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About the product

Many vehicles for transportation of goods or 
recreation, such as trucks, caravans, boats, cars, 
etc. are often equipped with cooling appliances 
and air conditioners. The compressors for 
such mobile applications must be designed to 
operate from a low voltage DC power supply. 
These compressors must also be compact in 
their dimensions, highly reliable and yield high 
performances. 

GLT80TDC is an answer to the needs of users 
requiring comfort and reliability in their 
travelling, either on holidays, at work or in any 
other circumstance where a DC powered air 
conditioner is utilised. The GLT80TDC is designed 
to operate silently, efficiently and reliably even 
up to angles of tilt of 20º, and works with the 
environmentally friendly refrigerant R134a. Its 
design is based on the “L” series, which has been 
successfully present in the market since 1964, 
and has had sales of more than 200 million units. 

GLT80TDC is designed for capillary tube 
expansion and can be powered at 24 and 42V 
DC, and also at 12V with some restriction. Each 
unit is supplied with a dedicated electronic driver 
(FDC3), which features all the protections for 
both the battery and the driver itself, including 
the compressor motor. The driver automatically 
adjusts itself to the voltage of the power supply.

Evaporating temperature range: -25ºC to +10ºC.
Condensing temperature range: up to 65ºC. Pull-
down peak: 70ºC.
Ambient temperature range: -10 to 55ºC (65ºC at 
starting).

In case of ambient temperature lower than 0ºC, 
an oil heater will be needed.

The electronic control unit FDC3 is supplied with 
the exclusive Serial Port Interface (SPI), featuring 
a RJ45 telephone type connector. SPI allows the 
electronic driver to be connected to a computer 
for programming purposes using the FxC 
programming package (hardware and software, 
provided by the manufacturer upon request), 
and allows the communication with an Electronic 
Integral Manager of the appliance (EIM), and 
making the compressor work in slave mode. 

FDC3 electronic driver includes Smart Speed® as 
programming option, which is a plug-in system 
for automatically self adapting compressor 
speed to current thermal load in refrigerating 
appliances. 

Smart Speed® reduces number of thermostat 
cycles by minimizing compressor speed, 
enlarging on-time at every thermostat cycle, 
so that start/stop energy loses are substantially 
reduced. Lowest speed yields also highest 
evaporating temperature, and so highest C.O.P. 
and lowest energy consumption. Pull-down is 
done at maximum programmed speed, so pull-
down time is very short with respect to fixed 
speed systems. No design parameters neither of 
the compressor nor the appliance are required to 
be programmed, so Smart Speed® can be easily 
used in all appliances with no design efforts.

FDC3 electronic driver includes Sleep and Sleep 
Energy Saving as programming option, which are 
plug-in systems specially conceived for mobile 
air conditioners avoiding any other electronic 
device. Sleep and Sleep Energy Saving make the 
air conditioner work for four hours since start-
up. Sleep Energy Saving makes the compressor 
run at maximum programmed speed during 
the first hour, when highest cooling capacity is 
needed, and lowers progressively the compressor 
speed up to minimum velocity three hours 
later. Maximum comfort and minimum energy 
consumption are thus achieved. 

GLT80TDC starting capability is as low as 10 V 
under any balanced pressure; it also admits a 
certain remaining differential pressure when 
thermostat off-time is abnormally short. For 
improving even more the starting capability, 
FDC3 electronic driver can be programmed with 
a 3 minutes minimum thermostat off-time. The 
delay is a programming option which can be 
easily enabled by means of the FxC programming 
kit. 

FDC3 also includes a 1 second filter at the 
thermostat input to prevent the appliance from 
wrong operation due to typical micro switching 
produced by vibrations in those appliances that 
fit tilt switches at the thermostat circuit. So, 
analogical filtering is not needed. 

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FRCC.PC.041.A1.02

Summary of Contents for GLT80TDC

Page 1: ...Danfoss Light Commercial Refrigeration Compressors GLT80TDC Direct Current 24 42V Mobile Applications Application guidelines http cc danfoss com...

Page 2: ......

Page 3: ...Wiring and Connections 6 The serial port interface 8 Operating voltage 9 Battery protection system 10 Setting up the speed 12 Programming the electronic driver 13 Protections and alarms 14 Compressor...

Page 4: ...ppliance EIM and making the compressor work in slave mode FDC3 electronic driver includes Smart Speed as programming option which is a plug in system for automatically self adapting compressor speed t...

Page 5: ...been stopped during a certain period of time with an inclination higher than 15 it is strongly recommended to not start up the compressor immediately after coming back to the correct position We recom...

Page 6: ...FUSE MUST BE PLACED BETWEEN THE POLE OF THE BATTERY OR DC POWER SUPPLY AND THE POWER INPUT TERMINAL OF THE ELECTRONIC DRIVER 12V SYSTEMS 30A FUSE 24V SYSTEMS 30A FUSE 42V SYSTEMS 20A FUSE In some spe...

Page 7: ...iagram Fig 2 FDC3 wiring scheme Fig 3 Connection of FDC3 driver to the compressor The FDC3 electronic driver features a terminal board where all connections are made The terminal lay out is described...

Page 8: ...y alarm Set up either the compressor speed or the battery protection level through physical connections between IN1 IN2 and COM Connect the electronic driver as slave to an Electronic Integral Manager...

Page 9: ...is within 33 and 42 4V Special programming option The compressor can be powered by a variable DC source as for instance a photovoltaic panel in which the output voltage strongly depends on the intens...

Page 10: ...0 40 0 2 0 3 0 Special 9 0 40 0 1 0 3 0 Externally using COM IN1 and IN2 of SPI This option prevents from the possibility of setting up the speed externally using COM IN1 and IN2 of SPI as defined in...

Page 11: ...than the maximum nominal voltage 14V 28V and 42V for 12V 24V and 42V systems respectively A linear function of the battery voltage in the range between the cut in and the maximum nominal voltages This...

Page 12: ...Sleep Energy Saving is done in the same way as Sleep Slave mode Under this mode variable speed is controlled by an Electronic Integral Manager of the appliance EIM permanently connected to the electro...

Page 13: ...incompatible with external battery protection step 8 2 7 2 Smart Speed mode Select maximum fixed speed or external switcher connected to SPI and proceed as described in 7 1 1 or 7 1 2 respectively 7 3...

Page 14: ...om the power supply The intervention of the thermostat during the sequence of automatic restart attempts interrupts and resets the sequence The SPI can be configured in a way that a LED can be connect...

Page 15: ...rd ON OFF according with CECOMAF GT 4004 standard Vibrations according with ASTM 5728 Level I standard Application Application MBP HBP A C Refrigerant R134a Evaporation temp range C 25 to 10 Expansion...

Page 16: ...Compressor overload Electronic driver overheat Programmable running modes Standard Smart Speed Sleep Sleep Energy Saving Slave Setup by default Running mode Standard Speed selection external switcher...

Page 17: ...P 2 000 116 1 15 264 1 64 577 2 34 2 500 142 1 13 330 1 62 712 2 26 3 000 168 1 11 395 1 58 842 2 17 3 500 192 1 09 454 1 54 968 2 07 r p m T evap 25 C T evap 10 C T evap 7 2 C Pe W I A Pe W I A Pe W...

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Page 20: ...technology specialists Today we operate from engineering and manufacturing facilities spanning across three continents FRCC PC 041 A1 02 Danfoss Light Commercial Refrigeration Compressors made by Hua...

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