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DEIMHP0140521_00EN

6

EWYT~CZ / EWAT~CZ

refrigerants, or flammable or toxic materials shall be stored as 
required by national regulations.

 

Open (naked) flames shall not be permitted in machinery rooms, 
except for welding, brazing or similar activity and then only provi-
ded the refrigerant concentration is monitored and adequate 
ventilation is ensured. Such open flames shall not be left unat-
tended.

 

A remote switching (emergency type) for stopping the refrigera-
ting system shall be provided outside the room (near the door). A 
similar acting switch shall be located at a suitable location inside 
the room.

 

All piping and ducting passing through floors, ceiling and walls of 
machinery room shall be sealed.

 

Hot surfaces shall not exceed a temperature of 80 % of the autoi-
gnition temperature (in °C) or 100 K less than the autoignition 
temperature of the refrigerant, whichever is lower.

Refrigerant

Self ignition 

temperature

Maximum surface 

temperature

R32

648 °C

548°C

 

Machinery rooms shall have doors opening outward and suffi-
cient in number to ensure freedom for persons to escape in an 
emergency; the doors shall be tight fitting, selfclosing and so de-
signed that they can be opened from inside (antipanic system).

 

Special machinery rooms where the refrigerant charge is above 
the practical limit for the volume of the room shall have a door 
that either opens directly to the outside air or through a dedica-
ted vestibule equipped with selfclosing, tightfitting doors.

 

The ventilation of machinery rooms shall be enough both for nor-
mal operating conditions and emergencies.

 

Ventilation for normal operating conditions shall be in accordan-
ce with national regulations.

 

The emergency mechanical ventilation system shall be activated 
by a detector(s), located in the machinery room.

■ 

This ventilation system must be:
•  independent of any other ventilation system on the site.
•  provided with two independent emergency controls one 

located outside the machinery room, and the other inside.

■ 

The emergency exhaust ventilation fan shall:
•  Be either in the air flow with the motor outside the airflow 

or rated for hazardous areas (according to the asses-
sment).

•  Be located to avoid pressurization of the exhaust ductwork 

in the machinery room.

•  not cause sparks to occur if it contacts the duct material.

■ 

Airflow of the emergency mechanical ventilation shall be at 
least:

V = 0,014 × m⅔

Where

V

 

is air flow in m³/s;

m

 

is the amount of refrigerant present in the machine room, 
in kg;

0,014

  is a conversion factor.

■ 

Mechanical ventilation shall be operated continuously or shall 
be switched on by the detector.

 

Detector shall automatically activate an alarm, start mechanical 
ventilation and stop the system when it triggers

 

The location of detectors shall be chosen in relation to the refri-
gerant and they shall be located where the refrigerant from the 
leak will concentrate

 

The positioning of the detector shall be done with due considera-
tion of local airflow patterns, accounting for location sources of 
ventilation and louvers. Consideration shall also be given to the 
possibility of mechanical damage or contamination.

 

At least one detector shall be installed in each machinery room or 
the occupied space being considered and/or at the lowest un-
derground room for refrigerants heavier than air and at the hi-
ghest point for refrigerants lighter than air.

 

Detectors shall be continuously monitored for functioning. In the 
case of a detector failure, the emergency sequence should be 
activated as if refrigerant had been detected.

 

The preset value for the refrigerant detector at 30 °C or 0 °C, whi-
chever is more critical, shall be set to 25 % of the LFL. The detec-
tor shall continue to activate at higher concentrations.

Refrigerant

LFL

Threshold level

R32

0.307 kg/m³

0.7675 kg/m³

36000 ppm

 

All electrical equipment (not only the refrigerating system) shall 
be selected to be suitable for use in the zones identified in the 
risk assessment. Electrical equipment shall be deemed to com-
ply with the requirements if the electrical supply is isolated when 
the refrigerant concentration reaches 25 % of the lower flam-
mable limit or less.

 

Machinery rooms or special machinery rooms shall be 

clearly 

marked

 as such on the entrances to the room, together with 

warning notices indicating that unauthorized persons shall not 
enter and that smoking, naked light or flames are prohibited. The 
notices shall also state that, in the event of an emergency, only 
authorized persons conversant with emergency procedures 
shall decide whether to enter the machinery room. Additionally, 
warning notices shall be displayed prohibiting unauthorized ope-
ration of the system

 

The owner / operator shall keep an updated logbook of the refri-
gerating system.

Summary of Contents for EWAT016CZN-A1

Page 1: ...REV 00 Date 04 2021 Supersedes Installation Maintenance and Operation Manual DEIMHP0140521_00EN Air to water heat pump units with scroll compressors EWYT CZ EWAT CZ...

Page 2: ......

Page 3: ...RESSURE EQUIPMENT 27 12 DISMISSIONAND DISPOSAL 27 List of tables Table 1 Physical properties of R32 refrigerant 5 Table 2 Minimum glycol percentage for low ambient air temperature 11 Table 3 Flow Swit...

Page 4: ...to check possible refrigerant leaks 13 Disable the unit from the mains using the main switch before opening the control panel 14 Check that the unit has been grounded correctly before starting it 15...

Page 5: ...pagation rate is low and nontoxic R32 refrigerant can burn slowly when all the following conditions are present The concentration is between the lower and upper flammability limit LFL UFL Wind velocit...

Page 6: ...it contacts the duct material n Airflow of the emergency mechanical ventilation shall be at least V 0 014 m Where V is air flow in m s m is the amount of refrigerant present in the machine room in kg...

Page 7: ...osphere may damage electrical components 4 MECHANICAL INSTALLATION 4 1 Safety Before installation and commissioning of the machinery the people involved in this activity must have acquired the informa...

Page 8: ...outdoors either on balconies or on the ground provided that the installation area is free of obstacles that could reduce air flow to the condensers coil The unit must be installed on a robust and per...

Page 9: ...y side of the unit must be accessible for postinstallation maintenance operations and vertical air discharge must not be obstructed Figure below shows the minimum space required Figure 4 DUAL unit Whe...

Page 10: ...the main wind direction Frontal wind will disturb the operation of the unit If necessary use a screen to block the wind Ensure that water cannot cause any damage to the location by adding water drains...

Page 11: ...ition The water filter must be installed as close as possible to the unit If the water filter is installed in another part of the water system the Installer must guarantee the cleaning of the water pi...

Page 12: ...Z P H A2 2 43 6 00 Table 4 Operating limits 4 7 3 Preparing and checking the water circuit connection The units have water inputs and outputs for connecting the heat pump to water circuit of the syste...

Page 13: ...300 CO2 Sulphate ion mg SO4 2 l 100 Alkalinity mg CaCO3 l 200 Total Hardness mg CaCO3 l 75 150 Iron mg Fe l 0 2 Ammonium ion mg NH4 l 0 5 Silica mg SiO2 l Chlorine molecular mg Cl2 l 0 5 Note 1 Heat P...

Page 14: ...ater temperature Ref 1 Unit operations in this area require OP 192 HIGH AMBIENT TEMPERATURE KIT Ref 2 Unit operations in this area require the enabling of the Brine version in the controller and the u...

Page 15: ...t to have a water temperature difference of 2 5 K which allows it to operate with the minimum volume mentioned in the previous table However if a smaller temperature differential is set as in the case...

Page 16: ...appropriate antifreeze protection is always maintained Failing to follow the instructions above could result in unit damage 4 ELECTRIC HEATER Option on request A heater tape is instal led on the water...

Page 17: ...d the earth according to IEC 614391 table 1 and 2 and to the local national laws The cables connected to the main switch must be tightened using a pair of keys and respecting the unified clamping valu...

Page 18: ...ompressors must be carried out exclusively by qualified personnel Sharp edges and the surface of the condenser section could cause injury Avoid direct contact and use adequate pro tection device Do no...

Page 19: ...t maintenance could degrade all parts of the units coils compressors frames pipes etc with negative effect on performances and functionality There are two different levels of maintenance which can be...

Page 20: ...trical problem has been solved 4 No safety device either mechanical electrical or electronic must be disabled or overridden 5 The water used for filling the water circuit must be clean and sui tably t...

Page 21: ...X Check the safety valve X Coil section Checking the cleaning of the air heat exchanger Note 6 X Check the cleaning of water heat exchangers Note 6 X Verify that fans are well tightened X Verify coil...

Page 22: ...CZ 7 2 4 Refrigerant circuit scheme Figure 17 Refrigerant circuit P ID diagram for MONO circuit EWYT CZ unit REFRIGERANT PED GROUP LINE PS bar Ts C R32 1 HIGH PRESSURE GAS 42 9 10 120 HIGH PRESSURE LI...

Page 23: ...IMHP0140521_00EN 23 Figure 18 Refrigerant circuit P ID diagram for MONO circuit EWAT CZ unit REFRIGERANT PED GROUP LINE PS bar Ts C R32 1 HIGH PRESSURE GAS 42 9 10 120 HIGH PRESSURE LIQ 42 9 10 65 LOW...

Page 24: ...24 EWYT CZ EWAT CZ Figure 19 Refrigerant circuit P ID diagram for DUAL circuit EWYT CZ unit REFRIGERANT PED GROUP LINE PS bar Ts C R32 1 HIGH PRESSURE GAS 42 9 10 120 HIGH PRESSURE LIQ 42 9 10 65 LOW...

Page 25: ...nd outlet are indicative Please refer to the machine dimensional diagrams for exact water connections The series is composed by mono one circuit and dual two circuits reversible unit Legend Item Descr...

Page 26: ...raulic circuit Check the oil level in the compressors Chilled Water Yes No N A Piping complete Water System filled and vented Pumps installed operational rotation checked Strainers installed and clean...

Page 27: ...nd III of the classification established by the European Directive 2014 68 EU PED For units belonging to these categories some local regulations require a periodic inspection by an authorized person P...

Page 28: ...Notes...

Page 29: ...y is given for the completeness accuracy reliability of its contents All data and specifications contained therein may be subject to change without notice Refer to the data communicated at the time of...

Page 30: ...DEIMHP0140720_00EN 2021 04 Via Piani di Santa Maria 72 00072 Ariccia Roma Italy Tel 39 06 93 73 11 Fax 39 06 93 74 014 http www daikinapplied eu...

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