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1 General safety precautions

Installer reference guide

4

RZQG7 RZQG71~12 RZQG140L7Y1L

Split system air conditioners

4P473074-1A – 2019.04

1.2.3

Refrigerant

If applicable. See the installation manual or installer reference guide
of your application for more information.

NOTICE

Make  sure  refrigerant  piping  installation  complies  with
applicable  legislation.  In  Europe,  EN378  is  the  applicable
standard.

NOTICE

Make  sure  the  field  piping  and  connections  are  NOT
subjected to stress.

WARNING

During  tests,  NEVER  pressurize  the  product  with  a
pressure higher than the maximum allowable pressure (as
indicated on the nameplate of the unit).

WARNING

Take sufficient precautions in case of refrigerant leakage. If
refrigerant  gas  leaks,  ventilate  the  area  immediately.
Possible risks:

▪ Excessive  refrigerant  concentrations  in  a  closed  room

can lead to oxygen deficiency.

▪ Toxic  gas  may  be  produced  if  refrigerant  gas  comes

into contact with fire.

DANGER: RISK OF EXPLOSION

Pump  down  –  Refrigerant  leakage.

  If  you  want  to  pump

down  the  system,  and  there  is  a  leak  in  the  refrigerant
circuit:

▪ Do NOT use the unit's automatic pump down function,

with  which  you  can  collect  all  refrigerant  from  the
system  into  the  outdoor  unit. 

Possible  consequence:

Self-combustion  and  explosion  of  the  compressor
because of air going into the operating compressor.

▪ Use  a  separate  recovery  system  so  that  the  unit's

compressor does NOT have to operate.

WARNING

ALWAYS  recover  the  refrigerant.  Do  NOT  release  them
directly  into  the  environment.  Use  a  vacuum  pump  to
evacuate the installation.

NOTICE

After all the piping has been connected, make sure there is
no gas leak. Use nitrogen to perform a gas leak detection.

NOTICE

▪ To avoid compressor breakdown, do NOT charge more

than the specified amount of refrigerant.

▪ When  the  refrigerant  system  is  to  be  opened,

refrigerant MUST be treated according to the applicable
legislation.

WARNING

Make  sure  there  is  no  oxygen  in  the  system.  Refrigerant
may only be charged after performing the leak test and the
vacuum drying.

▪ In  case  recharge  is  required,  see  the  nameplate  of  the  unit.  It

states the type of refrigerant and necessary amount.

▪ The unit is factory charged with refrigerant and depending on pipe

sizes  and  pipe  lengths  some  systems  require  additional  charging
of refrigerant.

▪ Only  use  tools  exclusively  for  the  refrigerant  type  used  in  the

system,  this  to  ensure  pressure  resistance  and  prevent  foreign
materials from entering into the system.

▪ Charge the liquid refrigerant as follows:

If

Then

A siphon tube is present

(i.e., the cylinder is marked with
"Liquid filling siphon attached")

Charge with the cylinder upright.

A siphon tube is NOT present

Charge with the cylinder upside
down.

▪ Open refrigerant cylinders slowly.

▪ Charge  the  refrigerant  in  liquid  form.  Adding  it  in  gas  form  may

prevent normal operation.

CAUTION

When  the  refrigerant  charging  procedure  is  done  or  when
pausing,  close  the  valve  of  the  refrigerant  tank
immediately.  If  the  valve  is  NOT  closed  immediately,
remaining  pressure  might  charge  additional  refrigerant.

Possible consequence: 

Incorrect refrigerant amount.

1.2.4

Brine

If applicable. See the installation manual or installer reference guide
of your application for more information.

WARNING

The selection of the brine MUST be in accordance with the
applicable legislation.

WARNING

Take  sufficient  precautions  in  case  of  brine  leakage.  If
brine  leaks,  ventilate  the  area  immediately  and  contact
your local dealer.

WARNING

The  ambient  temperature  inside  the  unit  can  get  much
higher than that of the room, e.g. 70°C. In case of a brine
leak,  hot  parts  inside  the  unit  can  create  a  hazardous
situation.

WARNING

The  use  and  installation  of  the  application  MUST  comply
with the safety and environmental precautions specified in
the applicable legislation.

1.2.5

Water

If applicable. See the installation manual or installer reference guide
of your application for more information.

NOTICE

Make  sure  water  quality  complies  with  EU  directive
98/83 EC.

Summary of Contents for RZQG-LV1L

Page 1: ...Installer reference guide Split system air conditioners English Installer reference guide Split system air conditioners RZQG71L9V1L RZQG71L8Y1L RZQG100L8Y1L RZQG125L8Y1L RZQG140L7Y1L...

Page 2: ...the outdoor unit 14 6 4 9 To determine if oil traps are required 15 6 5 Checking the refrigerant piping 15 6 5 1 About checking the refrigerant piping 15 6 5 2 Precautions when checking the refrigeran...

Page 3: ...BURNING Do NOT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you m...

Page 4: ...lation WARNING Make sure there is no oxygen in the system Refrigerant may only be charged after performing the leak test and the vacuum drying In case recharge is required see the nameplate of the uni...

Page 5: ...ting the power supply the current carrying connections must be separated before the earth connection is The length of the conductors between the power supply stress relief and the terminal block itsel...

Page 6: ...now before going on site Installation What to do and know to install the system Commissioning What to do and know to commission the system after it is installed Hand over to the user What to give and...

Page 7: ...of dust is created the unit MUST be covered Choose an installation location with sufficient space for carrying the unit in and out of the site 5 2 1 Installation site requirements of the outdoor unit...

Page 8: ...tdoor unit is designed for outdoor installation only and for ambient temperatures ranging Model Cooling Heating RZQG 15 50 C 20 15 5 C 5 2 2 Additional installation site requirements of the outdoor un...

Page 9: ...iping material Piping material Phosphoric acid deoxidised seamless copper Flare connections Only use annealed material Piping temper grade and thickness Outer diameter Temper grade Thickness t a 6 4 m...

Page 10: ...licable legislation WARNING ALWAYS use multicore cable for power supply cables 6 Installation 6 1 Overview Installation This chapter describes what you have to do and know on site to install the syste...

Page 11: ...ion bolts using nuts with resin washers a If the coating on the fastening area is stripped off the metal can rust easily a 6 3 4 To install the outdoor unit 4 M12 6 3 5 To provide drainage Make sure t...

Page 12: ...ing to the outdoor unit Connecting the refrigerant piping to the indoor unit Installing oil traps Insulating the refrigerant piping Keeping in mind the guidelines for Pipe bending Flaring pipe ends Br...

Page 13: ...pe 4 Flare the pipe Set exactly at the position as shown in the following figure A Flare tool for R410A clutch type Conventional flare tool Clutch type Ridgid type Wing nut type Imperial type A 0 0 5...

Page 14: ...stem cap The stem cap is sealed where indicated with the arrow Do NOT damage it After handling the stop valve tighten the stem cap and check for refrigerant leaks To handle the service cap ALWAYS use...

Page 15: ...r unit is installed higher than the outdoor unit Install an oil trap every 10 m height difference a b 10 m a Rising gas piping with oil trap b Liquid piping The outdoor unit is installed higher than t...

Page 16: ...3 Vacuum the system for at least 2 hours to a manifold pressure of 0 1 MPa 1 bar 4 After turning the pump OFF check the pressure for at least 1 hour 5 If you do NOT reach the target vacuum or CANNOT...

Page 17: ...ports indicated on the figures below opened The location is depending on model type RZQG71_V1 a b c RZQG71_Y1 a b c RZQG100 140_Y1 a b c a Internal service port b Stop valve with service port liquid...

Page 18: ...1 2 2 kg tCO2 eq GWP kg 1000 kg kg GWP XXX RXXX a f c d e a If a multilingual fluorinated greenhouse gases label is delivered with the unit see accessories peel off the applicable language and stick i...

Page 19: ...terminal c b b a c a B B a Terminal b Screw c Flat washer O Allowed X NOT allowed Tightening torques Item Tightening torque N m M4 X1M 1 2 1 8 Item Tightening torque N m M4 earth 1 2 1 4 M5 X1M 2 0 3...

Page 20: ...Connecting to the frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire conduit protect the wir...

Page 21: ...esult NOTICE Do NOT operate the unit until the refrigerant piping is complete when operated this way the compressor will break NOTICE Cooling operation mode Perform the test run in cooling operation m...

Page 22: ...Group Address 4 Press Test Operation is displayed on the home menu Cool Return Setting Test Operation 5 Press within 10 seconds Test run starts 3 Check operation for 3 minutes 4 Check operation of the...

Page 23: ...arge in kg 1000 9 1 Overview Maintenance and service This chapter contains information about Maintenance safety precautions The yearly maintenance of the outdoor unit 9 2 Maintenance safety precaution...

Page 24: ...ion 11 3 To pump down DANGER RISK OF EXPLOSION Pump down Refrigerant leakage If you want to pump down the system and there is a leak in the refrigerant circuit Do NOT use the unit s automatic pump dow...

Page 25: ...c d e eB eD A B C D E HB HU HD B 100 A B C 100 100 100 B E 100 1000 500 A B C E 150 150 150 1000 500 D 500 D E 1000 500 500 500 B D 100 B D E HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500 H...

Page 26: ...equired to install a roof but seal the gap between the upper and lower units to prevent discharged air from flowing back to the suction side through the bottom of the unit 12 2 Piping diagram Outdoor...

Page 27: ...F8U RZQG71_V1 F1U F2U Fuse F6U Fuse T 3 15 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U RZQG_Y1 F1U F2U Fuse 31 5 A 250 V F1U A2P Fuse T 5 0 A 250 V F3U F6U Fuse T 6 3 A 250 V F7U F8U Fuse F 1 0 A 250 V...

Page 28: ...explaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Maintenance instructions Instruction...

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Page 32: ...4P473074 1A 2019 04 Copyright 2017 Daikin...

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