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Battery protection system

There is a protection system for the battery that 
prevents the compressor from operating if the 
available voltage becomes too low. The battery 
protection level should be set up as following: 

• By programming: 

Voltage limits for battery protection can be freely 
set, by the customer for every system (12-14V, 
24-28V, 36-42V or special) by means of the serial 

port of a PC connected to the SPI port of the 
electronic driver using the FxC programming 
package provided by the manufacturer upon 
request. In that option cut-out and cut-in values 
must respect the rule defined by Table 2. 

In Table 2, ΔV is the difference between cut-out 
and cut-in, that is, the cut-in value is the result of 
adding ΔV to the cut-out value. 

Table 2. Limits of battery 

protection parameters 

Table 3. IN1, IN2 and COM 

connection for battery 

protection set up 0=open 

connection; 1=shortened

Rated voltage 

range (V)

Cut-out (V)

ΔV

min

max

min

max

12-14

9,0

12,0

1,0

1.5

24-28

20,0

26,0

2,0

3,0

36-42

34,0

40,0

2,0

3,0

Special

9,0

40,0

1,0

3,0

• Externally, using COM, IN1 and IN2 of SPI: 

· This option prevents from the possibility of 
setting up the speed externally using COM, IN1 
and IN2 of SPI as defined in point 6. 

· The external battery protection set up option 
must be previously programmed for external 
adjustment of the protection limits. 

· Voltage limits are set up by means of a PC 
through its serial port connected to the 

electronic driver SPI. It can be done by the 
customer itself using the FxC programming 
package. 

· The cut-out (battery voltage at which the 
driver stops operating) and the cut-in (battery 
voltage at which driver re-starts operation 
after a cut-off) values are set up by connecting 
the SPI connector terminals IN1 and IN2 to 
COM. according to the connection made, four 
protection levels can be selected as shown in 
Table 3.

Protection limits (V)

Rated operating voltage range

Protection

level

Connection to COM

12-14 V

24-28 V

36-42 V

IN1

IN2

cut-out

cut-in

cut-out

cut-in

cut-out

cut-in

Standard

0

0

10,0

11,5

22,0

24,5

36,0

38,5

Low

1

0

9,0

10,5

20,0

22,5

34,0

36,5

High

0

1

11,0

12,5

24,0

26,5

38,0

40,5

Very high

1

1

12,0

13,5

26,0

28,5

40,0

42,5

10

FRCC.PC.041.A1.02

Summary of Contents for GLT80TDC

Page 1: ...Danfoss Light Commercial Refrigeration Compressors GLT80TDC Direct Current 24 42V Mobile Applications Application guidelines http cc danfoss com...

Page 2: ......

Page 3: ...Wiring and Connections 6 The serial port interface 8 Operating voltage 9 Battery protection system 10 Setting up the speed 12 Programming the electronic driver 13 Protections and alarms 14 Compressor...

Page 4: ...ppliance EIM and making the compressor work in slave mode FDC3 electronic driver includes Smart Speed as programming option which is a plug in system for automatically self adapting compressor speed t...

Page 5: ...been stopped during a certain period of time with an inclination higher than 15 it is strongly recommended to not start up the compressor immediately after coming back to the correct position We recom...

Page 6: ...FUSE MUST BE PLACED BETWEEN THE POLE OF THE BATTERY OR DC POWER SUPPLY AND THE POWER INPUT TERMINAL OF THE ELECTRONIC DRIVER 12V SYSTEMS 30A FUSE 24V SYSTEMS 30A FUSE 42V SYSTEMS 20A FUSE In some spe...

Page 7: ...iagram Fig 2 FDC3 wiring scheme Fig 3 Connection of FDC3 driver to the compressor The FDC3 electronic driver features a terminal board where all connections are made The terminal lay out is described...

Page 8: ...y alarm Set up either the compressor speed or the battery protection level through physical connections between IN1 IN2 and COM Connect the electronic driver as slave to an Electronic Integral Manager...

Page 9: ...is within 33 and 42 4V Special programming option The compressor can be powered by a variable DC source as for instance a photovoltaic panel in which the output voltage strongly depends on the intens...

Page 10: ...0 40 0 2 0 3 0 Special 9 0 40 0 1 0 3 0 Externally using COM IN1 and IN2 of SPI This option prevents from the possibility of setting up the speed externally using COM IN1 and IN2 of SPI as defined in...

Page 11: ...than the maximum nominal voltage 14V 28V and 42V for 12V 24V and 42V systems respectively A linear function of the battery voltage in the range between the cut in and the maximum nominal voltages This...

Page 12: ...Sleep Energy Saving is done in the same way as Sleep Slave mode Under this mode variable speed is controlled by an Electronic Integral Manager of the appliance EIM permanently connected to the electro...

Page 13: ...incompatible with external battery protection step 8 2 7 2 Smart Speed mode Select maximum fixed speed or external switcher connected to SPI and proceed as described in 7 1 1 or 7 1 2 respectively 7 3...

Page 14: ...om the power supply The intervention of the thermostat during the sequence of automatic restart attempts interrupts and resets the sequence The SPI can be configured in a way that a LED can be connect...

Page 15: ...rd ON OFF according with CECOMAF GT 4004 standard Vibrations according with ASTM 5728 Level I standard Application Application MBP HBP A C Refrigerant R134a Evaporation temp range C 25 to 10 Expansion...

Page 16: ...Compressor overload Electronic driver overheat Programmable running modes Standard Smart Speed Sleep Sleep Energy Saving Slave Setup by default Running mode Standard Speed selection external switcher...

Page 17: ...P 2 000 116 1 15 264 1 64 577 2 34 2 500 142 1 13 330 1 62 712 2 26 3 000 168 1 11 395 1 58 842 2 17 3 500 192 1 09 454 1 54 968 2 07 r p m T evap 25 C T evap 10 C T evap 7 2 C Pe W I A Pe W I A Pe W...

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Page 20: ...technology specialists Today we operate from engineering and manufacturing facilities spanning across three continents FRCC PC 041 A1 02 Danfoss Light Commercial Refrigeration Compressors made by Hua...

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