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Installation, operation and maintenance instructions - VMGFE102

The system calculates the measured pressure diff erential 
value, compares it with the user-selected set point value and 
modulates the pump speed as necessary. The result is:
• 

an increased fl ow rate, if a lower value than the set point 
is measured,

• 

an decreased fl ow rate, if a higher value than the set 
point is measured.

This fl ow rate variation is realised, observing the minimum 
and maximum admissible unit fl ow rates as well as the 
minimum and maximum pump supply frequency values.

The pressure diff erential value maintained can in certain 
cases be diff erent from the set point value:
• 

If the set point value is too high (achieved for a higher 
fl ow rate than the maximum value or a higher frequency 
than the maximum value), the system settles at the 
maximum fl ow rate or maximum frequency and this 
results in a lower pressure diff erential than the set point.

• 

If the set point value is too low (achieved for a lower fl ow 
rate that the minimum value or a lower frequency than the 
minimum value), the system settles at the minimum 
fl ow rate or minimum frequency and this results in a 
higher pressure diff erential than the set point.

Hydronic circuit cleaning procedure

First of all any possible pollution in the hydronic circuit must 
be eliminated.
• 

Start-up the pump using the forced start command (refer 
to the controls manual).

• 

Set the frequency to the maximum value to achieve a 
higher fl ow rate.

• 

If a “maximum fl ow rate exceeded” alarm occurs, 
decrease the frequency until the correct value is found.

• 

Read the fl ow rate at the user interface (refer to the 
controls manual).

• 

Let the pump run for two consecutive hours to clean the 
hydronic circuit of the system (presence of solid 
contaminants).

• 

Repeat the fl ow rate reading and compare this value 
with the initial value.

• 

If the fl ow rate has decreased, this indicates that the 
screen fi lter must be removed and cleaned, as the 
hydronic circuit contains solid particles. In this case close 
the shut-off  valves at the water inlet and outlet (item 17) 
and remove the screen fi lter (item 1) after emptying the 
hydronic section of the unit (item 6).

• 

Purge the air from the circuit (items 5 and 15).

• 

Renew, if necessary, to ensure that the fi lter is not 
contaminated.

Pressure diff erential set point control procedure

Once the circuit has been cleaned, select the hydronic circuit 
confi guration for which the unit selection has been made (in 
general, all receivers are open and all emitters are in the 
on-state).

Read the fl ow rate on the user interface and compare the 
value obtained to the theoretical selection value:
• 

If the fl ow rate reading is higher than the specifi ed value, 
decrease the pump supply frequency to decrease the 
fl ow rate value (consult the control manual).

• 

If the fl ow rate reading is lower than the specifi ed value, 
increase the pump supply frequency to increase the fl ow 
rate value (consult the control manual).

Continue this procedure until the nominal fl ow rate at the 
required unit operating point is reached.

Read the pressure value at the unit outlet that corresponds to 
the operating point reached (consult the control manual).

Stop the forced operation of the pump and proceed with the 
confi guration of the unit for the required control mode 
(consult the control manual).

Adjust the control parameters (refer to the control manual): 
• Water 

fl ow rate control method (pressure)

• 

Pressure value to be controlled

The unit default confi guration is fi xed speed,  50 Hz.

NOTES:

• 

If the low or high frequency limits are reached before the 
specifi ed fl ow rate is reached, keep the frequency control 
within the low or high limit and read the pressure value at 
the unit outlet.

• 

If the user knows the unit outlet pressure value to be 
maintained in advance, this can be entered directly as the 
correct parameter. The hydronic circuit cleaning procedure 
must not be left out. 

12.4 - Units with hydronic module and variable-speed 
pump - temperature diff erence control

The system fl ow rate is not controlled by a nominal value.

It is adjusted by the system (pump speed variation) to 
maintain the user-selected temperature diff erence value 
(delta T) at the heat exchanger.

The temperature probes at the heat exchanger inlet and 
outlet (items 8 and 9 in the typical hydronic circuit diagram) 
are used as means of control.

The system reads the measured temperature values, calcu-
lates the corresponding temperature diff erence, compares it 
with the user-selected set point value and modulates the 
pump speed as necessary:
• 

If a higher delta T value than the set point is measured, 
the fl ow rate is increased.

• 

If a lower delta T value than the set point is measured, 
the fl ow rate is decreased.

Summary of Contents for AR05 017 Series

Page 1: ...t Pumps Nominal cooling capacity 40 150 kW Nominal heating capacity 40 160 kW 50 Hz For the operation of the control please refer to the Control manual for the AR05 017 160 series Installation operati...

Page 2: ...wer supply 14 10 3 Voltage phase imbalance 14 10 4 Recommended wire sections 14 10 5 Field control wiring 15 10 6 Power supply 15 11 WATER CONNECTIONS 15 11 1 Operating precautions and recommendations...

Page 3: ...Refrigerant 26 14 10 High pressure safety switch 26 14 11 Receiver 26 14 12 Four way valve 26 15 OPTIONS AND ACCESSORIES 27 14 13 Control box 27 16 STANDARD MAINTENANCE 28 16 1 Level 1 maintenance 28...

Page 4: ...e declarations of conformity for these products 1 2 Check equipment received Inspect the unit for damage or missing parts If damage is detected or if shipment is incomplete immediately le a claim with...

Page 5: ...hat ensures that people and property are not exposed to refrigerant leaks These uids may be di used in the air but far away from any building air intake or they must be discharged in a quantity that i...

Page 6: ...that has leaked is generally lower than its original calibration The new calibration may a ect the operating range To avoid nuisance trippingorleaks replaceorre calibratethevalve OPERATING CHECKS IMPO...

Page 7: ...is running Be sure pressure is at 0 kPa before removing components or opening a circuit Do not attempt to repair or recondition any safety devices when corrosion or build up of foreign material rust d...

Page 8: ...refer to the chapter Dimensions and clearances to con rm that there is adequate space for all connections and serviceoperations Forthecentreofgravitycoordinates the position of the unit mounting holes...

Page 9: ...the location of xing points weight distribution and coordinates of the centre of gravity refer to the certi ed dimensional drawings B In multiple unit installations maximum four units the side clearan...

Page 10: ...of the centre of gravity refer to the certi ed dimensional drawings B In multiple unit installations maximum four units the side clearance between the units should be increased from 1000 to 2000 mm C...

Page 11: ...hown is a guideline only To nd out the unit refrigerant charge please refer to the unit nameplate In accordance with ISO 9614 1 for information only The values have been rounded and are for informatio...

Page 12: ...onsidered always contact your local Danfoss representative The required protection level for this class is IP43BW according to reference document IEC 60529 All AR05 units are protected to IP44CW and f...

Page 13: ...o add a storage tank to the circuit This tank should be equipped with ba es to allow mixing of the uid water or brine Please refer to the examples below 9 2 Operating range standard units heating mode...

Page 14: ...Pure water litres 600 400 200 1680 1120 560 10 ethylene glycol l 450 300 150 1260 840 420 20 ethylene glycol l 330 220 110 930 620 310 30 ethylene glycol l 270 180 90 750 500 250 40 ethylene glycol l...

Page 15: ...replaced more frequently every 15000 operating hours instead of 25000 hours for an appliacation using water Recommendations on heat exchange uids No NH4 ammonium ions in the water they are very detrim...

Page 16: ...hanger and internal piping that have an automatic supply and by pump cycling units with hydronic module and Reinforced frost protection option Never switch o the water heat exchanger and hydronic circ...

Page 17: ...t leaving pressure information see installation manual Check valve Note x 2 for a dual pump not provided for a single pump Plate heat exchanger Water heat exchanger frost protection heater Installatio...

Page 18: ...et and outlet item 19 As the total system pressure drop is not known exactly at the start up the water ow rate must be adjusted with the control valve to obtain the speci c ow rate for this system Hyd...

Page 19: ...e connected to the unit inlet and outlet item 19 Let the pump run for two consecutive hours to clean the hydronic circuit of the system presence of solid contaminants Take another reading Compare this...

Page 20: ...er is not contaminated Pressure di erential set point control procedure Once the circuit has been cleaned select the hydronic circuit con guration for which the unit selection has been made in general...

Page 21: ...rate that the maximum value or a higher frequency than the maximum value the system settles at the maximum ow rate or maximum frequency and this results in a higher delta T value than the set point H...

Page 22: ...05 120 160 Pressure drop kPa Pressure drop kPa Water ow rate l s Water ow rate l s Water ow rate l s Water ow rate l s Legend 1 AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078 Legend 1...

Page 23: ...AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078 Legend 1 AR05 080 2 AR05 090 3 AR05 100 4 AR05 120 5 AR05 140 Legend 1 AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078...

Page 24: ...peration of two units in master slave mode The control of a master slave assembly is in the entering water and does not require any additional sensors standard con guration It can also be located in t...

Page 25: ...capacity of the heat pump at 7 C outdoor air temperature This requires only a 400 V 3 ph 50 Hz power supply source as well as a connection to the unit via a communication bus For the required con gura...

Page 26: ...densables in the system The presence of moisture changes the colour of the indicator paper in the sight glass 14 7 Filter drier This is a one piece brazed lter drier located in the liquid line The rol...

Page 27: ...complies with JBus protocol Easy connection by communication bus to a building management system AR05 039 160 Bacnet gateway 148C Two directional communications board complies with Bacnet protocol Eas...

Page 28: ...hly or annually depending on the veri cation type In these conditions the following maintenance operations are recommended Carry out all level 1 operations then Electrical checks At least once a year...

Page 29: ...Contactor LC1D12B7 KM 1 7 Contactor LC1D18B7 1 7 Contactor LC1D25B7 2 5 Tunnel terminal screw compressor circuit breaker Circuit breaker 25507 QM 3 6 Circuit breaker 25508 Circuit breaker 25509 Tunne...

Page 30: ...perations 16 7 Water heat exchanger maintenance Check that the insulating foam is intact and securely in place the cooler heaters are operating secure and correctly positioned the water side connectio...

Page 31: ...nt check Is there any shipping damage If so where Will this damage prevent unit start up Unit is level in its installation Power supply agrees with the unit name plate Electrical circuit wiring has be...

Page 32: ...nal kW capacity for process cooling Proper loop volume established Proper loop corrosion inhibitor included litres of Proper loop freeze protection included if required litres of Water piping includes...

Page 33: ...t in the LOCAL ON position Unit starts and operates properly Temperatures and pressures WARNING Once the machine has been operating for a while and the temperatures and pressures have stabilized recor...

Page 34: ...34 Installation operation and maintenance instructions VMGFE102 VMGFE102...

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