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14

Installation, operation and maintenance instructions - VMGFE102

Example:

On a 400 V - 3 ph - 50 Hz supply, the individual phase 
voltages were measured to be:
AB = 406 V; BC = 399 V; AC = 394 V

Average voltage  = (406 + 399 + 394)/3 = 1199/3
 

 

= 399.7 say 400 V

Calculate the maximum deviation from the 400 V average:
(AB) = 406 - 400 = 6
(BC) = 400 - 399 = 1
(CA) = 400 - 394 = 6

The maximum deviation from the average is 6 V. The greatest 
percentage deviation is: 100 x 6/400 = 1.5%

This is less than the permissible 2% and is therefore 
acceptable.

10.4 - Recommended wire sections

Wire sizing is the responsibility of the installer, and depends on 
the characteristics and regulations applicable to each 
installation site. The following is only to be used as a guide-
line, and does not make Danfoss in any way liable. After wire 
sizing has been completed, using the certifi ed dimen-sional 
drawing, the installer must ensure easy connection and 
defi ne any modifi cations necessary on site.

The connections provided as standard for the fi eld-supplied 
power entry cables to the general disconnect/isolator switch 
are designed for the number and type of wires, listed in the 
table below.

The calculations are based on the maximum machine 
cur-rent (see electrical data tables), and standard installation 
practises, in accordance with IEC 60364, table 52C have been 
applied AR05 units are installed outside):
• 

No. 17: suspended aerial lines,

• 

No. 61: buried conduit with a derating coeffi

  cient of 20.

The calculation is based on PVC or XLPE insulated cables with 
copper core. A maximum ambient temperature of 46°C has 
been taken into consideration. The given wire length limits 
the voltage drop to < 5% (length L in metres - see table 
below).

9.6.2 - Maximum water loop volume

Units with hydronic module incorporate an expansion tank 
that limits the water loop volume. The table below gives the 
maximum loop volume for pure water or ethylene glycol with 
various concentrations.

AR05

039-078

080-160

Static pressure

bar

1

2

3

1

2

3

Pure water

litres

600

400

200

1680

1120

560

10% ethylene glycol

l

450

300

150

1260

840

420

20% ethylene glycol

l

330

220

110

930

620

310

30% ethylene glycol

l

270

180

90

750

500

250

40% ethylene glycol

l

225

150

75

630

420

210

If the total system volume is higher than the values given 
above, the installer must add another expansion tank, 
suitable for the additional volume. 

10  ELECTRICAL CONNECTION

10.1 - Control box

Please refer to the certifi ed dimensional drawings, supplied 
with the unit.

10.2 - Power supply

The power supply must conform to the specifi cation on the 
heat pump nameplate. The supply voltage must be within 
the range specifi ed in the electrical data table. For connec-
tions refer to the wiring diagrams and the certifi ed dimen-
sional drawings.

WARNING: Operation of the heat pump with an improper 
supply voltage or excessive phase imbalance constitutes 
abuse which will invalidate the Danfoss warranty. If the 
phase imbalance exceeds 2% for voltage, or 10% for current, 
contact your local electricity supply at once and ensure that 
the heat pump is not switched on until correc-tive measures 
have been taken.

10.3 - Voltage phase imbalance (%)

100 x max. deviation from average voltage

Average voltage

Motor

Minimum and maximum connectable wire sections for AR05 units

AR05

Disconnect switch

Connectable wire

Max. connection capacity

Minimum calculated section

Maximum calculated section

Section, mm²

Section, mm²

Max. length, m

Wire type

Section, mm²

Max. length, m

Wire type

039

1 x 95

1 x 16

165

XLPE Cu

1 x 25

300

PVC Cu

045

1 x 95

1 x 16

165

XLPE Cu

1 x 25

300

PVC Cu

050

1 x 95

1 x 16

165

XLPE Cu

1 x 25

300

PVC Cu

060

1 x 95

1 x 25

210

XLPE Cu

1 x 35

305

PVC Cu

070

1 x 95

1 x 35

220

XLPE Cu

1 x 50

350

PVC Cu

078

1 x 95

1 x 35

220

XLPE Cu

1 x 70

380

PVC Cu

080

1 x 95

1 x 35

220

XLPE Cu

1 x 70

380

PVC Cu

090

1 x 95

1 x 35

220

XLPE Cu

1 x 70

380

PVC Cu

100

1 x 95

1 x 70

280

XLPE Cu

1 x 95

410

PVC Cu

120

1 x 95

1 x 70

280

XLPE Cu

1 x 95

410

PVC Cu

140

1 x 185

1 x 95

305

XLPE Cu

1 x 185

465

PVC Cu

160

1 x 185

1 x 120

320

XLPE Cu

1 x 185

465

PVC Cu

Note:

 Power supply cable section (see the wiring diagrams supplied with the unit)

Summary of Contents for AR05 017 Series

Page 1: ...t Pumps Nominal cooling capacity 40 150 kW Nominal heating capacity 40 160 kW 50 Hz For the operation of the control please refer to the Control manual for the AR05 017 160 series Installation operati...

Page 2: ...wer supply 14 10 3 Voltage phase imbalance 14 10 4 Recommended wire sections 14 10 5 Field control wiring 15 10 6 Power supply 15 11 WATER CONNECTIONS 15 11 1 Operating precautions and recommendations...

Page 3: ...Refrigerant 26 14 10 High pressure safety switch 26 14 11 Receiver 26 14 12 Four way valve 26 15 OPTIONS AND ACCESSORIES 27 14 13 Control box 27 16 STANDARD MAINTENANCE 28 16 1 Level 1 maintenance 28...

Page 4: ...e declarations of conformity for these products 1 2 Check equipment received Inspect the unit for damage or missing parts If damage is detected or if shipment is incomplete immediately le a claim with...

Page 5: ...hat ensures that people and property are not exposed to refrigerant leaks These uids may be di used in the air but far away from any building air intake or they must be discharged in a quantity that i...

Page 6: ...that has leaked is generally lower than its original calibration The new calibration may a ect the operating range To avoid nuisance trippingorleaks replaceorre calibratethevalve OPERATING CHECKS IMPO...

Page 7: ...is running Be sure pressure is at 0 kPa before removing components or opening a circuit Do not attempt to repair or recondition any safety devices when corrosion or build up of foreign material rust d...

Page 8: ...refer to the chapter Dimensions and clearances to con rm that there is adequate space for all connections and serviceoperations Forthecentreofgravitycoordinates the position of the unit mounting holes...

Page 9: ...the location of xing points weight distribution and coordinates of the centre of gravity refer to the certi ed dimensional drawings B In multiple unit installations maximum four units the side clearan...

Page 10: ...of the centre of gravity refer to the certi ed dimensional drawings B In multiple unit installations maximum four units the side clearance between the units should be increased from 1000 to 2000 mm C...

Page 11: ...hown is a guideline only To nd out the unit refrigerant charge please refer to the unit nameplate In accordance with ISO 9614 1 for information only The values have been rounded and are for informatio...

Page 12: ...onsidered always contact your local Danfoss representative The required protection level for this class is IP43BW according to reference document IEC 60529 All AR05 units are protected to IP44CW and f...

Page 13: ...o add a storage tank to the circuit This tank should be equipped with ba es to allow mixing of the uid water or brine Please refer to the examples below 9 2 Operating range standard units heating mode...

Page 14: ...Pure water litres 600 400 200 1680 1120 560 10 ethylene glycol l 450 300 150 1260 840 420 20 ethylene glycol l 330 220 110 930 620 310 30 ethylene glycol l 270 180 90 750 500 250 40 ethylene glycol l...

Page 15: ...replaced more frequently every 15000 operating hours instead of 25000 hours for an appliacation using water Recommendations on heat exchange uids No NH4 ammonium ions in the water they are very detrim...

Page 16: ...hanger and internal piping that have an automatic supply and by pump cycling units with hydronic module and Reinforced frost protection option Never switch o the water heat exchanger and hydronic circ...

Page 17: ...t leaving pressure information see installation manual Check valve Note x 2 for a dual pump not provided for a single pump Plate heat exchanger Water heat exchanger frost protection heater Installatio...

Page 18: ...et and outlet item 19 As the total system pressure drop is not known exactly at the start up the water ow rate must be adjusted with the control valve to obtain the speci c ow rate for this system Hyd...

Page 19: ...e connected to the unit inlet and outlet item 19 Let the pump run for two consecutive hours to clean the hydronic circuit of the system presence of solid contaminants Take another reading Compare this...

Page 20: ...er is not contaminated Pressure di erential set point control procedure Once the circuit has been cleaned select the hydronic circuit con guration for which the unit selection has been made in general...

Page 21: ...rate that the maximum value or a higher frequency than the maximum value the system settles at the maximum ow rate or maximum frequency and this results in a higher delta T value than the set point H...

Page 22: ...05 120 160 Pressure drop kPa Pressure drop kPa Water ow rate l s Water ow rate l s Water ow rate l s Water ow rate l s Legend 1 AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078 Legend 1...

Page 23: ...AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078 Legend 1 AR05 080 2 AR05 090 3 AR05 100 4 AR05 120 5 AR05 140 Legend 1 AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078...

Page 24: ...peration of two units in master slave mode The control of a master slave assembly is in the entering water and does not require any additional sensors standard con guration It can also be located in t...

Page 25: ...capacity of the heat pump at 7 C outdoor air temperature This requires only a 400 V 3 ph 50 Hz power supply source as well as a connection to the unit via a communication bus For the required con gura...

Page 26: ...densables in the system The presence of moisture changes the colour of the indicator paper in the sight glass 14 7 Filter drier This is a one piece brazed lter drier located in the liquid line The rol...

Page 27: ...complies with JBus protocol Easy connection by communication bus to a building management system AR05 039 160 Bacnet gateway 148C Two directional communications board complies with Bacnet protocol Eas...

Page 28: ...hly or annually depending on the veri cation type In these conditions the following maintenance operations are recommended Carry out all level 1 operations then Electrical checks At least once a year...

Page 29: ...Contactor LC1D12B7 KM 1 7 Contactor LC1D18B7 1 7 Contactor LC1D25B7 2 5 Tunnel terminal screw compressor circuit breaker Circuit breaker 25507 QM 3 6 Circuit breaker 25508 Circuit breaker 25509 Tunne...

Page 30: ...perations 16 7 Water heat exchanger maintenance Check that the insulating foam is intact and securely in place the cooler heaters are operating secure and correctly positioned the water side connectio...

Page 31: ...nt check Is there any shipping damage If so where Will this damage prevent unit start up Unit is level in its installation Power supply agrees with the unit name plate Electrical circuit wiring has be...

Page 32: ...nal kW capacity for process cooling Proper loop volume established Proper loop corrosion inhibitor included litres of Proper loop freeze protection included if required litres of Water piping includes...

Page 33: ...t in the LOCAL ON position Unit starts and operates properly Temperatures and pressures WARNING Once the machine has been operating for a while and the temperatures and pressures have stabilized recor...

Page 34: ...34 Installation operation and maintenance instructions VMGFE102 VMGFE102...

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