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6. REFRIGERANT PIPING WORK

For instruction for installing piping between the outside unit and BS unit, selecting a refrigerant branch kit, 
and installing piping between the refrigerant branch kit and the indoor unit, refer to the installation manual 
and equipment design materials included with the outside unit.

Before beginning the work, always check to make sure the type of refrigerant used is R410A. (The unit will 
not operate correctly with a different type of refrigerant.)

Insulate all of the piping including the liquid pipes, HP/LP gas pipes, suction gas pipes, gas pipes, equalizer 
pipes (piping between outside units when an outside multi-unit system), and the pipe connections for these. 
Not insulting these pipes could result in water leaks or burns. In particular, suction gas flows in the HP/LP 
gas piping during full cooling operation, so the same amount of insulation as used for the suction gas piping 
is required. In addition, high-pressure gas flows in the HP/LP gas piping and gas piping, so use insulation 
that can withstand more than 250°F.

Reinforce the insulation material when necessary for the installation environment. Refer to the following as 
a guideline.

For 86°F, RH75% to 80%: Thickness at least 9/16 in.

For 86°F, over RH80%: Thickness at least 13/16 in.

If not reinforced, condensation could form on the surface of the insulation. For details, refer to the Engineer-
ing data book.

NOTES

This product only uses the new refrigerant (R410A). Be sure to use the special pipe cutters for R410A, dur-
ing installation.

Make sure that nothing besides the specified refrigerant, such as air, gets into the refrigerant piping.

If refrigerant gas leaks during the work, ventilate the area. (The outside units are filled with refrigerant.)

6-1 PIPING MATERIAL SELECTION

Use only pipes which are clean inside and outside and which do not accumulate harmful sulfur, oxidants, 
dirt, cutting oils, moisture, or other contamination. (Foreign materials inside pipes including oils for fabrica-
tion must be 9 mg/10 ft or less.)

Use the following items for the refrigerant piping.

Material

: Jointless phosphor-deoxidized copper pipe

Size

: See “Example of connection” to determine the correct size.

Thickness

: Select a thickness for the refrigerant piping which complies with national and local laws.

For R410A, the design pressure is 478 psi.

For information regarding the piping allowable maximum length, allowable height difference, and allowable 
length after a branch, refer to the installation manual that came with the outside unit or Engineering data book.

The refrigerant branch kit (sold separately) is required for piping branches. For information on how to select a 
refrigerant branch kit, refer to the Installation Manual that came with the outside unit or Engineering data book.

6-2 PROTECTION AGAINST CONTAMINATION WHEN INSTALLING PIPES

Protect the piping to prevent moisture, dirt, dust, etc. from entering the piping.

NOTE

Exercise special caution to prevent dirt or dust when passing piping through holes in walls and when passing 
pipe edges to the exterior.

Place

Installation period

Protection method

Outdoor

More than a month

Pinch the pipe

Less than a month

Pinch or tape the pipe

Indoor

Regardless of the period

Summary of Contents for BSVQ36PVJU

Page 1: ...erence This manual should be left with the equipment owner Lire soigneusement ces instructions avant I installation Concerver ce manuel port e de main pour r f rence ult rieure Ce manuel doit tre donn...

Page 2: ...DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in...

Page 3: ...ing is secured that specified wires are used and that no external forces act on the terminal connections or wires Improper connections or installation may result in fire When wiring position the wires...

Page 4: ...not install the air conditioner in the following locations a Where a mineral oil mist or oil spray or vapor is produced for example in a kitchen Plastic parts may deteriorate and fall off or result in...

Page 5: ...nected Normal operation is not possible when connected to other units 2 2 PRECAUTIONS Hold the unit by the Hanging brackets 4 points when opening the box and moving it and do not lift it hold ing on t...

Page 6: ...cations where an inspection hole Refer to Fig 2 can be installed to Electrical Components Box side See Note Where the total piping length involving indoor unit and outside unit is below the allowable...

Page 7: ...e Install the BS unit so that its weight can be withstood Hanging bracket For supporting the connection pipe Be sure to support the connection piping around the unit using hanging brackets that are ke...

Page 8: ...pension bolts Be sure to use the nuts M8 or M10 3 pcs 4 locations and washers field supply from both the top and bottom sides of the hanging bracket and make sure they are tightened correctly NOTES Th...

Page 9: ...R410A dur ing installation Make sure that nothing besides the specified refrigerant such as air gets into the refrigerant piping If refrigerant gas leaks during the work ventilate the area The outside...

Page 10: ...2 below and Table 1 2 select the piping size between the outside unit refrigerant branch kit and BS unit and between the BS unit and the indoor unit refrigerant branch kit Example of connection 1 Whe...

Page 11: ...Q 54 5 8 1 2 3 8 5 8 3 8 54 Q 72 3 4 5 8 3 4 72 Q 96 7 8 3 4 7 8 in Capacity type of indoor units Piping size outer diameter Gas pipe Liquid pipe 07 09 12 18 1 2 1 4 24 30 36 48 5 8 3 8 72 3 4 96 7 8...

Page 12: ...pe Site piping Liquid pipe Site piping BS unit Top Suction gas pipe Site piping HP LP gas pipe Site piping Liquid pipe Site piping Accessory pipes 1 2 Accessory pipes 1 2 Accessory pipes 1 1 BSVQ96P t...

Page 13: ...sulation field supply with the seams facing up See figure at right BSVQ36 60P type BS unit Insulation tube 3 2 Accessory Insulation tube 3 2 Accessory Insulation tube 3 1 Accessory Insulation tube 3 2...

Page 14: ...units Mark each BS unit as unit A unit B and be sure the terminal board wiring to the outside unit and indoor unit are properly matched If wiring and piping between the out side unit BS unit and an in...

Page 15: ...the following ranges Exceeding these limits could cause a transmission error 1 Between an outside unit and BS unit Between a BS unit and indoor unit and Between a BS unit and BS unit Maximum wiring le...

Page 16: ...s both the power supply wire and the ground wire together through the wire through hole right and into the Electrical Components Box and use the included clamps 2 to securely hold the wires in 2 place...

Page 17: ...t keep them separated by at least 2 in Not doing so could cause the transmission wiring to pick up electric noise external noise and result in a malfunction or breakdown After the wiring working is co...

Page 18: ...ed by the operation remote controller while the indoor unit power is turned on When the indoor unit outside unit and BS unit installation work is completed confirm that it is safe even with the power...

Page 19: ...3P194121 3M EM07A062C 0909 FS...

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