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Installation, operation and maintenance instructions - VMGFE102

1.3 - Installation safety considerations

After the unit has been received, when it is ready to be 
installed or reinstalled, and before it is started up, it must be 
inspected for damage. Check that the refrigerant circuits are 
intact, especially that no components or pipes have shifted or 
been damaged (e.g. following a shock). If in doubt, carry out a 
leak tightness check. If damage is detected upon receipt, 
immediately fi le a claim with the shipping company.

This machine must be installed in a location that is not 
accessible to the public and protected against access by 
non-authorised people.

Do not remove the skid or the packaging until the unit is in its 
fi nal position. These units can be moved with a fork lift truck, 
as long as the forks are positioned in the right place and 
direction on the unit.

The units can also be lifted with slings, using only the 
designated lifting points marked on the unit (labels on the 
chassis and a label with all unit handling instructions are 
attached to the unit).

Use slings with the correct capacity, and always follow the 
lifting instructions on the certifi ed drawings supplied for the 
unit. 

Safety is only guaranteed, if these instructions are carefully 
followed. If this is not the case, there is a risk of material 
deterioration and injuries to personnel.

These units are not designed to be lifted from above.

Never cover any safety devices.

This applies to the safety valve in the water circuit and the 
safety valve(s) in the cooling circuit(s). Ensure that the valves 
are correctly installed, before operating the unit. The safety 
valves are designed and installed to ensure protection against 
fi re risk. Removing the safety valves is only permitted if the fi re 
risk is fully controlled and the responsibility of the user.

All factory-installed safety valves are lead-sealed to prevent 
any calibration change.

The safety valves must be connected to discharge pipes for 
units installed in confi ned spaces. These pipes must be 
installed in a way that ensures that people and property are 
not exposed to refrigerant leaks. These fl uids may be diff used 
in the air, but far away from any building air intake, or they 
must be discharged in a quantity that is appropriate for a 
suitably absorbing environment.

Safety valves must be checked periodically. See paragraph 
“Repair safety considerations”.

If the safety relief valves are installed on a reversing valve 
(changeover), this is equipped with a safety relief valve on each 
of the two outlets. Only one of the two safety relief valves is in 
operation, the other one is isolated. Never leave the reversing 
valve in the intermediate position, i.e. with both ways open 
(locate the control element in the stop position). If a safety 
valve is removed for checking or replacement please ensure 
that there is always an active safety valve on each of the 
reversing valves installed in the unit.

Provide a drain in the discharge circuit, close to each globe 
valve, to avoid an accumulation of condensate or rain water.

All precautions concerning handling of refrigerant must be 
observed in accordance with local regulations.

Accumulation of refrigerant in an enclosed space can displace 
oxygen and cause asphyxiation or explosions.

Inhalation of high concentrations of vapour is harmful and 
may cause heart irregularities, unconsciousness, or death. 
Vapour is heavier than air and reduces the amount of oxygen 
available for breathing. These products cause eye and skin 
irritation. Decomposition products can be hazardous.

1.4 - Equipment and components under pressure

These products incorporate equipment or components under 
pressure. We recommend that you consult your appropriate 
national trade association or the owner of the equipment or 
compo-nents under pressure (declaration, re-qualifi cation, 
retesting, etc.). The characteristics of this equipment/these 
components are given on the nameplate or in the required 
documentation, supplied with the products.

Do not introduce high static and dynamic pressure compared 
with the existing operating pressures - either service or test 
pressures in the refrigerant circuit or in the heat transfer 
circuit, especially:
• 

limiting the elevation of the condensers or evaporators

• 

taking the circulating pumps into consideration.

Summary of Contents for AR05 017 Series

Page 1: ...t Pumps Nominal cooling capacity 40 150 kW Nominal heating capacity 40 160 kW 50 Hz For the operation of the control please refer to the Control manual for the AR05 017 160 series Installation operati...

Page 2: ...wer supply 14 10 3 Voltage phase imbalance 14 10 4 Recommended wire sections 14 10 5 Field control wiring 15 10 6 Power supply 15 11 WATER CONNECTIONS 15 11 1 Operating precautions and recommendations...

Page 3: ...Refrigerant 26 14 10 High pressure safety switch 26 14 11 Receiver 26 14 12 Four way valve 26 15 OPTIONS AND ACCESSORIES 27 14 13 Control box 27 16 STANDARD MAINTENANCE 28 16 1 Level 1 maintenance 28...

Page 4: ...e declarations of conformity for these products 1 2 Check equipment received Inspect the unit for damage or missing parts If damage is detected or if shipment is incomplete immediately le a claim with...

Page 5: ...hat ensures that people and property are not exposed to refrigerant leaks These uids may be di used in the air but far away from any building air intake or they must be discharged in a quantity that i...

Page 6: ...that has leaked is generally lower than its original calibration The new calibration may a ect the operating range To avoid nuisance trippingorleaks replaceorre calibratethevalve OPERATING CHECKS IMPO...

Page 7: ...is running Be sure pressure is at 0 kPa before removing components or opening a circuit Do not attempt to repair or recondition any safety devices when corrosion or build up of foreign material rust d...

Page 8: ...refer to the chapter Dimensions and clearances to con rm that there is adequate space for all connections and serviceoperations Forthecentreofgravitycoordinates the position of the unit mounting holes...

Page 9: ...the location of xing points weight distribution and coordinates of the centre of gravity refer to the certi ed dimensional drawings B In multiple unit installations maximum four units the side clearan...

Page 10: ...of the centre of gravity refer to the certi ed dimensional drawings B In multiple unit installations maximum four units the side clearance between the units should be increased from 1000 to 2000 mm C...

Page 11: ...hown is a guideline only To nd out the unit refrigerant charge please refer to the unit nameplate In accordance with ISO 9614 1 for information only The values have been rounded and are for informatio...

Page 12: ...onsidered always contact your local Danfoss representative The required protection level for this class is IP43BW according to reference document IEC 60529 All AR05 units are protected to IP44CW and f...

Page 13: ...o add a storage tank to the circuit This tank should be equipped with ba es to allow mixing of the uid water or brine Please refer to the examples below 9 2 Operating range standard units heating mode...

Page 14: ...Pure water litres 600 400 200 1680 1120 560 10 ethylene glycol l 450 300 150 1260 840 420 20 ethylene glycol l 330 220 110 930 620 310 30 ethylene glycol l 270 180 90 750 500 250 40 ethylene glycol l...

Page 15: ...replaced more frequently every 15000 operating hours instead of 25000 hours for an appliacation using water Recommendations on heat exchange uids No NH4 ammonium ions in the water they are very detrim...

Page 16: ...hanger and internal piping that have an automatic supply and by pump cycling units with hydronic module and Reinforced frost protection option Never switch o the water heat exchanger and hydronic circ...

Page 17: ...t leaving pressure information see installation manual Check valve Note x 2 for a dual pump not provided for a single pump Plate heat exchanger Water heat exchanger frost protection heater Installatio...

Page 18: ...et and outlet item 19 As the total system pressure drop is not known exactly at the start up the water ow rate must be adjusted with the control valve to obtain the speci c ow rate for this system Hyd...

Page 19: ...e connected to the unit inlet and outlet item 19 Let the pump run for two consecutive hours to clean the hydronic circuit of the system presence of solid contaminants Take another reading Compare this...

Page 20: ...er is not contaminated Pressure di erential set point control procedure Once the circuit has been cleaned select the hydronic circuit con guration for which the unit selection has been made in general...

Page 21: ...rate that the maximum value or a higher frequency than the maximum value the system settles at the maximum ow rate or maximum frequency and this results in a higher delta T value than the set point H...

Page 22: ...05 120 160 Pressure drop kPa Pressure drop kPa Water ow rate l s Water ow rate l s Water ow rate l s Water ow rate l s Legend 1 AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078 Legend 1...

Page 23: ...AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078 Legend 1 AR05 080 2 AR05 090 3 AR05 100 4 AR05 120 5 AR05 140 Legend 1 AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078...

Page 24: ...peration of two units in master slave mode The control of a master slave assembly is in the entering water and does not require any additional sensors standard con guration It can also be located in t...

Page 25: ...capacity of the heat pump at 7 C outdoor air temperature This requires only a 400 V 3 ph 50 Hz power supply source as well as a connection to the unit via a communication bus For the required con gura...

Page 26: ...densables in the system The presence of moisture changes the colour of the indicator paper in the sight glass 14 7 Filter drier This is a one piece brazed lter drier located in the liquid line The rol...

Page 27: ...complies with JBus protocol Easy connection by communication bus to a building management system AR05 039 160 Bacnet gateway 148C Two directional communications board complies with Bacnet protocol Eas...

Page 28: ...hly or annually depending on the veri cation type In these conditions the following maintenance operations are recommended Carry out all level 1 operations then Electrical checks At least once a year...

Page 29: ...Contactor LC1D12B7 KM 1 7 Contactor LC1D18B7 1 7 Contactor LC1D25B7 2 5 Tunnel terminal screw compressor circuit breaker Circuit breaker 25507 QM 3 6 Circuit breaker 25508 Circuit breaker 25509 Tunne...

Page 30: ...perations 16 7 Water heat exchanger maintenance Check that the insulating foam is intact and securely in place the cooler heaters are operating secure and correctly positioned the water side connectio...

Page 31: ...nt check Is there any shipping damage If so where Will this damage prevent unit start up Unit is level in its installation Power supply agrees with the unit name plate Electrical circuit wiring has be...

Page 32: ...nal kW capacity for process cooling Proper loop volume established Proper loop corrosion inhibitor included litres of Proper loop freeze protection included if required litres of Water piping includes...

Page 33: ...t in the LOCAL ON position Unit starts and operates properly Temperatures and pressures WARNING Once the machine has been operating for a while and the temperatures and pressures have stabilized recor...

Page 34: ...34 Installation operation and maintenance instructions VMGFE102 VMGFE102...

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