Danfoss ET5070, Operator'S Manual, Page: 6 / 96

4.1 Transport ..................................................................................................... 32
4.2 Intermediate storage of machine/unit .......................................................... 33
4.3 Commissioning ............................................................................................ 33
4.3.1 Filling hydraulic oil ............................................................................ 34
4.3.2 Electrical connection ........................................................................ 36
4.3.3 Bleeding the hydraulic system .......................................................... 38
5 Operation ............................................................................................................ 39
5.1 What you have to observe ........................................................................... 39
5.2 Activation ..................................................................................................... 39
5.3 Forming the workpiece ................................................................................ 40
5.3.1 Prerequisites .................................................................................... 40
5.3.2 Operation mode buttons control panel ............................................. 40
5.3.3 Remote automatic mode, via dual foot switch .................................. 42
5.3.4 Remote automatic mode, via depth stop .......................................... 43
5.4 Changing the crimping dies ......................................................................... 44
5.4.1 Changing the crimping dies/intermediate dies with a die key ........... 44
5.4.2 Changing the crimping dies with the quick die change system (only
profile 239)................................................................................................... 46
5.5 Adjusting the depth stop .............................................................................. 48
5.6 Setting the forming dimension ..................................................................... 50
5.7 Stop ............................................................................................................. 51
5.8 Emergency stop ........................................................................................... 52
5.9 Cleaning ...................................................................................................... 53
6 Maintenance ....................................................................................................... 54
6.1 What you have to observe ........................................................................... 54
6.2 Maintenance schedule ................................................................................. 54
6.3 Hydraulic oil and hydraulic oil filter replacement .......................................... 57
6.4 Checking and replacing slide bearing plates ............................................... 59
6.5 Installation of spring-mounted pressure piece in intermediate dies ............. 62
6.6 Replacement of relay/opto-coupler .............................................................. 63
7 Troubleshooting ................................................................................................. 64
8 Decommissioning, disposal .............................................................................. 66
8.1 Dismantling .................................................................................................. 67
8.2 Recycling ..................................................................................................... 67
8.3 Consumables and waste ............................................................................. 67
9 Annex .................................................................................................................. 69