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6 Installation

Installer reference guide

12

RZQG7 RZQG71~12 RZQG140L7Y1L

Split system air conditioners

4P473074-1A – 2019.04

Drain holes (dimensions in mm)

A

B

B

C

D

E

160

160

620

36
61

262

416

595

285

279

260

161

(345~355)

A

Discharge side

B

Distance between anchor points

C

Bottom frame

D

Drain holes

E

Knockout hole for snow

Snow

In regions with snowfall, snow might build up and freeze between the
heat  exchanger  and  the  external  plate.  This  might  decrease  the
operating efficiency. To prevent this:

1

Remove  the  knockout  hole  (a)  by  tapping  on  the  attachment
points with a flat head screwdriver and a hammer.

a

2

Remove  the  burrs,  and  paint  the  edges  and  areas  around  the
edges using repair paint to prevent rusting.

6.3.6

To prevent the outdoor unit from falling
over

In  case  the  unit  is  installed  in  places  where  strong  wind  can  tilt  the
unit, take following measure:

1

Prepare  2  cables  as  indicated  in  the  following  illustration  (field
supply).

2

Place the 2 cables over the outdoor unit.

3

Insert  a  rubber  sheet  between  the  cables  and  the  outdoor  unit
to prevent the cables from scratching the paint (field supply).

4

Attach the ends of the cables and tighten them.

6.4

Connecting the refrigerant piping

6.4.1

About connecting the refrigerant piping

Before connecting the refrigerant piping

Make sure the outdoor and indoor unit are mounted.

Typical workflow

Connecting the refrigerant piping involves:

▪ Connecting the refrigerant piping to the outdoor unit

▪ Connecting the refrigerant piping to the indoor unit

▪ Installing oil traps

▪ Insulating the refrigerant piping

▪ Keeping in mind the guidelines for:

▪ Pipe bending

▪ Flaring pipe ends

▪ Brazing

▪ Using the stop valves

6.4.2

Precautions when connecting the
refrigerant piping

INFORMATION

Also  read  the  precautions  and  requirements  in  the
following chapters:

▪ General safety precautions

▪ Preparation

DANGER: RISK OF BURNING

CAUTION

▪ Do NOT use mineral oil on flared part.

▪ NEVER  install  a  drier  to  this  R410A  unit  to  guarantee

its  lifetime.  The  drying  material  may  dissolve  and
damage the system.

NOTICE

Take  the  following  precautions  on  refrigerant  piping  into
account:

▪ Avoid  anything  but  the  designated  refrigerant  to  get

mixed into the refrigerant cycle (e.g. air).

▪ Only use R410A when adding refrigerant.

▪ Only use installation tools (e.g. manifold gauge set) that

are  exclusively  used  for  R410A  installations  to
withstand the pressure and to prevent foreign materials
(e.g.  mineral  oils  and  moisture)  from  mixing  into  the
system.

▪ Install  the  piping  so  that  the  flare  is  NOT  subjected  to

mechanical stress

▪ Protect the piping as described in the following table to

prevent dirt, liquid or dust from entering the piping.

▪ Use  caution  when  passing  copper  tubes  through  walls

(see figure below).

Unit

Installation period

Protection method

Outdoor unit

>1 month

Pinch the pipe

<1 month

Pinch or tape the pipe

Indoor unit

Regardless of the
period

INFORMATION

Do  NOT  open  the  refrigerant  stop  valve  before  checking
the refrigerant piping. When you need to charge additional
refrigerant  it  is  recommended  to  open  the  refrigerant  stop
valve after charging.

Summary of Contents for RZQG-LV1L

Page 1: ...Installer reference guide Split system air conditioners English Installer reference guide Split system air conditioners RZQG71L9V1L RZQG71L8Y1L RZQG100L8Y1L RZQG125L8Y1L RZQG140L7Y1L...

Page 2: ...the outdoor unit 14 6 4 9 To determine if oil traps are required 15 6 5 Checking the refrigerant piping 15 6 5 1 About checking the refrigerant piping 15 6 5 2 Precautions when checking the refrigeran...

Page 3: ...BURNING Do NOT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you m...

Page 4: ...lation WARNING Make sure there is no oxygen in the system Refrigerant may only be charged after performing the leak test and the vacuum drying In case recharge is required see the nameplate of the uni...

Page 5: ...ting the power supply the current carrying connections must be separated before the earth connection is The length of the conductors between the power supply stress relief and the terminal block itsel...

Page 6: ...now before going on site Installation What to do and know to install the system Commissioning What to do and know to commission the system after it is installed Hand over to the user What to give and...

Page 7: ...of dust is created the unit MUST be covered Choose an installation location with sufficient space for carrying the unit in and out of the site 5 2 1 Installation site requirements of the outdoor unit...

Page 8: ...tdoor unit is designed for outdoor installation only and for ambient temperatures ranging Model Cooling Heating RZQG 15 50 C 20 15 5 C 5 2 2 Additional installation site requirements of the outdoor un...

Page 9: ...iping material Piping material Phosphoric acid deoxidised seamless copper Flare connections Only use annealed material Piping temper grade and thickness Outer diameter Temper grade Thickness t a 6 4 m...

Page 10: ...licable legislation WARNING ALWAYS use multicore cable for power supply cables 6 Installation 6 1 Overview Installation This chapter describes what you have to do and know on site to install the syste...

Page 11: ...ion bolts using nuts with resin washers a If the coating on the fastening area is stripped off the metal can rust easily a 6 3 4 To install the outdoor unit 4 M12 6 3 5 To provide drainage Make sure t...

Page 12: ...ing to the outdoor unit Connecting the refrigerant piping to the indoor unit Installing oil traps Insulating the refrigerant piping Keeping in mind the guidelines for Pipe bending Flaring pipe ends Br...

Page 13: ...pe 4 Flare the pipe Set exactly at the position as shown in the following figure A Flare tool for R410A clutch type Conventional flare tool Clutch type Ridgid type Wing nut type Imperial type A 0 0 5...

Page 14: ...stem cap The stem cap is sealed where indicated with the arrow Do NOT damage it After handling the stop valve tighten the stem cap and check for refrigerant leaks To handle the service cap ALWAYS use...

Page 15: ...r unit is installed higher than the outdoor unit Install an oil trap every 10 m height difference a b 10 m a Rising gas piping with oil trap b Liquid piping The outdoor unit is installed higher than t...

Page 16: ...3 Vacuum the system for at least 2 hours to a manifold pressure of 0 1 MPa 1 bar 4 After turning the pump OFF check the pressure for at least 1 hour 5 If you do NOT reach the target vacuum or CANNOT...

Page 17: ...ports indicated on the figures below opened The location is depending on model type RZQG71_V1 a b c RZQG71_Y1 a b c RZQG100 140_Y1 a b c a Internal service port b Stop valve with service port liquid...

Page 18: ...1 2 2 kg tCO2 eq GWP kg 1000 kg kg GWP XXX RXXX a f c d e a If a multilingual fluorinated greenhouse gases label is delivered with the unit see accessories peel off the applicable language and stick i...

Page 19: ...terminal c b b a c a B B a Terminal b Screw c Flat washer O Allowed X NOT allowed Tightening torques Item Tightening torque N m M4 X1M 1 2 1 8 Item Tightening torque N m M4 earth 1 2 1 4 M5 X1M 2 0 3...

Page 20: ...Connecting to the frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire conduit protect the wir...

Page 21: ...esult NOTICE Do NOT operate the unit until the refrigerant piping is complete when operated this way the compressor will break NOTICE Cooling operation mode Perform the test run in cooling operation m...

Page 22: ...Group Address 4 Press Test Operation is displayed on the home menu Cool Return Setting Test Operation 5 Press within 10 seconds Test run starts 3 Check operation for 3 minutes 4 Check operation of the...

Page 23: ...arge in kg 1000 9 1 Overview Maintenance and service This chapter contains information about Maintenance safety precautions The yearly maintenance of the outdoor unit 9 2 Maintenance safety precaution...

Page 24: ...ion 11 3 To pump down DANGER RISK OF EXPLOSION Pump down Refrigerant leakage If you want to pump down the system and there is a leak in the refrigerant circuit Do NOT use the unit s automatic pump dow...

Page 25: ...c d e eB eD A B C D E HB HU HD B 100 A B C 100 100 100 B E 100 1000 500 A B C E 150 150 150 1000 500 D 500 D E 1000 500 500 500 B D 100 B D E HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500 H...

Page 26: ...equired to install a roof but seal the gap between the upper and lower units to prevent discharged air from flowing back to the suction side through the bottom of the unit 12 2 Piping diagram Outdoor...

Page 27: ...F8U RZQG71_V1 F1U F2U Fuse F6U Fuse T 3 15 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U RZQG_Y1 F1U F2U Fuse 31 5 A 250 V F1U A2P Fuse T 5 0 A 250 V F3U F6U Fuse T 6 3 A 250 V F7U F8U Fuse F 1 0 A 250 V...

Page 28: ...explaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Maintenance instructions Instruction...

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Page 32: ...4P473074 1A 2019 04 Copyright 2017 Daikin...

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