background image

5 Installation

Installation and operation manual

15

RYYQ+RYMQ+RXYQ8~20T7Y1B
VRV IV system air conditioner
4P370473-1C – 2016.07

WARNING

Never remove the pinched piping by brazing.

Any gas or oil remaining inside the stop valve may blow off
the pinched piping.

6

Wait  until  all  oil  is  dripped  out  before  continuing  with  the
connection  of  the  field  piping  in  case  the  recovery  was  not
complete.

5.4

Checking the refrigerant piping

5.4.1

About checking the refrigerant piping

Refrigerant piping works are 

finished?

The indoor units and/or 

outdoor unit were already 

powered ON?

Use procedure:
"Method 2: After power ON".

Finish piping work.

Use procedure:
"Method 1: Before power ON 

(regular method)".

Yes

No

No

Yes

It is very important that all refrigerant piping work is done before the
units (outdoor or indoor) are powered on.

When the units are powered on, the expansion valves will initialise.
This means that they will close. Leak test and vacuum drying of field
piping and indoor units is impossible when this happens.

Therefore,  there  will  be  explained  2  methods  for  initial  installation,
leak test and vacuum drying.

Method 1: Before power ON

If  the  system  has  not  yet  been  powered  on,  no  special  action  is
required to perform the leak test and the vacuum drying.

Method 2: After power ON

If  the  system  has  already  been  powered  on,  activate  setting  [2‑21]
(refer  to 

"6.1.4  To  access  mode  1  or  2"  on  page  26

).  This  setting

will  open  field  expansion  valves  to  guarantee  a  R410A  piping
pathway  and  make  it  possible  to  perform  the  leak  test  and  the
vacuum drying.

NOTICE

Make  sure  that  all  indoor  units  connected  to  the  outdoor
unit are powered on.

NOTICE

Wait  until  the  outdoor  unit  has  finished  the  initialisation  to
apply setting [2‑21].

Leak test and vacuum drying

Checking the refrigerant piping involves:

▪ Checking for any leakages in the refrigerant piping.

▪ Performing  vacuum  drying  to  remove  all  moisture,  air  or  nitrogen

in the refrigerant piping.

If  there  is  a  possibility  of  moisture  being  present  in  the  refrigerant
piping  (for  example,  water  may  have  entered  the  piping),  first  carry
out  the  vacuum  drying  procedure  below  until  all  moisture  has  been
removed.

All piping inside the unit has been factory tested for leaks.

Only  field  installed  refrigerant  piping  needs  to  be  checked.
Therefore, make sure that all the outdoor unit stop valves are firmly
closed before performing leak test or vacuum drying.

NOTICE

Make  sure  that  all  (field  supplied)  field  piping  valves  are
OPEN (not outdoor unit stop valves!) before you start leak
test and vacuuming.

For  more  information  on  the  state  of  the  valves,  refer  to

"5.4.3 Checking refrigerant piping: Setup" on page 15

.

5.4.2

Checking refrigerant piping: General
guidelines

Connect the vacuum pump through a manifold to the service port of
all  stop  valves  to  increase  efficiency  (refer  to 

"5.4.3  Checking

refrigerant piping: Setup" on page 15

).

NOTICE

Use  a  2-stage  vacuum  pump  with  a  non-return  valve  or  a
solenoid  valve  that  can  evacuate  to  a  gauge  pressure  of
–⁠100.7 kPa (5 Torr absolute).

NOTICE

Make  sure  the  pump  oil  does  not  flow  oppositely  into  the
system while the pump is not working.

NOTICE

Do not purge the air with refrigerants. Use a vacuum pump
to evacuate the installation.

5.4.3

Checking refrigerant piping: Setup

p< p>

R410A

N2

C

D

b

c

e

a

g

h

f

d

A

B

a

Pressure reducing valve

b

Nitrogen

c

Weighing scales

d

Refrigerant R410A tank (siphon system)

e

Vacuum pump

f

Liquid line stop valve

g

Gas line stop valve

h

Equalising line stop valve (only for RYMQ)

A

Valve A

B

Valve B

Summary of Contents for RXYQ10T7Y1B

Page 1: ...ration manual VRV IV system air conditioner RYYQ8T7Y1B RYYQ10T7Y1B RYYQ12T7Y1B RYYQ14T7Y1B RYYQ16T7Y1B RYYQ18T7Y1B RYYQ20T7Y1B RYMQ8T7Y1B RYMQ10T7Y1B RYMQ12T7Y1B RYMQ14T7Y1B RYMQ16T7Y1B RYMQ18T7Y1B RY...

Page 2: ...muutettuina v platn m zn n Smjernice kako je izmijenjeno ir nyelv ek s m dos t saik rendelkez seit z p niejszymi poprawkami 18 19 20 21 22 23 24 25 Directivelor cu amendamentele respective Direktive z...

Page 3: ...stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota TS TSmin Mini...

Page 4: ...rror codes when charging refrigerant 22 5 6 9 Checks after charging refrigerant 22 5 6 10 To fix the fluorinated greenhouse gases label 22 5 7 Connecting the electrical wiring 22 5 7 1 Field wiring Ov...

Page 5: ...accessories are available in the unit a d 1 1 e 1 3P328191 1 BE SURE TO FILL OUT THE BLANKS WHICH ARE NEEDED FOR AFTER SALE SERVICES REQUESTFORTHEINDICATIONOFINSTALLATIONINFORMATION 1 RECORD OF INDOOR...

Page 6: ...t operation Depending on the type of outdoor unit which is chosen some functionality will or will not exist It will be indicated throughout this installation manual and brought to your attention Certa...

Page 7: ...l oils or moisture should be prevented from getting mixed into the system NOTICE The piping and other pressure containing parts shall be suitable for refrigerant Use phosphoric acid deoxidised seamles...

Page 8: ...ing length is allowed to be more than 90 m b Pipe size up is NOT allowed The pipe thickness of the refrigerant piping shall comply with the applicable legislation The minimal pipe thickness for R410A...

Page 9: ...e of 3 multi units the connection diameter of outdoor to T joint has to be kept In case of 2 multi units the connection pipe has to have the largest diameter There is never a connection of the equalis...

Page 10: ...harged to the system Total system refrigerant charge Z O R P O Standard factory charge of outdoor unit R Additional refrigerant charge according to liquid piping diameter length and outdoor unit speci...

Page 11: ...n wiring exceeds these limits it may result in communication error For non standard combinations Calculate the recommended fuse capacity Formula Calculate by adding the minimum circuit amps of each us...

Page 12: ...red installation is on a solid longitudinal foundation steel beam frame or concrete The foundation must be larger than the grey marked area 729 613 929 AB AA a mm Minimum foundation a Anchor point 4 H...

Page 13: ...ion label a attached to the joint comes to the top Do not tilt the joint more than 7 5 see view A Do not install the joint vertically see view B a a A B 7 5 7 5 a Caution label X Not allowed O Allowed...

Page 14: ...ise to close Shaft Valve body Hexagonal wrench Cap valve lid Service port 9 5 5 4 6 6 4 mm 13 5 16 5 11 5 13 9 12 7 8 1 9 9 18 0 22 0 15 9 13 5 16 5 6 mm 23 0 27 0 19 1 27 0 33 0 8 mm 22 5 27 5 25 4 5...

Page 15: ...outdoor unit has finished the initialisation to apply setting 2 21 Leak test and vacuum drying Checking the refrigerant piping involves Checking for any leakages in the refrigerant piping Performing v...

Page 16: ...bar 5 Torr 2 Check that with the vacuum pump turned off the target vacuum is maintained for at least 1 hour 3 Should you fail to reach the target vacuum within 2 hours or maintain the vacuum for 1 ho...

Page 17: ...ems recommended to first pre charge a portion of refrigerant through the liquid line before proceeding with the actual automatic or manual charging This step is included in below procedure see 5 6 5 T...

Page 18: ...frigerant to reach R Q Step 2 3 Open valves C D and B to the liquid and equalising line Charge the equalising line to maximally 0 05 MPa then close valve C and disconnect its connection to the manifol...

Page 19: ...Open valve A Charge remaining amount of refrigerant P kg R Q P Depending on ambient conditions the unit will decide to perform autocharge operation in heating or cooling mode Close valve A Push BS3 to...

Page 20: ...ppear e 2 indoor temperature out of range and e 3 outdoor temperature out of range Push BS1 to leave program Charging is finished Fill in the amount on the additional refrigerant charge label Input th...

Page 21: ...is connected to the piping inside the unit The unit s internal piping is already factory charged with refrigerant so be careful when connecting the charge hose After adding the refrigerant do not for...

Page 22: ...Indoor unit is out of temperature range for leak detection operation Retry when ambient conditions are satisfied Outdoor unit is out of temperature range for leak detection operation Retry when ambie...

Page 23: ...ed wire nipples or rubber bushings into the knockout holes a b c d a Knockout hole b Burr c Remove burrs d If there are any possibilities that small animals enter the system through the knockout holes...

Page 24: ...onnecting wiring for the indoor units is connected The base unit is the outdoor unit to which the interconnecting wiring for the indoor units is connected 5 7 5 To finish the transmission wiring After...

Page 25: ...Perform special actions automatic refrigerant charge testrun etc Perform field settings demand operation low noise etc DIP switches By operating the DIP switches it is possible to DS1 1 COOL HEAT sel...

Page 26: ...all indoor units When the communication between indoor units and outdoor unit s is established and normal the 7 segment display indication state will be as below default situation when shipped from fa...

Page 27: ...nd last malfunction code 1 19 The 3rd last malfunction code 1 29 1 30 1 31 Shows the estimated leaked refrigerant amount kg based on 1 29 The latest leak detection operation 1 30 The 2nd last leak det...

Page 28: ...ctivated 2 20 Description 1 Activated To stop the manual additional refrigerant charge operation when the required additional refrigerant amount is charged push BS3 If this function was not aborted by...

Page 29: ...finished field piping electrical wiring air purge See installation manual of the indoor units for details 7 2 Checklist before commissioning After the installation of the unit first check the followin...

Page 30: ...to have reliable data gathering during the test operation See ambient limitations in the information table on 5 6 6 Step 6a To automatically charge refrigerant on page 21 In case Hydrobox units or RA...

Page 31: ...out the malfunction code The malfunction code will be displayed intermittent Example Code Example Main code Sub code With an interval of 1 second the display will switch between main code and sub code...

Page 32: ...after subcool HE malfunction R5T A1P X30A Check connection on PCB or actuator Liquid temperature sensor coil malfunction R4T A1P X30A Check connection on PCB or actuator Gas temperature sensor after...

Page 33: ...onfirm indoor unit mix is allowed Connection malfunction over indoor units or type mismatch R410A R407C RA Hydrobox etc Check if other indoor units have malfunction and confirm indoor unit mix is allo...

Page 34: ...e for servicing and the minimum space for air inlet and air outlet is available refer to the figure below and choose one of the possibilities a b a c d a b a e d e c a b a e d f c a b a e b d c a b a...

Page 35: ...TION For a legend explaining the figures below refer to the end of this topic Piping diagram RYYQ8 12 sv sv M HPS INV M1C R3T S1NPL S1NPH S1PH R6T R5T R7T R1T M1F R4T R8T 10 12HP R21T j g i o p k m a...

Page 36: ...ct your installer to receive more information and professional advice 10 1 System layout Your VRV IV heat pump series outdoor unit can be one of following models Model Description RYYQ Single continuo...

Page 37: ...ll continue heating operation at a reduced level during defrost operation It will guarantee a decent comfort level indoor A heat storage element in the outdoor unit will provide the energy to de ice t...

Page 38: ...ion on page 38 for details To stop 5 Press the ON OFF button on the user interface once again Result The operation lamp goes out and the system stops operating NOTICE Do not turn off power immediately...

Page 39: ...ire of a burner a heater or a cooker may result in a harmful gas Turn off any combustible heating devices ventilate the room and contact the dealer where you purchased the unit Do not use the system u...

Page 40: ...cking all above items it is impossible to fix the problem yourself contact your installer and state the symptoms the complete model name of the unit with manufacturing number if possible and the insta...

Page 41: ...changeover is controlled by the cool heat changeover remote control switch Ask your dealer where the remote control switch is installed 14 2 3 Symptom Fan operation is possible but cooling and heatin...

Page 42: ...used for the first time in a long time This is because dust has gotten into the unit 14 2 13 Symptom The units can give off odours The unit can absorb the smell of rooms furniture cigarettes etc and...

Page 43: ......

Page 44: ...4P370473 1 C 0000000 4P370473 1C 2016 07 Copyright 2014 Daikin...

Reviews: