background image

7 Commissioning

Installer reference guide

21

RZQG7 RZQG71~12 RZQG140L7Y1L
Split system air conditioners
4P473074-1A – 2019.04

1

3

2

4

6.8.3

To check the insulation resistance of the
compressor

NOTICE

If,  after  installation,  refrigerant  accumulates  in  the
compressor,  the  insulation  resistance  over  the  poles  can
drop,  but  if  it  is  at  least  1  MΩ,  then  the  unit  will  not  break
down.

▪ Use a 500 V mega-tester when measuring insulation.

▪ Do not use a mega-tester for low-voltage circuits.

1

Measure the insulation resistance over the poles.

If

Then

≥1 MΩ

Insulation resistance is OK. This procedure
is finished.

<1 MΩ

Insulation resistance is not OK. Go to the
next step.

2

Turn ON the power and leave it on for 6 hours.

Result: 

The  compressor  will  heat  up  and  evaporate  any

refrigerant in the compressor.

3

Measure the insulation resistance again.

7

Commissioning

7.1

Overview: Commissioning

This  chapter  describes  what  you  have  to  do  and  know  to
commission the system after it is installed.

Typical workflow

Commissioning typically consists of the following stages:

1

Checking the "Checklist before commissioning".

2

Performing a test run for the system.

7.2

Precautions when commissioning

INFORMATION

During  the  first  running  period  of  the  unit,  the  required
power may be higher than stated on the nameplate of the
unit.  This  phenomenon  is  caused  by  the  compressor,  that
needs  a  continuous  run  time  of  50  hours  before  reaching
smooth operation and stable power consumption.

NOTICE

Before starting up the system, the unit MUST be energised
for  at  least  6  hours.  The  crankcase  heater  needs  to  heat
up  the  compressor  oil  to  avoid  oil  shortage  and
compressor breakdown during startup.

NOTICE

NEVER  operate  the  unit  without  thermistors  and/or
pressure  sensors/switches.  Burning  of  the  compressor
might result.

NOTICE

Do  NOT  operate  the  unit  until  the  refrigerant  piping  is
complete  (when  operated  this  way,  the  compressor  will
break).

NOTICE

Cooling  operation  mode

.  Perform  the  test  run  in  cooling

operation mode so that stop valves failing to open can be
detected.  Even  if  the  user  interface  was  set  to  heating
operation mode, the unit will run in cooling operation mode
during 2‑3 minutes (although the user interface will display
the heating icon), and then automatically switch to heating
operation mode.

NOTICE

If  you  cannot  operate  the  unit  in  test  run,  see 

"7.5  Error

codes when performing a test run" on page 22

.

WARNING

If the panels on the indoor units are not installed yet, make
sure  to  power  OFF  the  system  after  finishing  the  test  run.
To  do  so,  turn  OFF  operation  via  the  user  interface.  Do
NOT stop operation by turning OFF the circuit breakers.

7.3

Checklist before commissioning

After the installation of the unit, first check the following items. Once
all  below  checks  are  fulfilled,  the  unit  MUST  be  closed,  ONLY  then
can the unit be powered up.

You  read  the  complete  installation  instructions,  as
described in the 

installer reference guide

.

The 

indoor units

 are properly mounted.

In case a wireless user interface is used: The 

indoor unit

decoration panel

 with infrared receiver is installed.

The 

outdoor unit

 is properly mounted.

The following 

field wiring

 has been carried out according

to this document and the applicable legislation:

▪ Between the local supply panel and the outdoor unit

▪ Between the outdoor unit and the indoor unit

There are NO 

missing phases

 or 

reversed phases

.

The  system  is  properly 

earthed

  and  the  earth  terminals

are tightened.

The 

fuses

  or  locally  installed  protection  devices  are

installed according to this document, and have NOT been
bypassed.

The 

power  supply  voltage

  matches  the  voltage  on  the

identification label of the unit.

There  are  NO 

loose  connections

  or  damaged  electrical

components in the switch box.

The 

insulation resistance

 of the compressor is OK.

Summary of Contents for RZQG-LV1L

Page 1: ...Installer reference guide Split system air conditioners English Installer reference guide Split system air conditioners RZQG71L9V1L RZQG71L8Y1L RZQG100L8Y1L RZQG125L8Y1L RZQG140L7Y1L...

Page 2: ...the outdoor unit 14 6 4 9 To determine if oil traps are required 15 6 5 Checking the refrigerant piping 15 6 5 1 About checking the refrigerant piping 15 6 5 2 Precautions when checking the refrigeran...

Page 3: ...BURNING Do NOT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you m...

Page 4: ...lation WARNING Make sure there is no oxygen in the system Refrigerant may only be charged after performing the leak test and the vacuum drying In case recharge is required see the nameplate of the uni...

Page 5: ...ting the power supply the current carrying connections must be separated before the earth connection is The length of the conductors between the power supply stress relief and the terminal block itsel...

Page 6: ...now before going on site Installation What to do and know to install the system Commissioning What to do and know to commission the system after it is installed Hand over to the user What to give and...

Page 7: ...of dust is created the unit MUST be covered Choose an installation location with sufficient space for carrying the unit in and out of the site 5 2 1 Installation site requirements of the outdoor unit...

Page 8: ...tdoor unit is designed for outdoor installation only and for ambient temperatures ranging Model Cooling Heating RZQG 15 50 C 20 15 5 C 5 2 2 Additional installation site requirements of the outdoor un...

Page 9: ...iping material Piping material Phosphoric acid deoxidised seamless copper Flare connections Only use annealed material Piping temper grade and thickness Outer diameter Temper grade Thickness t a 6 4 m...

Page 10: ...licable legislation WARNING ALWAYS use multicore cable for power supply cables 6 Installation 6 1 Overview Installation This chapter describes what you have to do and know on site to install the syste...

Page 11: ...ion bolts using nuts with resin washers a If the coating on the fastening area is stripped off the metal can rust easily a 6 3 4 To install the outdoor unit 4 M12 6 3 5 To provide drainage Make sure t...

Page 12: ...ing to the outdoor unit Connecting the refrigerant piping to the indoor unit Installing oil traps Insulating the refrigerant piping Keeping in mind the guidelines for Pipe bending Flaring pipe ends Br...

Page 13: ...pe 4 Flare the pipe Set exactly at the position as shown in the following figure A Flare tool for R410A clutch type Conventional flare tool Clutch type Ridgid type Wing nut type Imperial type A 0 0 5...

Page 14: ...stem cap The stem cap is sealed where indicated with the arrow Do NOT damage it After handling the stop valve tighten the stem cap and check for refrigerant leaks To handle the service cap ALWAYS use...

Page 15: ...r unit is installed higher than the outdoor unit Install an oil trap every 10 m height difference a b 10 m a Rising gas piping with oil trap b Liquid piping The outdoor unit is installed higher than t...

Page 16: ...3 Vacuum the system for at least 2 hours to a manifold pressure of 0 1 MPa 1 bar 4 After turning the pump OFF check the pressure for at least 1 hour 5 If you do NOT reach the target vacuum or CANNOT...

Page 17: ...ports indicated on the figures below opened The location is depending on model type RZQG71_V1 a b c RZQG71_Y1 a b c RZQG100 140_Y1 a b c a Internal service port b Stop valve with service port liquid...

Page 18: ...1 2 2 kg tCO2 eq GWP kg 1000 kg kg GWP XXX RXXX a f c d e a If a multilingual fluorinated greenhouse gases label is delivered with the unit see accessories peel off the applicable language and stick i...

Page 19: ...terminal c b b a c a B B a Terminal b Screw c Flat washer O Allowed X NOT allowed Tightening torques Item Tightening torque N m M4 X1M 1 2 1 8 Item Tightening torque N m M4 earth 1 2 1 4 M5 X1M 2 0 3...

Page 20: ...Connecting to the frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire conduit protect the wir...

Page 21: ...esult NOTICE Do NOT operate the unit until the refrigerant piping is complete when operated this way the compressor will break NOTICE Cooling operation mode Perform the test run in cooling operation m...

Page 22: ...Group Address 4 Press Test Operation is displayed on the home menu Cool Return Setting Test Operation 5 Press within 10 seconds Test run starts 3 Check operation for 3 minutes 4 Check operation of the...

Page 23: ...arge in kg 1000 9 1 Overview Maintenance and service This chapter contains information about Maintenance safety precautions The yearly maintenance of the outdoor unit 9 2 Maintenance safety precaution...

Page 24: ...ion 11 3 To pump down DANGER RISK OF EXPLOSION Pump down Refrigerant leakage If you want to pump down the system and there is a leak in the refrigerant circuit Do NOT use the unit s automatic pump dow...

Page 25: ...c d e eB eD A B C D E HB HU HD B 100 A B C 100 100 100 B E 100 1000 500 A B C E 150 150 150 1000 500 D 500 D E 1000 500 500 500 B D 100 B D E HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500 H...

Page 26: ...equired to install a roof but seal the gap between the upper and lower units to prevent discharged air from flowing back to the suction side through the bottom of the unit 12 2 Piping diagram Outdoor...

Page 27: ...F8U RZQG71_V1 F1U F2U Fuse F6U Fuse T 3 15 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U RZQG_Y1 F1U F2U Fuse 31 5 A 250 V F1U A2P Fuse T 5 0 A 250 V F3U F6U Fuse T 6 3 A 250 V F7U F8U Fuse F 1 0 A 250 V...

Page 28: ...explaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Maintenance instructions Instruction...

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ...4P473074 1A 2019 04 Copyright 2017 Daikin...

Reviews: