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Installation, operation and maintenance instructions - VMGFE102

Level 2

The two cleaning products can be used for any of the 
following coil fi nishes: Cu/Cu, Cu/Al, Cu/Al with Polual, 
Blygold and/or Heresite protection.

Clean the coil, using appropriate products.
We recommend TOTALINE products for coil cleaning:
Part No. P902 DT 05EE: traditional cleaning method
Part No. P902 CL 05EE: cleaning and degreasing.

These products have a neutral pH value, do not contain 
phosphates, are not harmful to the human body, and can be 
disposed of through the public drainage system.

Depending on the degree of fouling both products can be 
used diluted or undiluted.

For normal maintenance routines we recommend using 1 kg 
of the concentrated product, diluted to 10%, to treat a coil 
surface of 2 m

2

. This process can either be carried out  using a 

high-pressure spray gun in the low-pressure position. With 
pressurised cleaning methods care should be taken not to 
damage the coil fi ns. The spraying of the coil must be done:
• 

in the direction of the fi ns

• 

in the opposite direction of the air fl ow direction

• 

with a large diff user (25-30°)

• 

at a minimum distance of 300 mm from the coil.

It is not necessary to rinse the coil, as the products used are 
pH neutral. To ensure that the coil is perfectly clean, we 
recommend rinsing with a low water fl ow rate. The pH value 
of the water used should be between 7 and 8.

WARNING: Never use pressurised water without a large 
diff user. Do not use high-pressure cleaners for Cu/Cu and Cu/
Al coils.

Concentrated and/or rotating water jets are strictly 
forbidden. Never use a fl uid with a temperature above 45°C to 
clean the air heat exchangers.

Correct and frequent cleaning (approximately every three 
months) will prevent 2/3 of the corrosion problems.

Protect the control box during cleaning operations.

16.7 - Water heat exchanger maintenance

Check that:
• 

the insulating foam is intact and securely in place.

• 

the cooler heaters are operating, secure and correctly 
positioned.

• 

the water-side connections are clean and show no sign 
of leakage.

16.8 - Refrigerant volume

The unit must be operated in cooling mode to fi nd out, if the 
unit charge is correct, by checking the actual subcooling.

Following a small refrigerant leak a loss of refrigerant, 
compared to the initial charge will be noticeable in the 
cooling mode and aff ect the subcooling value obtained at 
the air heat exchanger (condenser) outlet, but it will not be 
noticeable in the heating mode.

IMPORTANT: It is therefore not possible to optimise the 
refrigerant charge in the heating mode after a leak. The unit 
must be operated in the cooling mode to check, if an 
additional charge is required.

16.9 - Characteristics of R-410A

Saturated temperatures (°C) based on the relative pressure (in kPa)

Saturated
temperature, °C

Relative 
pressure, kPa

Saturated
temperature, °C

Relative
pressure, kPa

-20

297

25

1552

-19

312

26

1596

-18

328

27

1641

-17

345

28

1687

-16

361

29

1734

-15

379

30

1781

-14

397

31

1830

-13

415

32

1880

-12

434

33

1930

-11

453

34

1981

-10

473

35

2034

-9

493

36

2087

-8

514

37

2142

-7

535

38

2197

-6

557

39

2253

-5

579

40

2311

-4

602

41

2369

-3

626

42

2429

-2

650

43

2490

-1

674

44

2551

0

700

45

2614

1

726

46

2678

2

752

47

2744

3

779

48

2810

4

807

49

2878

5

835

50

2947

6

864

51

3017

7

894

52

3088

8

924

53

3161

9

956

54

3234

10

987

55

3310

11

1020

56

3386

12

1053

57

3464

13

1087

58

3543

14

1121

59

3624

15

1156

60

3706

16

1192

61

3789

17

1229

62

3874

18

1267

63

3961

19

1305

64

4049

20

1344

65

4138

21

1384

66

4229

22

1425

67

4322

23

1467

68

4416

24

1509

69

4512

70

4610

AR05 units use high-pressure R-410A refrigerant (the unit 
operating pressure is above 40 bar, the pressure at 35°C air 
temperature is 50% higher than for R-22). Special equipment 
must be used when working on the refrigerant circuit 
(pressure gauge, charge transfer, etc.).

Summary of Contents for AR05 017 Series

Page 1: ...t Pumps Nominal cooling capacity 40 150 kW Nominal heating capacity 40 160 kW 50 Hz For the operation of the control please refer to the Control manual for the AR05 017 160 series Installation operati...

Page 2: ...wer supply 14 10 3 Voltage phase imbalance 14 10 4 Recommended wire sections 14 10 5 Field control wiring 15 10 6 Power supply 15 11 WATER CONNECTIONS 15 11 1 Operating precautions and recommendations...

Page 3: ...Refrigerant 26 14 10 High pressure safety switch 26 14 11 Receiver 26 14 12 Four way valve 26 15 OPTIONS AND ACCESSORIES 27 14 13 Control box 27 16 STANDARD MAINTENANCE 28 16 1 Level 1 maintenance 28...

Page 4: ...e declarations of conformity for these products 1 2 Check equipment received Inspect the unit for damage or missing parts If damage is detected or if shipment is incomplete immediately le a claim with...

Page 5: ...hat ensures that people and property are not exposed to refrigerant leaks These uids may be di used in the air but far away from any building air intake or they must be discharged in a quantity that i...

Page 6: ...that has leaked is generally lower than its original calibration The new calibration may a ect the operating range To avoid nuisance trippingorleaks replaceorre calibratethevalve OPERATING CHECKS IMPO...

Page 7: ...is running Be sure pressure is at 0 kPa before removing components or opening a circuit Do not attempt to repair or recondition any safety devices when corrosion or build up of foreign material rust d...

Page 8: ...refer to the chapter Dimensions and clearances to con rm that there is adequate space for all connections and serviceoperations Forthecentreofgravitycoordinates the position of the unit mounting holes...

Page 9: ...the location of xing points weight distribution and coordinates of the centre of gravity refer to the certi ed dimensional drawings B In multiple unit installations maximum four units the side clearan...

Page 10: ...of the centre of gravity refer to the certi ed dimensional drawings B In multiple unit installations maximum four units the side clearance between the units should be increased from 1000 to 2000 mm C...

Page 11: ...hown is a guideline only To nd out the unit refrigerant charge please refer to the unit nameplate In accordance with ISO 9614 1 for information only The values have been rounded and are for informatio...

Page 12: ...onsidered always contact your local Danfoss representative The required protection level for this class is IP43BW according to reference document IEC 60529 All AR05 units are protected to IP44CW and f...

Page 13: ...o add a storage tank to the circuit This tank should be equipped with ba es to allow mixing of the uid water or brine Please refer to the examples below 9 2 Operating range standard units heating mode...

Page 14: ...Pure water litres 600 400 200 1680 1120 560 10 ethylene glycol l 450 300 150 1260 840 420 20 ethylene glycol l 330 220 110 930 620 310 30 ethylene glycol l 270 180 90 750 500 250 40 ethylene glycol l...

Page 15: ...replaced more frequently every 15000 operating hours instead of 25000 hours for an appliacation using water Recommendations on heat exchange uids No NH4 ammonium ions in the water they are very detrim...

Page 16: ...hanger and internal piping that have an automatic supply and by pump cycling units with hydronic module and Reinforced frost protection option Never switch o the water heat exchanger and hydronic circ...

Page 17: ...t leaving pressure information see installation manual Check valve Note x 2 for a dual pump not provided for a single pump Plate heat exchanger Water heat exchanger frost protection heater Installatio...

Page 18: ...et and outlet item 19 As the total system pressure drop is not known exactly at the start up the water ow rate must be adjusted with the control valve to obtain the speci c ow rate for this system Hyd...

Page 19: ...e connected to the unit inlet and outlet item 19 Let the pump run for two consecutive hours to clean the hydronic circuit of the system presence of solid contaminants Take another reading Compare this...

Page 20: ...er is not contaminated Pressure di erential set point control procedure Once the circuit has been cleaned select the hydronic circuit con guration for which the unit selection has been made in general...

Page 21: ...rate that the maximum value or a higher frequency than the maximum value the system settles at the maximum ow rate or maximum frequency and this results in a higher delta T value than the set point H...

Page 22: ...05 120 160 Pressure drop kPa Pressure drop kPa Water ow rate l s Water ow rate l s Water ow rate l s Water ow rate l s Legend 1 AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078 Legend 1...

Page 23: ...AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078 Legend 1 AR05 080 2 AR05 090 3 AR05 100 4 AR05 120 5 AR05 140 Legend 1 AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078...

Page 24: ...peration of two units in master slave mode The control of a master slave assembly is in the entering water and does not require any additional sensors standard con guration It can also be located in t...

Page 25: ...capacity of the heat pump at 7 C outdoor air temperature This requires only a 400 V 3 ph 50 Hz power supply source as well as a connection to the unit via a communication bus For the required con gura...

Page 26: ...densables in the system The presence of moisture changes the colour of the indicator paper in the sight glass 14 7 Filter drier This is a one piece brazed lter drier located in the liquid line The rol...

Page 27: ...complies with JBus protocol Easy connection by communication bus to a building management system AR05 039 160 Bacnet gateway 148C Two directional communications board complies with Bacnet protocol Eas...

Page 28: ...hly or annually depending on the veri cation type In these conditions the following maintenance operations are recommended Carry out all level 1 operations then Electrical checks At least once a year...

Page 29: ...Contactor LC1D12B7 KM 1 7 Contactor LC1D18B7 1 7 Contactor LC1D25B7 2 5 Tunnel terminal screw compressor circuit breaker Circuit breaker 25507 QM 3 6 Circuit breaker 25508 Circuit breaker 25509 Tunne...

Page 30: ...perations 16 7 Water heat exchanger maintenance Check that the insulating foam is intact and securely in place the cooler heaters are operating secure and correctly positioned the water side connectio...

Page 31: ...nt check Is there any shipping damage If so where Will this damage prevent unit start up Unit is level in its installation Power supply agrees with the unit name plate Electrical circuit wiring has be...

Page 32: ...nal kW capacity for process cooling Proper loop volume established Proper loop corrosion inhibitor included litres of Proper loop freeze protection included if required litres of Water piping includes...

Page 33: ...t in the LOCAL ON position Unit starts and operates properly Temperatures and pressures WARNING Once the machine has been operating for a while and the temperatures and pressures have stabilized recor...

Page 34: ...34 Installation operation and maintenance instructions VMGFE102 VMGFE102...

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