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2 About the documentation

Installer reference guide

5

RZQG7 RZQG71~12 RZQG140L7Y1L
Split system air conditioners
4P473074-1A – 2019.04

1.2.6

Electrical

DANGER: RISK OF ELECTROCUTION

▪ Turn  OFF  all  power  supply  before  removing  the

switch  box  cover,  connecting  electrical  wiring  or
touching electrical parts.

▪ Disconnect  the  power  supply  for  more  than  1  minute,

and measure the voltage at the terminals of main circuit
capacitors  or  electrical  components  before  servicing.
The  voltage  MUST  be  less  than  50  V  DC  before  you
can touch electrical components. For the location of the
terminals, see the wiring diagram.

▪ Do NOT touch electrical components with wet hands.

▪ Do  NOT  leave  the  unit  unattended  when  the  service

cover is removed.

WARNING

If  NOT  factory  installed,  a  main  switch  or  other  means  for
disconnection,  having  a  contact  separation  in  all  poles
providing  full  disconnection  under  overvoltage  category  III
condition, MUST be installed in the fixed wiring.

WARNING

▪ ONLY use copper wires.

▪ Make sure the field wiring complies with the applicable

legislation.

▪ All field wiring MUST be performed in accordance with

the wiring diagram supplied with the product.

▪ NEVER  squeeze  bundled  cables  and  make  sure  they

do  NOT  come  in  contact  with  the  piping  and  sharp
edges. Make sure no external pressure is applied to the
terminal connections.

▪ Make sure to install earth wiring. Do NOT earth the unit

to  a  utility  pipe,  surge  absorber,  or  telephone  earth.
Incomplete earth may cause electrical shock.

▪ Make  sure  to  use  a  dedicated  power  circuit.  NEVER

use a power supply shared by another appliance.

▪ Make  sure  to  install  the  required  fuses  or  circuit

breakers.

▪ Make sure to install an earth leakage protector. Failure

to do so may cause electric shock or fire.

▪ When installing the earth leakage protector, make sure

it  is  compatible  with  the  inverter  (resistant  to  high
frequency electric noise) to avoid unnecessary opening
of the earth leakage protector.

CAUTION

When  connecting  the  power  supply,  the  earth  connection
must be made before the current-carrying connections are
established.  When  disconnecting  the  power  supply,  the
current-carrying connections must be separated before the
earth connection is. The length of the conductors between
the  power  supply  stress  relief  and  the  terminal  block  itself
must  be  as  such  that  the  current-carrying  wires  are
tautened before the earth wire is in case the power supply
is pulled loose from the stress relief.

NOTICE

Precautions when laying power wiring:

▪ Do  NOT  connect  wiring  of  different  thicknesses  to  the

power  terminal  block  (slack  in  the  power  wiring  may
cause abnormal heat).

▪ When  connecting  wiring  which  is  the  same  thickness,

do as shown in the figure above.

▪ For wiring, use the designated power wire and connect

firmly,  then  secure  to  prevent  outside  pressure  being
exerted on the terminal board.

▪ Use  an  appropriate  screwdriver  for  tightening  the

terminal  screws.  A  screwdriver  with  a  small  head  will
damage  the  head  and  make  proper  tightening
impossible.

▪ Over-tightening the terminal screws may break them.

Install power cables at least 1 metre away from televisions or radios
to prevent interference. Depending on the radio waves, a distance of
1 metre may not be sufficient.

WARNING

▪ After  finishing  the  electrical  work,  confirm  that  each

electrical  component  and  terminal  inside  the  electrical
components box is connected securely.

▪ Make sure all covers are closed before starting up the

unit.

NOTICE

Only applicable if the power supply is three‑phase, and the
compressor has an ON/OFF starting method.

If  there  exists  the  possibility  of  reversed  phase  after  a
momentary black out and the power goes on and off while
the  product  is  operating,  attach  a  reversed  phase
protection  circuit  locally.  Running  the  product  in  reversed
phase can break the compressor and other parts.

2

About the documentation

2.1

About this document

Target audience

Authorised installers

INFORMATION

This appliance is intended to be used by expert or trained
users  in  shops,  in  light  industry  and  on  farms,  or  for
commercial use by lay persons.

Documentation set

This  document  is  part  of  a  documentation  set.  The  complete  set
consists of:

General safety precautions:

▪ Safety instructions that you MUST read before installing

▪ Format: Paper (in the box of the outdoor unit)

Outdoor unit installation manual:

▪ Installation instructions

▪ Format: Paper (in the box of the outdoor unit)

Summary of Contents for RZQG-LV1L

Page 1: ...Installer reference guide Split system air conditioners English Installer reference guide Split system air conditioners RZQG71L9V1L RZQG71L8Y1L RZQG100L8Y1L RZQG125L8Y1L RZQG140L7Y1L...

Page 2: ...the outdoor unit 14 6 4 9 To determine if oil traps are required 15 6 5 Checking the refrigerant piping 15 6 5 1 About checking the refrigerant piping 15 6 5 2 Precautions when checking the refrigeran...

Page 3: ...BURNING Do NOT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you m...

Page 4: ...lation WARNING Make sure there is no oxygen in the system Refrigerant may only be charged after performing the leak test and the vacuum drying In case recharge is required see the nameplate of the uni...

Page 5: ...ting the power supply the current carrying connections must be separated before the earth connection is The length of the conductors between the power supply stress relief and the terminal block itsel...

Page 6: ...now before going on site Installation What to do and know to install the system Commissioning What to do and know to commission the system after it is installed Hand over to the user What to give and...

Page 7: ...of dust is created the unit MUST be covered Choose an installation location with sufficient space for carrying the unit in and out of the site 5 2 1 Installation site requirements of the outdoor unit...

Page 8: ...tdoor unit is designed for outdoor installation only and for ambient temperatures ranging Model Cooling Heating RZQG 15 50 C 20 15 5 C 5 2 2 Additional installation site requirements of the outdoor un...

Page 9: ...iping material Piping material Phosphoric acid deoxidised seamless copper Flare connections Only use annealed material Piping temper grade and thickness Outer diameter Temper grade Thickness t a 6 4 m...

Page 10: ...licable legislation WARNING ALWAYS use multicore cable for power supply cables 6 Installation 6 1 Overview Installation This chapter describes what you have to do and know on site to install the syste...

Page 11: ...ion bolts using nuts with resin washers a If the coating on the fastening area is stripped off the metal can rust easily a 6 3 4 To install the outdoor unit 4 M12 6 3 5 To provide drainage Make sure t...

Page 12: ...ing to the outdoor unit Connecting the refrigerant piping to the indoor unit Installing oil traps Insulating the refrigerant piping Keeping in mind the guidelines for Pipe bending Flaring pipe ends Br...

Page 13: ...pe 4 Flare the pipe Set exactly at the position as shown in the following figure A Flare tool for R410A clutch type Conventional flare tool Clutch type Ridgid type Wing nut type Imperial type A 0 0 5...

Page 14: ...stem cap The stem cap is sealed where indicated with the arrow Do NOT damage it After handling the stop valve tighten the stem cap and check for refrigerant leaks To handle the service cap ALWAYS use...

Page 15: ...r unit is installed higher than the outdoor unit Install an oil trap every 10 m height difference a b 10 m a Rising gas piping with oil trap b Liquid piping The outdoor unit is installed higher than t...

Page 16: ...3 Vacuum the system for at least 2 hours to a manifold pressure of 0 1 MPa 1 bar 4 After turning the pump OFF check the pressure for at least 1 hour 5 If you do NOT reach the target vacuum or CANNOT...

Page 17: ...ports indicated on the figures below opened The location is depending on model type RZQG71_V1 a b c RZQG71_Y1 a b c RZQG100 140_Y1 a b c a Internal service port b Stop valve with service port liquid...

Page 18: ...1 2 2 kg tCO2 eq GWP kg 1000 kg kg GWP XXX RXXX a f c d e a If a multilingual fluorinated greenhouse gases label is delivered with the unit see accessories peel off the applicable language and stick i...

Page 19: ...terminal c b b a c a B B a Terminal b Screw c Flat washer O Allowed X NOT allowed Tightening torques Item Tightening torque N m M4 X1M 1 2 1 8 Item Tightening torque N m M4 earth 1 2 1 4 M5 X1M 2 0 3...

Page 20: ...Connecting to the frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire conduit protect the wir...

Page 21: ...esult NOTICE Do NOT operate the unit until the refrigerant piping is complete when operated this way the compressor will break NOTICE Cooling operation mode Perform the test run in cooling operation m...

Page 22: ...Group Address 4 Press Test Operation is displayed on the home menu Cool Return Setting Test Operation 5 Press within 10 seconds Test run starts 3 Check operation for 3 minutes 4 Check operation of the...

Page 23: ...arge in kg 1000 9 1 Overview Maintenance and service This chapter contains information about Maintenance safety precautions The yearly maintenance of the outdoor unit 9 2 Maintenance safety precaution...

Page 24: ...ion 11 3 To pump down DANGER RISK OF EXPLOSION Pump down Refrigerant leakage If you want to pump down the system and there is a leak in the refrigerant circuit Do NOT use the unit s automatic pump dow...

Page 25: ...c d e eB eD A B C D E HB HU HD B 100 A B C 100 100 100 B E 100 1000 500 A B C E 150 150 150 1000 500 D 500 D E 1000 500 500 500 B D 100 B D E HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500 H...

Page 26: ...equired to install a roof but seal the gap between the upper and lower units to prevent discharged air from flowing back to the suction side through the bottom of the unit 12 2 Piping diagram Outdoor...

Page 27: ...F8U RZQG71_V1 F1U F2U Fuse F6U Fuse T 3 15 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U RZQG_Y1 F1U F2U Fuse 31 5 A 250 V F1U A2P Fuse T 5 0 A 250 V F3U F6U Fuse T 6 3 A 250 V F7U F8U Fuse F 1 0 A 250 V...

Page 28: ...explaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Maintenance instructions Instruction...

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Page 32: ...4P473074 1A 2019 04 Copyright 2017 Daikin...

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