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7 Commissioning

Installation and operation manual

29

RYYQ+RYMQ+RXYQ8~20T7Y1B
VRV IV system air conditioner
4P370473-1C – 2016.07

6.2

Using the leak detection function

6.2.1

About automatic leak detection

The  (automatic)  leak  detection  function  is  not  by  default  activated.
The (automatic) leak detection function can only start working when
both below conditions are fulfilled:

▪ The  additional  refrigerant  charge  was  inputted  in  the  system's

logic (see [2‑14]).

▪ The  system  test  run  was  executed  (see 

"7  Commissioning"  on

page 29

), including the detailed refrigerant situation check.

The  leak  detection  operation  can  be  automated.  By  changing
parameter [2‑85] to chosen value, the interval time or the time till the
next  automatic  leak  detection  operation  can  be  chosen.  The
parameter  [2‑86]  defines  whether  the  leak  detection  operation  is
executed one time (within [2‑85] days) or intermittent, respecting an
interval of [2‑85] days.

Availability of the leak detection function feature requires input of the
additional  refrigerant  charge  amount  immediately  after  finishing  the
charging.  The  input  must  be  executed  before  performing  the  test
operation.

NOTICE

If  a  wrong  value  is  input  for  the  additional  charged
refrigerant  weight,  the  accuracy  of  the  leak  detection
function will decrease.

INFORMATION

▪ The  weighed  and  already  recorded  amount  of

additional  refrigerant  charge  (not  the  total  amount  of
refrigerant present in the system) must be entered.

▪ The  leak  detection  function  is  not  available  when

Hydrobox units or RA DX indoor units are connected to
the system.

▪ When  the  height  difference  between  indoor  units  is

≥50/40 m, the leak detection function can not be used.

7

Commissioning

After installation and once the field settings are defined, the installer
is  obliged  to  verify  correct  operation.  Therefore  a  test  run  must  be
performed according to the procedures described below.

7.1

Precautions when commissioning

CAUTION

Do not perform the test operation while working on the
indoor units.

When  performing  the  test  operation,  not  only  the  outdoor
unit,  but  the  connected  indoor  unit  will  operate  as  well.
Working on an indoor unit while performing a test operation
is dangerous.

NOTICE

Be  sure  to  turn  on  the  power  6  hours  before  operation  in
order  to  have  power  running  to  the  crankcase  heater  and
to protect the compressor.

During test operation, the outdoor unit and the indoor units will start
up.  Make  sure  that  the  preparations  of  all  indoor  units  are  finished
(field  piping,  electrical  wiring,  air  purge,  ...).  See  installation  manual
of the indoor units for details.

7.2

Checklist before commissioning

After the installation of the unit, first check the following items. Once
all below checks are fulfilled, the unit must be closed, only then can
the unit be powered up.

You  read  the  complete  installation  and  operation
instructions,  as  described  in  the 

installer  and  user

reference guide

.

Installation

Check that the unit is properly installed, to avoid abnormal
noises and vibrations when starting up the unit.

Field wiring

Be  sure  that  the  field  wiring  has  been  carried  out
according  to  the  instructions  described  in  the  chapter

"5.7  Connecting  the  electrical  wiring"  on  page  22

,

according  to  the  wiring  diagrams  and  according  to  the
applicable legislation.

Power supply voltage

Check the power supply voltage on the local supply panel.
The  voltage  must  correspond  to  the  voltage  on  the
identification label of the unit.

Earth wiring

Be  sure  that  the  earth  wires  have  been  connected
properly and that the earth terminals are tightened.

Insulation test of the main power circuit

Using  a  megatester  for  500  V,  check  that  the  insulation
resistance  of  2  MΩ  or  more  is  attained  by  applying  a
voltage of 500 V DC between power terminals and earth.
Never use the megatester for the transmission wiring.

Fuses, circuit breakers, or protection devices

Check  that  the  fuses,  circuit  breakers,  or  the  locally
installed  protection  devices  are  of  the  size  and  type
specified 

in 

the 

chapter 

"4.3.1 

Safety 

device

requirements" on page 11

. Be sure that neither a fuse nor

a protection device has been bypassed.

Internal wiring

Visually  check  the  electrical  component  box  and  the
inside  of  the  unit  on  loose  connections  or  damaged
electrical components.

Pipe size and pipe insulation

Be  sure  that  correct  pipe  sizes  are  installed  and  that  the
insulation work is properly executed.

Stop valves

Be  sure  that  the  stop  valves  are  open  on  both  liquid  and
gas side.

Damaged equipment

Check  the  inside  of  the  unit  on  damaged  components  or
squeezed pipes.

Refrigerant leak

Check the inside of the unit on refrigerant leakage. If there
is  a  refrigerant  leak,  try  to  repair  the  leak.  If  the  repair  is
unsuccessful,  call  your  local  dealer.  Do  not  touch  any
refrigerant  which  has  leaked  out  from  refrigerant  piping
connections. This may result in frostbite.

Oil leak

Check  the  compressor  for  oil  leakage.  If  there  is  an  oil
leak, try to repair the leak. If the repairing is unsuccessful,
call your local dealer.

Air inlet/outlet

Check  that  the  air  inlet  and  outlet  of  the  unit  is  not
obstructed  by  paper  sheets,  cardboard,  or  any  other
material.

Summary of Contents for RXYQ10T7Y1B

Page 1: ...ration manual VRV IV system air conditioner RYYQ8T7Y1B RYYQ10T7Y1B RYYQ12T7Y1B RYYQ14T7Y1B RYYQ16T7Y1B RYYQ18T7Y1B RYYQ20T7Y1B RYMQ8T7Y1B RYMQ10T7Y1B RYMQ12T7Y1B RYMQ14T7Y1B RYMQ16T7Y1B RYMQ18T7Y1B RY...

Page 2: ...muutettuina v platn m zn n Smjernice kako je izmijenjeno ir nyelv ek s m dos t saik rendelkez seit z p niejszymi poprawkami 18 19 20 21 22 23 24 25 Directivelor cu amendamentele respective Direktive z...

Page 3: ...stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota TS TSmin Mini...

Page 4: ...rror codes when charging refrigerant 22 5 6 9 Checks after charging refrigerant 22 5 6 10 To fix the fluorinated greenhouse gases label 22 5 7 Connecting the electrical wiring 22 5 7 1 Field wiring Ov...

Page 5: ...accessories are available in the unit a d 1 1 e 1 3P328191 1 BE SURE TO FILL OUT THE BLANKS WHICH ARE NEEDED FOR AFTER SALE SERVICES REQUESTFORTHEINDICATIONOFINSTALLATIONINFORMATION 1 RECORD OF INDOOR...

Page 6: ...t operation Depending on the type of outdoor unit which is chosen some functionality will or will not exist It will be indicated throughout this installation manual and brought to your attention Certa...

Page 7: ...l oils or moisture should be prevented from getting mixed into the system NOTICE The piping and other pressure containing parts shall be suitable for refrigerant Use phosphoric acid deoxidised seamles...

Page 8: ...ing length is allowed to be more than 90 m b Pipe size up is NOT allowed The pipe thickness of the refrigerant piping shall comply with the applicable legislation The minimal pipe thickness for R410A...

Page 9: ...e of 3 multi units the connection diameter of outdoor to T joint has to be kept In case of 2 multi units the connection pipe has to have the largest diameter There is never a connection of the equalis...

Page 10: ...harged to the system Total system refrigerant charge Z O R P O Standard factory charge of outdoor unit R Additional refrigerant charge according to liquid piping diameter length and outdoor unit speci...

Page 11: ...n wiring exceeds these limits it may result in communication error For non standard combinations Calculate the recommended fuse capacity Formula Calculate by adding the minimum circuit amps of each us...

Page 12: ...red installation is on a solid longitudinal foundation steel beam frame or concrete The foundation must be larger than the grey marked area 729 613 929 AB AA a mm Minimum foundation a Anchor point 4 H...

Page 13: ...ion label a attached to the joint comes to the top Do not tilt the joint more than 7 5 see view A Do not install the joint vertically see view B a a A B 7 5 7 5 a Caution label X Not allowed O Allowed...

Page 14: ...ise to close Shaft Valve body Hexagonal wrench Cap valve lid Service port 9 5 5 4 6 6 4 mm 13 5 16 5 11 5 13 9 12 7 8 1 9 9 18 0 22 0 15 9 13 5 16 5 6 mm 23 0 27 0 19 1 27 0 33 0 8 mm 22 5 27 5 25 4 5...

Page 15: ...outdoor unit has finished the initialisation to apply setting 2 21 Leak test and vacuum drying Checking the refrigerant piping involves Checking for any leakages in the refrigerant piping Performing v...

Page 16: ...bar 5 Torr 2 Check that with the vacuum pump turned off the target vacuum is maintained for at least 1 hour 3 Should you fail to reach the target vacuum within 2 hours or maintain the vacuum for 1 ho...

Page 17: ...ems recommended to first pre charge a portion of refrigerant through the liquid line before proceeding with the actual automatic or manual charging This step is included in below procedure see 5 6 5 T...

Page 18: ...frigerant to reach R Q Step 2 3 Open valves C D and B to the liquid and equalising line Charge the equalising line to maximally 0 05 MPa then close valve C and disconnect its connection to the manifol...

Page 19: ...Open valve A Charge remaining amount of refrigerant P kg R Q P Depending on ambient conditions the unit will decide to perform autocharge operation in heating or cooling mode Close valve A Push BS3 to...

Page 20: ...ppear e 2 indoor temperature out of range and e 3 outdoor temperature out of range Push BS1 to leave program Charging is finished Fill in the amount on the additional refrigerant charge label Input th...

Page 21: ...is connected to the piping inside the unit The unit s internal piping is already factory charged with refrigerant so be careful when connecting the charge hose After adding the refrigerant do not for...

Page 22: ...Indoor unit is out of temperature range for leak detection operation Retry when ambient conditions are satisfied Outdoor unit is out of temperature range for leak detection operation Retry when ambie...

Page 23: ...ed wire nipples or rubber bushings into the knockout holes a b c d a Knockout hole b Burr c Remove burrs d If there are any possibilities that small animals enter the system through the knockout holes...

Page 24: ...onnecting wiring for the indoor units is connected The base unit is the outdoor unit to which the interconnecting wiring for the indoor units is connected 5 7 5 To finish the transmission wiring After...

Page 25: ...Perform special actions automatic refrigerant charge testrun etc Perform field settings demand operation low noise etc DIP switches By operating the DIP switches it is possible to DS1 1 COOL HEAT sel...

Page 26: ...all indoor units When the communication between indoor units and outdoor unit s is established and normal the 7 segment display indication state will be as below default situation when shipped from fa...

Page 27: ...nd last malfunction code 1 19 The 3rd last malfunction code 1 29 1 30 1 31 Shows the estimated leaked refrigerant amount kg based on 1 29 The latest leak detection operation 1 30 The 2nd last leak det...

Page 28: ...ctivated 2 20 Description 1 Activated To stop the manual additional refrigerant charge operation when the required additional refrigerant amount is charged push BS3 If this function was not aborted by...

Page 29: ...finished field piping electrical wiring air purge See installation manual of the indoor units for details 7 2 Checklist before commissioning After the installation of the unit first check the followin...

Page 30: ...to have reliable data gathering during the test operation See ambient limitations in the information table on 5 6 6 Step 6a To automatically charge refrigerant on page 21 In case Hydrobox units or RA...

Page 31: ...out the malfunction code The malfunction code will be displayed intermittent Example Code Example Main code Sub code With an interval of 1 second the display will switch between main code and sub code...

Page 32: ...after subcool HE malfunction R5T A1P X30A Check connection on PCB or actuator Liquid temperature sensor coil malfunction R4T A1P X30A Check connection on PCB or actuator Gas temperature sensor after...

Page 33: ...onfirm indoor unit mix is allowed Connection malfunction over indoor units or type mismatch R410A R407C RA Hydrobox etc Check if other indoor units have malfunction and confirm indoor unit mix is allo...

Page 34: ...e for servicing and the minimum space for air inlet and air outlet is available refer to the figure below and choose one of the possibilities a b a c d a b a e d e c a b a e d f c a b a e b d c a b a...

Page 35: ...TION For a legend explaining the figures below refer to the end of this topic Piping diagram RYYQ8 12 sv sv M HPS INV M1C R3T S1NPL S1NPH S1PH R6T R5T R7T R1T M1F R4T R8T 10 12HP R21T j g i o p k m a...

Page 36: ...ct your installer to receive more information and professional advice 10 1 System layout Your VRV IV heat pump series outdoor unit can be one of following models Model Description RYYQ Single continuo...

Page 37: ...ll continue heating operation at a reduced level during defrost operation It will guarantee a decent comfort level indoor A heat storage element in the outdoor unit will provide the energy to de ice t...

Page 38: ...ion on page 38 for details To stop 5 Press the ON OFF button on the user interface once again Result The operation lamp goes out and the system stops operating NOTICE Do not turn off power immediately...

Page 39: ...ire of a burner a heater or a cooker may result in a harmful gas Turn off any combustible heating devices ventilate the room and contact the dealer where you purchased the unit Do not use the system u...

Page 40: ...cking all above items it is impossible to fix the problem yourself contact your installer and state the symptoms the complete model name of the unit with manufacturing number if possible and the insta...

Page 41: ...changeover is controlled by the cool heat changeover remote control switch Ask your dealer where the remote control switch is installed 14 2 3 Symptom Fan operation is possible but cooling and heatin...

Page 42: ...used for the first time in a long time This is because dust has gotten into the unit 14 2 13 Symptom The units can give off odours The unit can absorb the smell of rooms furniture cigarettes etc and...

Page 43: ......

Page 44: ...4P370473 1 C 0000000 4P370473 1C 2016 07 Copyright 2014 Daikin...

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