1 and D2 It must be considered where to install the unit Take the relevant points into consideration before you select t...

Page 36: ...nverter to ensure the specified protection degree as well as ensuring proper cooling of the unit If the gland plate is not mounted the frequency converter may trip on Alarm 69 Pwr Card Temp Illustrati...

Page 37: ...e F3 Frame size F4 F1 F4 Cable entries viewed from the bottom of the frequency converter 1 Place conduits in marked areas VLT AQUA High Power Operation Instructions 3 How to Install MG 20 P3 02 VLT is...

Page 38: ...ore the frequency converter is placed on the pedestal 3 3 9 IP21 Drip shield installation frame size D1 and D2 To comply with the IP21 rating a separate drip shield is to be installed as explained bel...

Page 39: ...When using multiple frequency converters in one enclosure it is recommended that each drive is mounted on its own back panel and supported along the mid section of the panel These duct work kits do n...

Page 40: ...on Rittal TS 8 Enclosure Frame D3 Kit Part No Frame D4Kit Part No Frame E2 Part No 1800 mm 176F1824 176F1823 Not possible 2000 mm 176F1826 176F1825 176F1850 2200 mm 176F0299 Kit Contents Ductwork comp...

Page 41: ...9 D Frame Derating vs Pressure Change Drive air flow 450 cfm 765 m3 h Illustration 3 30 E Frame Derating vs Pressure Change Small Fan P250T5 and P355T7 P400T7 Drive air flow 650 cfm 1105 m3 h Illustra...

Page 42: ...g NB A doorfan s is required on the Rittal cabinet to remove the loses not contained in the backchannel of the drive The minimum doorfan s airflow required at the drive maximum ambient for the D3 and...

Page 43: ...he control components of the frequency converter via the door fan and to maintain the IP21 NEMA 1 or IP54 NEMA 12 de grees of enclosure protections Illustration 3 32 Drive on pedestal There is one ped...

Page 44: ...the drive on the pedestal and fix it with the included bolts to the pedestal as shown on the illustration Illustration 3 35 Mounting of drive to pedestal NB Please see the Pedestal Kit Instruction Ma...

Page 45: ...l D2 power sizes 175L8827 175L8826 175L8825 NA NA E1 FC102 202 450 500 kW FC302 355 400 kW 176F0253 176F0255 NA NA NA FC102 202 560 630 kW FC302 500 560 kW 176F0254 176F0258 NA NA NA Kit contents Inpu...

Page 46: ...to the proper input voltage A 380 480 500 V380 480 V drive will initially be set to the 525 V tap and a 525 690 V drive will be set to the 690 V tap to insure no overvoltage of secondary equipment oc...

Page 47: ...witch on off Short circuit and overload protection with test function Manual reset function 30 Amp Fuse Protected Terminals 3 phase power matching incoming mains voltage for powering auxiliary custome...

Page 48: ...ault diagnostics for wire breakage or short circuits of sensor leads ATEX UL CSA certification A third thermistor input can be provided by the PTC Thermistor Option Card MCB 112 if necessary 3 How to...

Page 49: ...unit must be with built in fuses Recommended fuses can be seen in the tables of the fuse section Always ensure that proper fusing is made according to local regulation The mains connection is fitted t...

Page 50: ...able as short as possible to reduce the noise level and leakage currents Switching frequency When frequency converters are used together with Sine wave filters to reduce the acoustic noise from a moto...

Page 51: ...1 02 03 R R 04 05 06 81 82 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 AUX Fan 3 Line 100 101 102 103 R S T L1 L2 L1 L2 91 92 93 8 Fan Fuse see fuse tables for part number...

Page 52: ...06 81 82 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 AUX Fan 3 Line 100 101 102 103 R S T L1 L2 L1 L2 91 92 93 8 Fan Fuse see fuse tables for part number L1 L2 L3 9 Mains...

Page 53: ...es D Illustration 3 41 Position of earth terminals IP21 NEMA type 1 and IP54 NEMA type 12 NB D2 and D4 shown as examples D1 and D3 are equivalent VLT AQUA High Power Operation Instructions 3 How to In...

Page 54: ...02 03 DC DC 04 05 06 88 89 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 Fan Fuse see fuse tables for part number 3 Line 8 AUX Fan R S T 100 101 102 103 91 92 93 L1 L2 L1 L2...

Page 55: ...Illustration 3 44 Position of earth terminals IP00 frame sizes E VLT AQUA High Power Operation Instructions 3 How to Install MG 20 P3 02 VLT is a registered Danfoss trademark 55 3...

Page 56: ...l Motor Starters 7 SMPS Fuse See fuse tables for part numbers 3 30 A Fuse Protected Power Terminals 8 Manual Motor Controller fuses 3 or 6 pieces See fuse tables for part numbers 4 Line 9 Line Fuses F...

Page 57: ...04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L1 L2...

Page 58: ...04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L1 L2...

Page 59: ...es for part numbers 3 Mains 5 Line Fuses F3 and F4 3 pieces R S T See fuse tables for part numbers 91 92 93 6 Contactor Relay Coil 230 VAC N C and N O Aux Contacts L1 L2 L3 7 Circuit Breaker Shunt Tri...

Page 60: ...a DC component may develop in the fault current If ELCB relays are used local regulations must be observed Relays must be suitable for protection of 3 phase equipment with a bridge rectifier and for...

Page 61: ...EMC immunity and low emissions Connection can be made using either cable glands or clamps EMC cable glands Generally available cable glands can be used to ensure an optimum EMC connection EMC cable cl...

Page 62: ...er module terminals and the first common point of a phase The recommended common point is the motor terminals Output junction box requirements The length minimum 2 5 meters and quantity of cables must...

Page 63: ...he brake resistor gets too high and the thermal switch drops out the frequency con verter will stop braking The motor will start coasting A KLIXON switch must be installed that is normally closed If t...

Page 64: ...ure that the appropriate fuses have the correct current rating 3 6 13 External Fan Supply In case the frequency converter is supplied by DC or if the fan must run independently of the power supply an...

Page 65: ...w are suitable for use on a circuit capable of delivering 100 000 Arms symmetrical 240V or 480V or 500V or 600V depending on the drive voltage rating With the proper fusing the drive Short Circuit Cur...

Page 66: ...011 P400 170M5011 550 2062032 55 6 6URD32D08A550 170M5011 Table 3 8 Frame size D 525 690 V Size Type Bussmann PN Rating Ferraz Siba P450 170M4017 700 A 700 V 6 9URD31D08A0700 20 610 32 700 P500 170M40...

Page 67: ...s J Dual Ele ment Time Delay 15 A P710 P1M2 525 690 V LPJ 20 SP or SPI 20 A 600 V Any listed Class J Dual Ele ment Time Delay 20A 10 16 A Fuse P500 P1M0 380 480 V LPJ 25 SP or SPI 25 A 600 V Any liste...

Page 68: ...2A F4 P800 P1M0 380 480V P1M2 525 690V Eaton XTCEC14P22B 3 6 18 Motor Insulation For motor cable lengths the maximum cable length listed in the General Specifications tables the following motor insula...

Page 69: ...tive lubrication 7 If the application allows avoid running at low motor speeds by using the minimum speed settings of the drive 8 Try to ensure the line voltage is balanced to ground This can be diffi...

Page 70: ...onnected however there will be no tripping Use 24 VDC supply of type PELV to ensure correct galvanic isolation type PELV on the control terminals of the frequency converter 3 6 21 Access to Control Te...

Page 71: ...1 2 3 VLT AQUA High Power Operation Instructions 3 How to Install MG 20 P3 02 VLT is a registered Danfoss trademark 71 3...

Page 72: ...No operation De fault coast inverse Terminal 37 Safe stop 3 7 2 Pulse Start Stop Terminal 18 par 5 10 Terminal 18 Digital Input 9 Latched start Terminal 27 par 5 12 Terminal 27 Digital Input 6 Stop i...

Page 73: ...inal 32 Digital Input Speed down 22 Note Terminal 29 only in FC x02 x series type 3 7 4 Potentiometer Reference Voltage reference via a potentiometer Reference Source 1 1 Analog input 53 default Termi...

Page 74: ...alogue signals may in rare cases and depending on installation result in 50 60 Hz earth loops due to noise from mains supply cables If this occurs it may be necessary to break the screen or insert a 1...

Page 75: ...ect the wires as described in the Operating Instruction for the frequency converter Remember to connect the shields in a proper way to ensure optimum electrical immunity VLT AQUA High Power Operation...

Page 76: ...ll electrical terminals in section Electrical Installation Default setting S201 A53 OFF voltage input S202 A54 OFF voltage input S801 Bus termination OFF When changing the function of S201 S202 or S80...

Page 77: ...am 1 Connect terminal 37 to terminal 12 if terminal 37 is available 2 Connect terminal 27 to terminal 12 or set par 5 12 Terminal 27 Digital Input to No function par 5 12 Terminal 27 Digital Input 0 3...

Page 78: ...n NB Unsuccessful AMA is often caused by incorrectly registered motor name plate data or a too big difference between the motor power size and the frequency converter power size Step 4 Set speed limit...

Page 79: ...ected in a common joint as in the illustration below is only recommended for short cable lengths NB When motors are connected in parallel par 1 29 Au tomatic Motor Adaptation AMA cannot be used NB The...

Page 80: ...4 How to operate the frequency converter VLT AQUA High Power Operation Instructions 80 MG 20 P3 02 VLT is a registered Danfoss trademark 4...

Page 81: ...een display functions 3 Navigation keys and indicator lights LEDs 4 Operation keys and indicator lights LEDs Graphical display The LCD display is back lit with a total of 6 alpha numeric lines All dat...

Page 82: ...igits after a possible decimal point Larger numeric values are displayed with few digits after the decimal point Ex Current readout 5 25 A 15 2 A 105 A Status display I This read out state is standard...

Page 83: ...or for changing back to Display mode from either the Quick Menu mode the Main Menu mode or Alarm mode Also use the Status key to toggle single or double read out mode Quick Menu Allows quick set up of...

Page 84: ...the display has not been changed Info displays information about a command parameter or function in any display window Info provides detailed information when needed Exit Info mode by pressing either...

Page 85: ...is applied on the control terminals and or the bus the frequency converter will start The key can be Enabled 1 or Disabled 0 via par 0 42 Auto on key on LCP NB An active HAND OFF AUTO signal via the d...

Page 86: ...dicates if control section is on Yellow LED Wrn Indicates a warning Flashing red LED Alarm Indicates an alarm Menu key Menu Select one of the following modes Status Quick Setup Main Menu Main Menu is...

Page 87: ...Reversing Set up select lsb Set up select msb Stop command from serial communication Quick stop DC brake Off stops the connected motor The key can be Enabled 1 or Disabled 0 via par 0 41 Off Key on L...

Page 88: ...represents a numeric data value change the chosen data value by means of the navigation keys as well as the up down navigation keys Use the navigation keys to move the cursor horizontally 130BP069 10...

Page 89: ...ters that have been changed from factory settings are displayed Press and hold Main Menu key for 3 seconds for access to any parameter For service purposes it is recommended to copy all parameters to...

Page 90: ...fault log settings are reset Removes parameters selected in par 0 25 My Personal Menu 1 Disconnect from mains and wait until the display turns off 2a Press Status Main Menu OK at the same time while p...

Page 91: ...check the section on Available Literature for detailed information on this tool MCT 10 Set up Software MCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequen...

Page 92: ...ncy converter A separate manual forMCT 10 Set up Software is available MG 10 Rx yy The MCT 10 Set up Software Modules The following modules are included in the software package MCT Set up 10 Software...

Page 93: ...ily or weekly basis e g different references for working hours non working hours 25 Basic Cascade Controller Functions Parameters for configuring the Basic Cascade Controller for sequence control of m...

Page 94: ...lay only the parameters which have been pre selected and programmed as personal parameters For example a pump or equipment OEM may have pre programmed these to be in My Personal Menu during factory co...

Page 95: ...tration 5 2 Step 1 Turn on the frequency converter On LED lights 130BT111 10 Illustration 5 3 Step 2 Press the Quick Menus button Quick Menus choices appear 130BT112 10 Illustration 5 4 Step 3 Use the...

Page 96: ...tion Mode 20 81 PID Normal Inverse Control 20 12 Reference Feedb Unit 20 82 PID Start Speed RPM 3 02 Minimum Reference 20 21 Setpoint 1 3 03 Maximum Reference 20 93 PID Proportional Gain 6 20 Terminal...

Page 97: ...will vary depending on the programming of the particular frequency converter Q6 Loggings Reference Analog Input 53 Motor Current Frequency Feedback Energy Log Trending Cont Bin Trending Timed Bin Tre...

Page 98: ...the unit enable additional parameters associated with the option device 5 1 9 Parameter Selection In the Main Menu mode the parameters are divided into groups Select a parameter group by means of the...

Page 99: ...ating Instructions All parameters included in the Quick Menus Q1 Q2 Q3 Q5 and Q6 can be found in the following Some of the most used parameters for VLT AQUA Drive applications are also explained in th...

Page 100: ...anguage package 4 42 Traditional Chinese Part of Language package 2 43 Bulgarian Part of Language package 3 44 Serbian Part of Language package 3 45 Romanian Part of Language package 3 46 Hungarian Pa...

Page 101: ...que Nm Present motor load as a percentage of the rated motor torque 1617 Speed RPM Speed in RPM revolutions per minute i e the motor shaft speed in closed loop based on the entered motor nameplate dat...

Page 102: ...eldbus communication option status word 1685 FC Port CTW 1 Control word CTW received from the Bus Master 1686 FC Port REF 1 Status word STW sent to the Bus Master 1690 Alarm Word One or more alarms in...

Page 103: ...t a variable for display in line 1 right position 1614 Motor Current The options are the same as those listed for par 0 20 Display Line 1 1 Small 0 23 Display Line 2 Large Option Function Select a var...

Page 104: ...s on the LCP to change a character Use the and buttons to move the cursor When a character is highlighted by the cursor this character can be changed A character can be inserted by placing the cursor...

Page 105: ...process e g constant pressure or flow The PID controller must be configured in par 20 or via the Function Setups accessed by pressing the Quick Menus button NB This parameter cannot be changed when m...

Page 106: ...tion Function The AMA function optimizes dynamic motor performance by automatically optimizing the advanced motor parameters par 1 30 Stator Resistance Rs to par 1 35 Main Reactance Xh while the motor...

Page 107: ...0 Ref erenceFeed backUnit 999999 999 par 3 03 Referen ceFeedbackUnit Enter the desired minimum value for the remote reference The Minimum Reference value and unit matches the configuration choice made...

Page 108: ...cc nnorm par 1 25 ref rpm s 3 42 Ramp 1 Ramp Down Time Range Function 20 00 s 1 00 3600 00 s Enter the ramp down time i e the deceleration time from par 1 25 Motor Nominal Speed to 0 RPM Choose a ramp...

Page 109: ...elow Motor Speed Low Limit where the Check Valve is expected to be closed and the Check Valve no longer shall be active 3 87 Check Valve Ramp End Speed Hz Range Function 0 Hz 0 Motor Speed Low Limit H...

Page 110: ...z will be displayed depending on other parameters in the Main Menu and depending on default settings dependant on global location NB The output frequency value of the frequency converter must not exce...

Page 111: ...mp 1 Interlock 130 Pump 2 Interlock 131 Pump 3 Interlock 132 All Terminals 18 19 27 29 32 X30 2 X30 3 X30 4 X30 are the terminals on MCB 101 Functions dedicated to only one digital input are stated in...

Page 112: ...een selected in par 3 04 Logic 0 external reference active logic 1 one of the eight preset references is active 16 Preset ref bit 0 Enables a choice between one of the eight preset references accordin...

Page 113: ...the frequency converter into Auto mode as if the LCP button Auto On has been pressed See also Hand Start 53 55 DigiPot Increase Uses the input as an INCREASE signal to the Digital Potentiometer functi...

Page 114: ...by RELAY8 Controlled by RELAY7 138 Pump9 Interlock Controlled by RELAY9 Controlled by RELAY8 5 13 Terminal 29 Digital Input Option Function 0 No Operation Same options and functions as par 5 1 Digital...

Page 115: ...3 Coast and reset inv 5 DC brake inverse 6 Stop inverse 7 External interlock 8 Start 9 Latched start 10 Reversing 11 Start reversing 14 Jog 15 Preset reference on 16 Preset ref bit 0 17 Preset ref bi...

Page 116: ...ready 3 Drive rdy rem ctrl 4 Standby no warning 5 Running 6 Running no warning 8 Run on ref no warn 9 Alarm 10 Alarm or warning 11 At torque limit 12 Out of current range 13 Below current low 14 Above...

Page 117: ...83 SL digital output D 84 SL digital output E 85 SL digital output F 160 No alarm 161 Running reverse 165 Local ref active 166 Remote ref active 167 Start command act 168 Hand mode 169 Auto mode 180...

Page 118: ...Out of Speed Range 16 Below Speed low 17 Above Speed high 18 Out of Feedb Range 19 Below Feedback low 20 Above Feedback high 21 Thermal Warning 25 Reverse 26 Bus OK 27 Torque Limit Stop 28 Brake No Wa...

Page 119: ...ry Pump 192 End of Curve 193 Sleep Mode 194 Broken Belt 195 Bypass Valve Control 199 Pipe Filling 211 Cascade Pump1 212 Cascade Pump2 213 Cascade Pump3 223 Alarm Trip Locked 224 Bypass Mode Active 5 5...

Page 120: ...n par 6 01 Live Zero Timeout Function will be acti vated if the input signal on terminal 53 or 54 is below 50 of the value in par 6 10 Terminal 53 Low Voltage par 6 12 Terminal 53 Low Current par 6 20...

Page 121: ...ar 6 24 Terminal 54 Low Ref Feedb Value 6 21 Terminal 54 High Voltage Range Function 10 00 V par 6 20 10 00 V Enter the high voltage value This analog input scaling value should correspond to the high...

Page 122: ...us ctrl 0 100 0 20 mA 140 Bus ctrl 4 20 mA 0 100 141 Bus ctrl t o 0 100 0 20 mA 142 Bus ctrl t o 4 20mA 0 100 143 Ext CL 1 4 20mA 0 100 144 Ext CL 2 4 20mA 0 100 145 Ext CL 3 4 20mA 0 100 NB Values fo...

Page 123: ...UENCY range 0 100 Hz Range needed for output 0 50 Hz Output signal 0 or 4 mA is needed at 0 Hz 0 of range set par 6 51 Terminal 42 Output Min Scale to 0 Output signal 20 mA is needed at 50 Hz 50 of ra...

Page 124: ...put Max Scale to 200 20 mA 10 mA x 100 200 5 2 9 Drive Closed Loop 20 This parameter group is used for configuring the closed loop PID Controller that controls the output frequency of the frequency co...

Page 125: ...the PID Controller will use for controlling the output frequency of the frequency converter 20 21 Setpoint 1 Range Function 0 000 Proc essCtrlU nit 999999 999 999999 999 Proc essCtrlUnit Setpoint 1 i...

Page 126: ...is set in par 4 13 Motor Speed High Limit RPM par 4 14 Motor Speed High Limit Hz but in practice of course limited by this setting The proportional band error causing output to change from 0 100 can b...

Page 127: ...will be reset when changing from Closed to Open Loop in par 1 00 Configuration Mode NB Carry out the tuning with the same settings in par 1 03 Torque Characteristics as for operation after the tuning...

Page 128: ...Function 100 1 400 Make corrections to the calculated power at par 22 30 No Flow Power If No Flow is detected when it should not be detected the setting should be decreased However if No Flow is not d...

Page 129: ...ion at 85 speed level This function is used for storing values needed to tune No Flow Detection 22 39 High Speed Power HP Range Function 0 hp 0 00 0 00 hp To be used if par 0 03 Regional Settings has...

Page 130: ...desired over pressure temperature in percentage of set point for the pressure Pset tem perature before entering the Sleep Mode If setting for 5 the boost pressure will be Pset 1 05 The negative value...

Page 131: ...tpoint operation 22 81 Square linear Curve Approximation Range Function 100 0 100 Example 1 Adjustment of this parameter allows the shape of the control curve to be adjusted 0 Linear 100 Ideal shape t...

Page 132: ...curve for the rated speed and plotting the design pressure HDESIGN Point C the flow at that pressure QRATED can be determined Similarly by plotting the design flow QDESIGN Point D the pressure HD at t...

Page 133: ...uld be entered here in Hz Alternatively the speed in RPM can be entered in par 22 85 Speed at Design Point RPM If it has been decided to use Hz in par 0 02 Motor Speed Unit then par 22 83 Speed at No...

Page 134: ...d a battery back up of the date and time is included NB The PC based Configuration Tool MCT 10 comprise a special guide for easy programming of Timed Actions 23 00 ON Time Array 10 Range Function 0 N...

Page 135: ...Counter B 70 Start Timer 3 71 Start Timer 4 72 Start Timer 5 73 Start Timer 6 74 Start Timer 7 NB For choices 32 43 see also par group 5 3 Digital Outputs and 5 4 Relays 23 02 OFF Time Array 10 Range...

Page 136: ...22 Run 23 Run reverse 24 Stop 26 DC Brake 27 Coast 28 Freeze output 29 Start timer 0 30 Start timer 1 31 Start timer 2 32 Set digital out A low 33 Set digital out B low 34 Set digital out C low 35 Se...

Page 137: ...d can be selected in Hz or RPM depending on the choices made in par 4 11 par 4 13 RPM or in par 4 12 par 4 14 Hz 29 02 Pipe Fill Speed Hz Range Function Motor Speed Low Limit Speed Low Limit Speed Hig...

Page 138: ...can have four different data values 1 set up data value will be the same in all set ups SR Size related N A No default value available Conversion index This number refers to a conversion figure used w...

Page 139: ...16 0 3 LCP Custom Readout 0 30 Custom Readout Unit 1 All set ups TRUE Uint8 0 31 Custom Readout Min Value ExpressionLimit All set ups TRUE 2 Int32 0 32 Custom Readout Max Value 100 00 CustomReadoutUni...

Page 140: ...rt ExpressionLimit 1 set up TRUE 0 TimeOfDay 0 77 DST Summertime End ExpressionLimit 1 set up TRUE 0 TimeOfDay 0 79 Clock Fault null 1 set up TRUE Uint8 0 81 Working Days null 1 set up TRUE Uint8 0 82...

Page 141: ...Speed Normal Magnetising RPM ExpressionLimit All set ups TRUE 67 Uint16 1 52 Min Speed Normal Magnetising Hz ExpressionLimit All set ups TRUE 1 Uint16 1 6 Load Depen Setting 1 60 Low Speed Load Compe...

Page 142: ...ups TRUE 1 Uint16 2 1 Brake Energy Funct 2 10 Brake Function 0 Off All set ups TRUE Uint8 2 11 Brake Resistor ohm ExpressionLimit All set ups TRUE 0 Uint16 2 12 Brake Power Limit kW ExpressionLimit A...

Page 143: ...t All set ups TRUE 2 Uint32 3 5 Ramp 2 3 51 Ramp 2 Ramp Up Time ExpressionLimit All set ups TRUE 2 Uint32 3 52 Ramp 2 Ramp Down Time ExpressionLimit All set ups TRUE 2 Uint32 3 8 Other Ramps 3 80 Jog...

Page 144: ...37 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeedHighLimit P413 All set ups TRUE 67 Uint16 4 54 Warning Reference Low 999999 999...

Page 145: ...0 Uint32 5 51 Term 29 High Frequency 100 Hz All set ups TRUE 0 Uint32 5 52 Term 29 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 5 53 Term 29 High Ref Feedb Value 100 000 N A All set ups TRUE...

Page 146: ...erminal X30 11 High Voltage 10 00 V All set ups TRUE 2 Int16 6 34 Term X30 11 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 6 35 Term X30 11 High Ref Feedb Value 100 000 N A All set ups TRUE...

Page 147: ...m Selection 1 Standard telegram 1 2 set ups TRUE Uint8 8 5 Digital Bus 8 50 Coasting Select 3 Logic OR All set ups TRUE Uint8 8 52 DC Brake Select 3 Logic OR All set ups TRUE Uint8 8 53 Start Select 3...

Page 148: ...drate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 68...

Page 149: ...Warning Parameter 0 N A All set ups TRUE 0 Uint16 10 14 Net Reference 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All set ups FALS...

Page 150: ...imit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13 41 Logic Rule Operator 1...

Page 151: ...de 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Ctrl Integration Time 0 020 s All set ups FALSE 3 Ui...

Page 152: ...0 Uint8 15 31 Alarm Log Value 0 N A All set ups FALSE 0 Int16 15 32 Alarm Log Time 0 s All set ups FALSE 0 Uint32 15 33 Alarm Log Date and Time ExpressionLimit All set ups FALSE 0 TimeOfDay 15 34 Alar...

Page 153: ...sStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW Version 0 N A All set ups FALSE 0 VisStr...

Page 154: ...Uint16 16 32 Brake Energy s 0 000 kW All set ups TRUE 0 Uint32 16 33 Brake Energy 2 min 0 000 kW All set ups TRUE 0 Uint32 16 34 Heatsink Temp 0 C All set ups TRUE 100 Uint8 16 35 Inverter Thermal 0...

Page 155: ...ups TRUE 0 Int32 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 75 Analog In X30 11 0 000 N A All set ups TRUE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups TRUE 3 Int32 16 77 Analog Out X30...

Page 156: ...0 TimeOfDay 18 3 Inputs Outputs 18 30 Analog Input X42 1 0 000 N A All set ups FALSE 3 Int32 18 31 Analog Input X42 3 0 000 N A All set ups FALSE 3 Int32 18 32 Analog Input X42 5 0 000 N A All set up...

Page 157: ...s TRUE 3 Int32 20 7 PID Autotuning 20 70 Closed Loop Type 0 Auto 2 set ups TRUE Uint8 20 71 PID Performance 0 Normal 2 set ups TRUE Uint8 20 72 PID Output Change 0 10 N A 2 set ups TRUE 2 Uint16 20 73...

Page 158: ...8 21 21 Ext 1 Proportional Gain 0 50 N A All set ups TRUE 2 Uint16 21 22 Ext 1 Integral Time 20 00 s All set ups TRUE 2 Uint32 21 23 Ext 1 Differentation Time 0 00 s All set ups TRUE 2 Uint16 21 24 Ex...

Page 159: ...it All set ups TRUE 3 Int32 21 57 Ext 3 Reference Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 58 Ext 3 Feedback Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 59 Ext 3 Output 0 All set ups...

Page 160: ...TRUE 1 Uint16 22 38 High Speed Power kW ExpressionLimit All set ups TRUE 1 Uint32 22 39 High Speed Power HP ExpressionLimit All set ups TRUE 2 Uint32 22 4 Sleep Mode 22 40 Minimum Run Time 60 s All se...

Page 161: ...Flow Hz ExpressionLimit All set ups TRUE 1 Uint16 22 85 Speed at Design Point RPM ExpressionLimit All set ups TRUE 67 Uint16 22 86 Speed at Design Point Hz ExpressionLimit All set ups TRUE 1 Uint16 2...

Page 162: ...RUE Uint8 23 51 Period Start ExpressionLimit 2 set ups TRUE 0 TimeOfDay 23 53 Energy Log 0 N A All set ups TRUE 0 Uint32 23 54 Reset Energy Log 0 Do not reset All set ups TRUE Uint8 23 6 Trending 23 6...

Page 163: ...ing Settings 25 40 Ramp Down Delay 10 0 s All set ups TRUE 1 Uint16 25 41 Ramp Up Delay 2 0 s All set ups TRUE 1 Uint16 25 42 Staging Threshold ExpressionLimit All set ups TRUE 0 Uint8 25 43 Destaging...

Page 164: ...Relay Status 0 N A All set ups TRUE 0 VisStr 4 25 84 Pump ON Time 0 h All set ups TRUE 74 Uint32 25 85 Relay ON Time 0 h All set ups TRUE 74 Uint32 25 86 Reset Relay Counters 0 Do not reset All set up...

Page 165: ...V All set ups TRUE 2 Int16 26 34 Term X42 5 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 26 35 Term X42 5 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 26 36 Term X42 5 Filter Ti...

Page 166: ...Speed 27 31 Stage On Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 27 32 Stage On Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 27 33 Stage Off Speed RPM ExpressionLimit All set ups TRUE 6...

Page 167: ...27 64 Terminal X66 9 Digital Input 0 No operation All set ups TRUE Uint8 27 65 Terminal X66 11 Digital Input 0 No operation All set ups TRUE Uint8 27 66 Terminal X66 13 Digital Input 0 No operation Al...

Page 168: ...29 02 Pipe Fill Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 29 03 Pipe Fill Time 0 00 s All set ups TRUE 2 Uint32 29 04 Pipe Fill Rate 0 001 ProcessCtrlUnit All set ups TRUE 3 Int32 29 05 Fill...

Page 169: ...ay 0 s All set ups TRUE 0 Uint16 31 03 Test Mode Activation 0 Disabled All set ups TRUE Uint8 31 10 Bypass Status Word 0 N A All set ups FALSE 0 V2 31 11 Bypass Running Hours 0 h All set ups FALSE 74...

Page 170: ...6 General Specifications VLT AQUA High Power Operation Instructions 170 MG 20 P3 02 VLT is a registered Danfoss trademark 6...

Page 171: ...le lengths and cross sections Max motor cable length screened armoured VLT AQUA Drive 150 m Max motor cable length unscreened unarmoured VLT AQUA Drive 300 m Max cross section to motor mains load shar...

Page 172: ...ollector Min frequency at terminal 29 33 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC Input resistance Ri approx 4 k Pulse input accuracy 0 1 1 kHz Max error 0 1 of...

Page 173: ...400 V AC 2 A Max terminal load AC 15 1 on 4 5 NO Inductive load cos 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 4 5 NO Resistive load 80 V DC 2 A Max terminal load DC 13 1 on 4 5 NO Inductive load...

Page 174: ...mmunication USB standard 1 1 Full speed USB plug USB type B device plug Connection to PC is carried out via a standard host device USB cable The USB connection is galvanically isolated from the supply...

Page 175: ...ut current Continuous at 400 V A 204 251 304 381 463 Continuous at 460 480 V A 183 231 291 348 427 Max cable size mains motor brake and load share mm2 AWG2 2 x 70 2 x 2 0 2 x 70 2 x 2 0 2 x 185 2 x 35...

Page 176: ...647 733 787 Continuous at 460 480 V A 531 580 667 718 Max cable size mains motor and load share mm2 AWG2 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake mm2 AWG2 2...

Page 177: ...o tor mm2 AWG2 8x150 8x300 mcm 12x150 12x300 mcm Max cable size mains mm2 AWG2 8x240 8x500 mcm Max cable size loadsharing mm2 AWG2 4x120 4x250 mcm Max cable size brake mm2 AWG2 4x185 4x350 mcm 6x185 6...

Page 178: ...V KVA 54 73 86 108 130 Continuous KVA at 690 V KVA 65 87 103 129 157 Max input current Continuous at 550 V A 60 77 89 110 130 Continuous at 575 V A 58 74 85 106 124 Continuous at 690 V A 58 77 87 109...

Page 179: ...t 690 V KVA 185 229 289 347 Max input current Continuous at 550 V A 158 198 245 299 Continuous at 575 V A 151 189 234 286 Continuous at 690 V A 155 197 240 296 Max cable size mains mo tor load share a...

Page 180: ...550 V A 355 408 453 Continuous at 575 V A 339 390 434 Continuous at 690 V A 352 400 434 Max cable size mains motor and load share mm2 AWG 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm Ma...

Page 181: ...put current Continuous at 550 V A 504 574 607 Continuous at 575 V A 482 549 607 Continuous at 690 V A 482 549 607 Max cable size mains motor and load share mm2 AWG 4x240 4x500 mcm 4x240 4x500 mcm 4x24...

Page 182: ...03 14533 16375 19207 Max added losses of Circuit Breaker or Dis connect Contactor F3 F4 422 526 610 658 855 Max Panel Options Los ses 400 Weight enclosure IP21 IP 54 kg 1004 1299 1004 1299 1004 1299 1...

Page 183: ...motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked offer additional pro...

Page 184: ...27 X 5 00 5 01 41 Overload of Digital Output Terminal 29 X 5 00 5 02 42 Overload of Digital Output On X30 6 X 5 32 42 Overload of Digital Output On X30 7 X 5 33 46 Pwr card supply X X 47 24 V supply...

Page 185: ...er Output Current High 8 00000100 256 Motor ETR Over Motor ETR Over Output Current Low 9 00000200 512 Inverter Overld Inverter Overld Output Freq High 10 00000400 1024 DC under Volt DC under Volt Outp...

Page 186: ...Extend the ramp time Change the ramp type Activate functions in par 2 10 Brake Function Increase par 14 26 Trip Delay at Inverter Fault WARNING ALARM 8 DC under voltage If the intermediate circuit vol...

Page 187: ...short circuiting in the motor or on the motor terminals Turn off the frequency converter and remove the short circuit WARNING ALARM 17 Control word timeout There is no communication to the frequency...

Page 188: ...M 34 Fieldbus communication fault The fieldbus on the communication option card is not working WARNING ALARM 35 Out of frequency range This warning is active if the output frequency has reached the hi...

Page 189: ...wer card is out of range There are three power supplies generated by the switch mode power supply SMPS on the power card 24 V 5V 18V When powered with 24 VDC with the MCB 107 option only the 24 V and...

Page 190: ...cycle when the drive is set to run with fewer inverters and will remain on ALARM 79 Illegal power section configuration The scaling card is the incorrect part number or not installed Also MK102 connec...

Page 191: ...2 or F4 drive 5 rectifier module ALARM 248 Illegal power section configuration This alarm is only for F frame drives It is equivalent to Alarm 79 The report value in the alarm log indicates which powe...

Page 192: ...A Group Of Numeric Data Values 88 Changing A Text Value 88 Changing Data 87 Changing Of Data Value 88 Check Valve Ramp End Speed Hz 3 87 109 Check Valve Ramp End Speed Rpm 3 86 109 Check Valve Ramp Ti...

Page 193: ...Set up For Water Applications 93 Elcb Relays 60 Electrical Installation 70 74 Electronic Waste 12 End Of Curve Delay 22 51 130 End Of Curve Function 22 50 130 Ext Closed Loop 158 External Fan Supply 6...

Page 194: ...s 81 Lifting 15 Limits Warnings 144 Live Zero Timeout Function 6 01 120 Live Zero Timeout Time 6 00 120 Load Sharing 63 Load motor 141 Low Power Auto Set up 22 20 127 Low Power Detection 22 21 127 Low...

Page 195: ...ameter Selection 98 Parameter Set up 93 Pc Software Tools 91 Pedestal Installation 44 Pid Integral Time 20 94 126 Pid Normal inverse Control 20 81 125 Pid Proportional Gain 20 93 126 Pid Start Speed R...

Page 196: ...hermostat 46 Special Functions 151 Speed At Design Point Hz 22 86 133 Speed At Design Point Rpm 22 85 133 Speed At No flow Hz 22 84 133 Speed At No flow Rpm 22 83 133 Speed Up down 73 Square linear Cu...

Page 197: ...60 Torque Characteristics 171 Torque For Terminals 61 U Unpacking 14 V Voltage Level 171 Voltage Reference Via A Potentiometer 73 W Wake up Ref fb Difference 22 44 130 Wake up Speed Hz 22 43 130 Wake...

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Danfoss vlt aqua, Operation Instructions Manual

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