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 D-EIMAC00907-16EN - 13/20 

 

 

 

Electrical Installation 

General specifications 

All electrical connections to the  unit must be carried out 
in compliance with laws and regulations in force. 
All  installation,  management  and  maintenance  activities 
must be carried out by qualified personnel. 
Refer to the specific wiring diagram for the unit you have 
bougth. Should the  wiring  diagram  not  be  on the  unit  or 
should  it  have  been  lost,  please  contact  your 
manufacturer representative, who will send you a copy. 
 
 
In  case  of  discrepance  between  wiring  diagram  and 
electrical  panel/cables,  please  contact  the  manufacturer 
representative. 

 
Only use copper conductors. Failure to use copper conductors 
could  result  in  overheating  or  corrosion  at  connection  points 
and could damage the unit. 
To  avoid  interference,  all  control  wires  must  be  connected 
separately  from  the  power  cables.  Use  different  electrical 
passage ducts for this purpose. 
Particular care must be taken when realizing wire connections 
to  the  switchbox;  if  not  properly  sealed,  cable  entries  may 
allow  ingress  of  water  into  the  switchbox  which  may  cause 
damage to the equipment inside. 

Before  any  installation  and  connection  works,  the  unit 
must  be  switched  off  and  secured.  Since  this  unit 
includes  inverters,  the  intermediate  circuit  of  the 
capacitors remains charged with high voltage for a short 
period of time after being switched off. Do not operate to 
the  unit  before  5  minutes  after  the  unit  has  been 
switched off. 

 
This  unit  includes  non-linear  loads  such  as  inverters,  which 
have  a  natural  current  leakage  to  earth.  If  an  Earth  Leakage 
Detector is installed upstream the unit, a type B device with a 
minimum threshold of 300 mA must be used. 
This  product  complies  with  EMC  standards  for  industrial 
environments. Therefore it is not intended for use in residential 
areas,  e.g.  installations  where  the  product  is  connected  to  a 
low    voltage  public  distribution  system.  Should  this  product 
need  to  be  connected  to  a  low  voltage  public  distribution 
system,  specific  additional  measures  will  have  to  be  taken  to 
avoid interference with other sensitive equipment. 

Operation 

Operator’s responsibilities 

It  is  essential  that  the  operator  is  appropriately  trained  and 
becomes familiar with the system before operating the unit. In 

addition  to  reading  this  manual,  the  operator  must  study  the 
microprocessor  operating  manual  and  the  wiring  diagram  in 
order  to  understand  start-up  sequence,  operation,  shutdown 
sequence and operation of all the safety devices. 
During the unit

’s initial start-up phase, a technician authorized 

by the manufacturer is available to answer any questions and 
to give instructions as to the correct operating procedures. 
The  operator  must  keep  a  record  of  operating  data  for  every 
installed  unit.  Another  record  should  also  be  kept  of  all  the 
periodical maintenance and servicing activities. 
If the operator notes abnormal or unusual operating conditions, 
he is advised to consult the technical service authorized by the 
manufacturer. 

 

Maintenance 

Routine maintenance 
This  chiller  must  be  maintained  by  qualified  technicians. 
Before  beginning  any  work  on  the  system  the  personnel 
shall assure that all security precautions have been taken. 

Neglecting  unit  maintenance  in  these  environments,  could 
degrade  all  parts  of  the  units  (coils,  compressors,  frames, 
pipes,  etc..)  with  negative  effect  on  performances  and 
functionality. 
There  are  two  different  levels  of  maintenance,  which  can  be 
chosen according to the type of application (critical/non critical) 
or to the installation environment (highly aggressive).  
Examples  of  critical  applications  are  process  cooling,  data 
centres, etc. 
 
Highly Aggressive Environments can be defined as the follows: 

 

Industrial  environment  (with  possible  concentration 
of fumes result of combustion and chemical process) 

 

Costal environment; 

 

Highly polluted urban environment; 

 

Rural environment close to of animal excrement and 
fertilizers,  and  high  concentration  of  exhaust  gas 
from diesel generators. 

 

Desert areas with risk of sandstorms; 

 

Combinations of the above 

 
Table 2 lists all Maintenance activities for standard applications 
and standard environment.  
Table  3  lists  all  Maintenance  activities  for  critical  applications 
or highly aggressive environment. 
Following  below  instructions  is  mandatory  for  cases  listed 
above,  but  also  advised  for  units  installed  in  standard 
environments. 

 

Table 2 

– Standard Routine Maintenance Plan 

 

List of Activities 

 

      Weekly 

    Monthly 

(Note 1) 

Yearly/Seas 
Onal 

(Note 2)

 

General:

 

 

 

 

Reading of operating data (Note 3) 

 

 

Visual inspection of unit for any damage and/or loosening 

 

 

Verification of thermal insulation integrity 

 

 

Clean and paint where necessary 

 

 

Analysis of water (6) 

 

 

Check of flow switch operation 

 

 

 

 

 

 

Electrical:

 

 

 

 

Verification of control sequence 

 

 

Verify contactor wear 

– Replace if necessary 

 

 

Verify that all electrical terminals are tight 

– Tighten if necessary 

 

 

Clean inside the electrical control board 

 

 

Visual inspection of components for any signs of overheating 

 

 

Verify operation of compressor and oil heater 

 

 

Measure compressor motor insulation using the Megger  

 

 

Clean air intake filters of the electrical panel 

 

 

Summary of Contents for EWAD TZ

Page 1: ...nverter Installation Operation and Maintenance Manual Air cooled chiller with inverter driven screw compressor EWAD TZ Refrigerant R 134a Original Instructions Installation Operation and Maintenance M...

Page 2: ...D EIMAC00907 16EN 2 20 A Typical refrigerant circuit Water inlet and outlet are indicative Please refer to the machine dimensional diagrams for exact water connections...

Page 3: ...D EIMAC00907 16EN 3 20 B Typical refrigerant circuit with heat recovery Water inlet and outlet are indicative Please refer to the machine dimensional diagrams for exact water connections...

Page 4: ...isolating valve 16 SAE Flare valve 17 Evaporator water inlet connection 18 Evaporator water outlet connection 19 2 Way charging valve 20 Heat Recovery Optional 21 Heat Recovery water outlet connectio...

Page 5: ...nance of the unit without any risk to people animals and or objects Receiving the unit The unit must be inspected for any possible damage immediately upon reaching final place of installation All comp...

Page 6: ...the electrical panel Single circuit unit Double circuits unit Label Identification 1 Manufacturer s logo 5 Cable tightening warning 2 Gas type 6 Non flammable gas symbol 3 Hazardous Voltage warning 7...

Page 7: ...the chiller in areas that could be dangerous during maintenance operations such as platforms without parapets or railings or areas not complying with the clearance requirements around the chiller Nois...

Page 8: ...s be avoided In case the AVM s are not adjustable spring type are normally not adjustable the flatness of the unit frame must be guaranteed by using metal plate spacers Before unit commissioning the f...

Page 9: ...for post installation maintenance operations Figure 3 shows the minimum space required Vertical air discharge must not be obstructed If the unit is surrounded by walls or obstacles of the same height...

Page 10: ...uit on the right is working quite normally In order to avoid the hot air recirculation due to dominant winds the installation where all chillers are aligned to the dominant wind is preferred see figur...

Page 11: ...e water system the Installer has to guarantee the cleaning of the water pipes between the water filter and the evaporator 9 Evaporator has an electrical resistance with a thermostat that ensures prote...

Page 12: ...an be installed either on the inlet or outlet water piping The purpose of the flow switch is to stop the unit in the event of interrupted water flow thus protecting the evaporator from freezing The ma...

Page 13: ...of all the safety devices During the unit s initial start up phase a technician authorized by the manufacturer is available to answer any questions and to give instructions as to the correct operating...

Page 14: ...enance Plan for Critical Application and or Highly Aggressive Environment List of Activities Note 8 Weekly Monthly Note 1 Yearly Seas Onal Note 2 General Reading of operating data Note 3 X Visual insp...

Page 15: ...old bleach or acid cleaners should not be used to clean E coated coils These cleaners can be very difficult to rinse out of the coil and can accelerate corrosion and attack the E coating If there is d...

Page 16: ...refrigerant quantity charged in the unit is listed on a silver sticker inside the electrical panel Periodical inspections for refrigerant leaks may be required depending on European or local legislat...

Page 17: ...D EIMAC00907 16EN 17 20...

Page 18: ...D EIMAC00907 16EN 18 20...

Page 19: ...D EIMAC00907 16EN 19 20...

Page 20: ...of its content and the products and services presented therein Specification are subject to change without prior notice Refer to the data communicated at the time of the order Daikin Applied Europe S...

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