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Daedong KIOTI DK35SE, Manual

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4

-56

DK35(CH)SE/DK40(CH)SE/DK45(C)HSE

FRONT WHEELS(EXAMPLE)

(A) Tread

Front tread can not be adjusted.
If it is necessary to adjust it, contact
your local KIOTI Dealer.

If it is damaged by unapproved mod-
ification, it will not be covered by
warranty.

KIOTI SPECIFICATIONS FOR STANDARD TIRE (FRONT WHEEL)

WARNING

!!!!!

Use tires approved by KIOTI only.
Assemble the tire as shown in the figure.
Contact your local KIOTI Dealer if it is necessary to change the tire speci-
fication or installation method.

Tightening torque of wheel bolt (nut)

17~19kgf m

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Summary of Contents for KIOTI DK35SE

Page 1: ...n oil filter HST filter Fuel filter Clutch pedal play Brake pedal play Fan belt tension Engine oil and Engine oil filter Clutch pedal play Brake pedal paly Fan belt tension and condition Engine air ho...

Page 2: ...Co LTD over the years since 1947 and has been designed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Department Knowledge of tractor operation...

Page 3: ......

Page 4: ...ETY PRECAUTIONS PRECAUTIONS BEFORE OPERATION SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENT OPERATION MAINTENANCE STROAGE AND DISPOSAL TROUBLESHOOTING INDEX 1 2 3 4 5...

Page 5: ...SERVICING 1 11 SAFETY PRECAUTIONS WHEN USING THE LOADER 1 13 SAFETY DECAL MAINTENANCE 1 16 PRECAUTIONS BEFORE OPERATION 2 1 VEHICLE IDENTIFICATION NUMBER 2 2 ESSENTIAL REPLACEMENT PART 2 4 SPECIFICAT...

Page 6: ...TABLE OF CONTENTS OPERATING THE CONTROLS 4 21 SWITCH 4 5 INSTRUMENT PANEL 4 13...

Page 7: ...CABIN SYSTEM 4 38 TIRES WHEELS AND BALLAST 4 51 OPERATION 5 1 PRE OPERATION 5 2 INITIALOPERATION 5 3 OPERATING THE ENGINE 5 3 OPERATING THE TRACTOR 5 10 TABLE OF CONTENTS...

Page 8: ...6 2 ATTACHING DEVICES FOR AN IMPLEMENT6 4 ADJUSTMENT OF LIFT ROD 6 4 ADJUSTMENT OF TOP LINK 6 5 REMOVALAND INSTALLATION OF 3 POINT HITCH IMPLEMENT 6 6 HANDLING LOADER 6 10 MAINTENANCE 7 1 MAINTENANCE...

Page 9: ...TABLE OF CONTENTS...

Page 10: ...STROAGE AND DISPOSAL 8 1 TRACTOR STORAGE 8 2 USAGEAND DISPOSAL 8 5 TROUBLESHOOTING 9 1 ENGINE TROUBLESHOOTING 9 2 TRACTOR TROUBLESHOOTING 9 4...

Page 11: ...ndition may result in damage to your ve hicle or its equipment if the caution is not heeded Follow the advice provided with the caution WARNING This indicates that a condition may result in harm serio...

Page 12: ...on Engine Oil Pressure Turn Signal Power Take Off Clutch Control ON Position Power Take Off Clutch Control OFF Position Differential Lock Position Control Lowered Position HazardWarning Lights Headlig...

Page 13: ......

Page 14: ...ENGINE WHEN DRIVING THE TRACTOR WHEN PARKING THE TRACTOR WHEN PARKING THE TRACTOR WHEN USING THE 3 POINT HITCH SAFETY PRECAUTIONS DURING SERVICING 1 11 SAFETY PRECAUTIONS WHEN USING THE LOADER 1 13 SA...

Page 15: ...e injury or damage to your tractor 7 When starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse movements with your tractor...

Page 16: ...ctor unless a passenger seat is installed Keep bystanders away from the tractor while in operation 14 When getting on and off the tractor handholds and step plates should always be used This will help...

Page 17: ...at belt when the trac tor is equipped with a ROPSand CAB Never use the seat belt when tractor is not equipped with a ROPS ROPS Roll Over Protective Structures 21 Extra caution should be taken when dri...

Page 18: ...ury 2 Do not park your tractor on a steep incline and remember to shut off the engine and P T O before dismount ing the tractor PRECAUTIONS DURING OPERATION WHEN STARTING THE ENGINE 3 Do not operate y...

Page 19: ...fore starting the tractor 5 Pull only from the drawbar Never hitch anything to the axle housing or any other point except the drawbar Pulling from any other location only increase the risk of serious...

Page 20: ...for safe tractor operation 15 When working in groups always let the others know what you are go ing to do before you do it 16 Never freewheel Disengaging the clutch or shifting into neutral while des...

Page 21: ...k the brake pedals together when traveling at road speeds Brake both wheels simultaneously when mak inganemergencystop Unevenbrak ing at road speeds could cause the tractor to tip over WHEN DRIVING TH...

Page 22: ...may run out of control 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when trav eling at road speeds 9 Do not operate a...

Page 23: ...stopped gears are in neutral and all movingcomponentshavecompletely stopped before connecting disconnecting adjusting cleaning or servicing any P T O driven equipment 2 Keep the P T O shaft cover in...

Page 24: ...ng brake place the gear shift le ver in neutral and stop the engine 1 Do not smoke while working around the battery or when refueling your tractor Keep all sparks and flames away from the battery and...

Page 25: ...that wheel bolts have been tightened to the specified torque 13 Escaping hydraulic fluid under pres surehassufficientforcetopenetrate skin causing serious personal injury Be sure to release all re sid...

Page 26: ...once This fluid can produce gan grene and or severe allergic reaction 15 Keep environmental pollution in mind When replacing cooant or oil dispose of it the right way Be sure to observe all relevant...

Page 27: ...injury or even death H11O104A Never carry a big object with the loader unless a proper implement is attached Keep a carried object low during driving Otherwise it may lead to an injury or even death...

Page 28: ...cted to the bucket and boom The bucket or boom can be accidentally dropped down leading to an injury or even death H11O106A Do not allow loder arms or attachment to contact electrical power lines Elec...

Page 29: ...1 16 DK35 CH SE DK40 CH SE DK45 C HSE T66O132A SAFETY DECAL MAINTENANCE DECAL MOUNTING LOCATION...

Page 30: ...1 17 SAFETY PRECAUTIONS 1 DECALS 2 Part No T2625 55111 4 Part No T4625 52361 3 Part No T4625 52351 5 Part No T2615 54112 6 Part No T2350 54141 1 Part No T2615 53561...

Page 31: ...1 18 DK35 CH SE DK40 CH SE DK45 C HSE 7 Part No T2325 50512 9 Part No T2181 54121 10 Part No T2325 50743 8 Part No T2445 50724...

Page 32: ...dry with a soft cloth Never use a solvent such a thin ner or acetone since it can ruin the decals Do not spray high pressure wa ter directly onto the decal The decal may fall off the tractor IMPORTANT...

Page 33: ...R MEMO MEMO...

Page 34: ...OPERATION VEHICLE IDENTIFICATION NUMBER 2 2 PRODUCTION NUMBER 2 2 ENGINE NUMBER 2 2 TRANSMISSION NUMBER 2 3 ESSENTIAL REPLACEMENT PART 2 4 OILS AND FLUIDS 2 4 FILTERS 2 4 BELTS AND RUBBER PARTS 2 5 OT...

Page 35: ...f the front axle frame VEHICLE IDENTIFICATION NUMBER PRODUCTION NUMBER The engine serial number is on the in take manifold It is also stamped on the mounting surface of the injection pump as a precaut...

Page 36: ...major service be sure to see your KIOTI dealer For service contact the KIOTI dealership from which you pur chased your tractor or your local au thorized KIOTI dealer When in need of parts be prepared...

Page 37: ...ange the fluid speci fied on the right to keep the tractor in perfect condition Filters for the engine transmission air cleaner andA C are consumables that purify oil and air Make sure to replace the...

Page 38: ...RTS PART NO DESCRIPTION EngineOilFilter Hydraulic Filter HST Hyd Filter FuelFilterElement Air filter QTY E6201 32443 T4620 38841 T4125 38021 84612 4316 0 T4145 82051 1 1 1 1 1 PARTNO DESCRIPTION QTY E...

Page 39: ...R MEMO MEMO...

Page 40: ...3 EXTERNAL DIMENSIONS 3 2 EXTERNAL DIMENSIONS 3 2 GENERALSPECIFICATIONS 3 4 TRAVELING SPEED 3 7 IMPLEMENT LIMITATIONS 3 9 STANDARD SIZE BY IMPLEMENT 3 9 SPECIFICATIONS 3...

Page 41: ...OPS E1 Front wheel tread E2 Rear wheel tread ITEM MODEL 1 Overalllength A1 2 Overalllength A2 3 Overalllength A3 4 Overallwidth B 5 Overallheight C1 6 Overallheight C2 7 Wheelbase D 8 Tread E1 9 Tread...

Page 42: ...0 1 880 49 0 1 245 14 7 375 48 7 53 0 1 237 1 347 69 3 1 760 97 4 2 475 53 7 1 365 15 9 405 49 7 59 6 1 262 1 515 53 9 59 6 1 370 1 515 1 Overalllength A1 2 Overalllength A2 3 Overallwidth B 4 Overall...

Page 43: ...l 28 5 21 2 27 0 20 1 34 25 3 32 5 24 2 38 28 3 36 26 8 13 74 52 11 10 42 13 74 52 11 10 42 13 74 52 11 10 42 Dry single plate clutch Dry single plate clutch Dry single plate clutch Shuttle Main Range...

Page 44: ...PR 13 6 24 6PR 10x16 5 6PR 14 9x24 8PR 16 9 64 0 MANUAL HST Front Rear Front Rear Front Rear Forward 2 600 rpm Reverse Max 2 600 rpm 0 1 14 5 0 16 23 4 4 wheel drive Quick turn QT Brake Differential l...

Page 45: ...pm engine rpm Min turning radius with one rear wheel braked feet m lbs kg lbs kg lbs kg 9 3 2 85 540 2 520 540 2 500 540 2 520 540 2 500 540 2 520 540 2 500 Mid optional 2 000 2 500 2 000 2 470 2 000...

Page 46: ...9 34 6 58 10 59 9 20 14 80 11 81 19 00 16 03 25 80 0 75 1 21 1 05 1 69 1 35 2 17 1 83 2 95 1 92 3 09 2 68 4 32 3 45 5 55 4 68 7 53 5 31 8 54 7 41 11 93 9 53 15 33 12 94 20 81 0 79 1 27 1 10 1 77 1 41...

Page 47: ...0 27 0 43 0 37 0 60 0 48 0 77 0 65 1 04 0 73 1 18 1 03 1 65 1 32 2 12 1 79 2 88 0 11 1 18 0 16 0 25 0 20 0 32 0 27 0 43 0 28 0 45 0 39 0 63 0 50 0 81 0 68 1 1 0 77 1 24 1 08 1 74 1 39 2 23 1 88 3 03...

Page 48: ...epth Max working width Max Cutting width Max Cutting width Max Cutting width Max Cutting width Max Width Max Cutting width Do not use 3 poi nt hitch backhoe DK35 CH SE DK40 CH SE DK45 C HSE 66 1 676 9...

Page 49: ...R MEMO MEMO...

Page 50: ...L LAMP 4 17 GLOW PLUG INDICATOR 4 17 PARKING BRAKE WARNING LAMP 4 17 PTO INDICATOR 4 18 4 4WD INDICATOR 4 18 BRAKE ONE SIDE LAMP 4 18 N INDICATOR 4 19 H INDICATOR 4 19 M INDICATOR 4 19 L INDICATOR 4 2...

Page 51: ...OR DEVICES 4 38 EXTERIOR DEVICES 4 39 ENTRANCE 4 39 UNLOCKING THE DOOR 4 39 REAR WINDOW 4 40 WORKING LIGHT 4 40 WIPER 4 41 AUDIO SYSTEM 4 42 ANTENNA 4 43 INDOOR LAMP 4 43 ACCESSORY 4 43 SUN VISOR 4 44...

Page 52: ...Wheel 3 Fuel filler Cover 4 Hood Bonnet 5 Headlamp ROPS MODEL H23O401A 6 ROPS 7 Turn Signal Lamp 8 Fender 9 Rearview Mirror 10 Footstep 11 Work Lamp 12 Top Link 13 7 pin Socket 14 Oil Gauge 15 PTO Sha...

Page 53: ...FRT RR 2 Wiper 3 Rearview Mirror 4 Turn Signal Lamp FRT RR 5 Handle 6 Side Cover 7 Footstep 8 Hood Bonnet 9 Headlamp 10 Top Link 11 Lifting Rod 12 Lower Link 13 Swing Draw Bar 14 Crank Lifting Rod 15...

Page 54: ...4 5 DESCRIPTION OF OPERATING SYSTEM 4 SWITCH MOUNTING LOCATION H23O403A 1 Combination Switch 2 Key Switch 3 4WD Switch 4 Hazard Lamp Switch 5 PTO Selection Switch 6 PTO Switch MANUALType...

Page 55: ...4 6 DK35 CH SE DK40 CH SE DK45 C HSE H23O404A 1 Combination Switch 2 Key Switch 3 4WD Switch 4 Hazard Lamp Switch 5 Cruise Switch 6 PTO Selection Switch 7 PTO Switch HST type...

Page 56: ...omatically started The automatic preheat operation is indicated by the glow plug indicator Make sure to preheat the engine until the glow plug indicatorgoesoff approx 9seconds in cold weather D The po...

Page 57: ...ving with high beam head light disturbs the approaching vehicle s visibility for safe driving Use the high beam head lights only if necessary H11O405A H23O406A 1 Turn signal light switch 2 Head light...

Page 58: ...perated while this switch is pressed up to operate the hazard lamps HAZARD LAMP SWITCH 1 Hazard lamp switch A ON B OFF H11O410A TURN SIGNAL LIGHT SWITCH H11O405A H11O408A 1 Turn signal light switch A...

Page 59: ...g on a hard surface 5 Whencultivatingafieldordrivingover a bank To avoid accident Engage the switch only when the vehicle is stationary While the 4WD is engaged drive the vehicle with low speed as ste...

Page 60: ...H11O413A To activate the cruise control function set the desired speed and press the switch to the ON position Depress the HST pedal to increase the driving speed in order to accelerate at a constant...

Page 61: ...e PTO switch to the OFF position The mark on the tachometer indicates 540 rpm of the PTO When engaging the PTO lower the engine speed engage the PTO and then accelerate the tractor gradually in order...

Page 62: ...tractor while a warning light is on H23O420A 1 PTO Indicator 2 High Beam Indicator 3 BatteryChargeWarningLamp 4 Parking Brake Indicator 5 Cruise Indicator 6 Glow Plug Indicator 13 High Speed Indicator...

Page 63: ...el Gauge E Empty F Full FUEL GAUGE Make sure to use only genuine fuel as the engine can be damaged if unqualified fuel is used Use fuel for winter season in cold weather to start the engine easier The...

Page 64: ...WARNING LAMP H23O426A ENGINE COOLANT TEMPERA TURE GAUGE H11O425A This gauge indicates the coolant tem perature after the key switch is turned to the ON position C Coolant is cold H Coolant is hot The...

Page 65: ...ngine but turned Off after starting the engine HEAD LIGHT HIGH BEAM LAMP H23O428A If this warning lamp comes on while driving the charging system such as the alternator is malfunctioning Therefore tur...

Page 66: ...ven with the parking brake released have the tractor checked by your local KIOTI dealer or work shop immediately CAUTION This indicates the operating condition of the preheat system When the key switc...

Page 67: ...n When the PTO clutch is disengaged this in dicator goes off This comes on to indicate 4WD engagement H23O442A 4WD INDICATOR BRAKE ONE SIDE LAMP This lamp indicates the operating sta tus of the brake...

Page 68: ...R T46O578A If the range shift is in neutral position this lamp turn in green HST If the shuttle lever is in neutral position this lamp turns in green Manual If the range shift is at middle speed this...

Page 69: ...4 20 DK35 CH SE DK40 CH SE DK45 C HSE L INDICATOR T46O577A If the range shift is at low speed this lamp turned in green HST...

Page 70: ...rake Pedal L 7 Brake Pedal R 8 Main Gear Shift Lever 9 Range Gear Shift Lever 10 Creep Gear Shift Lever 11 3 Point Hitch Lowering Speed Knob 12 Mid PTO Shift Lever Option 13 Differential Lock Pedal 14...

Page 71: ...ke Lock Lever 6 HST Forward Pedal 7 HST Reverse Pedal 8 Range Gear Shift Lever 9 Differential Lock Pedal 10 3 Point Hitch Lowering Speed Knob 11 Mid PTO Shift Lever Option 12 Joystick Lever 13 Double...

Page 72: ...3 Clutch Pedal 4 Tilt Steering Pedal 5 Brake Pedal L 6 Brake Pedal R 7 Main Gear Shift Lever 8 Range Gear Shift Lever 9 Creep Gear Speed Lever 10 Joystick Lever 11 Double Acting Lever A B 12 Draft Co...

Page 73: ...er 2 Brake Pedal L 3 Brake Pedal R 4 Tilt Steering Pedal 5 Parking Brake Lock Lever 6 Forward Driving Pedal 7 Reverse Driving Pedal 8 Joystick Lever 9 Double Acting Lever A B 10 Draft Control Lever 11...

Page 74: ...occurs during shifting this lever 1 Put the range shift lever into the neu tral position 2 Depress the pedal slightly to prevent the gears in the transmission from rotating 3 Shift the range shift lev...

Page 75: ...has a major effect at a low speed Therefore disengage the clutch before depressing the brake pedal to stop the tractor Manual Type CAUTION Reduce the speed before mov ing this lever since it is very...

Page 76: ...possible to work at the standard speed due to hard soil When transplanting When working with a trencher agricultural When loading or unloading during driving 2 It is recommended not to use the creep...

Page 77: ...eed 2 When turning sharply on a field dis engage the left and right brake ped als to use one brake pedal Unlock the brake lock and then turn the steering wheel while depressing the brake pedal on the...

Page 78: ...g wheel can be adjusted for the driver s comfort Holdthesteeringwheelwithbothhands depress the tilt pedal lightly and then adjust the position of the steering wheel as desired MANUALType HST Type WARN...

Page 79: ...dal selects the reverse driving MANUALType CAUTION If the vehicle is driven with the parking brake partially or com pletely engaged it may cause early wear of the brake disc To stop the tractor depres...

Page 80: ...differential lock reduce the engine speed After engaging it accelerate the tractor Make sure to set the steering wheel in the straight ahead po sition while the differential lock is in use Otherwise t...

Page 81: ...then release the lever Make sure that the seat is firmly fixed by moving it gently after adjustment H11O468A SEAT ADJUSTMENT SEAT SLIDING CAUTION Do not put a hand between the seat and the slides when...

Page 82: ...weight of the driver Turning the cushion adjustment lever counterclockwise to the 50 kg position makes the cushion lighter and turning the lever clockwise to the 120 kg posi tion makes the cushion he...

Page 83: ...us by put ting the draft control lever into the Deep position to activate the draft function at mid load and putting the lever into the The position control lever is used to keep the plowing depth con...

Page 84: ...re that the shift levers and PTO shift lever are set in the neutral position Also makesurethatthe parking brake is applied and the engine is idling Use the outer position control le ver only on a leve...

Page 85: ...the lowering speed while turn ing it clockwise decreases the lower ing speed Also turning it clockwise to its end can fix the implement to a cer tain position 1 Lowering Speed Control Lever A Low Spee...

Page 86: ...This lever is used to control a hydraulic implement installed to the exterior Lowering the lever supplies hydraulic fluid to Port B while raising it supplies hydraulic fluid to Port A See chapter 5 Op...

Page 87: ...SE DK45 C HSE H23O479A CABIN SYSTEM INTERIOR DEVICES 1 Air Outlet 2 Speaker 3 Air Inlet 7 Inside Rearview Mirror 8 Side Window Handle 9 CD Player Optional 4 Sun Visor 5 Heater Air Conditioner Switch...

Page 88: ...ver s comfort and convenience 2 It features wide windows outside rearview mirrors and wipers as well as a wide field of view 3 The cabin can be kept comfortable and pleasant by operating the air condi...

Page 89: ...ront 2 Working Light Switch Rear 3 Working Light Front Rear H11O484A REAR WINDOW 1 Handle Of Rear Window 2 Button Press the button on the rear window handle lightly to open the rear window in the cabi...

Page 90: ...d through the nozzle of the wiper by pressing the switch again with the key switch in the ACC or ON position H11O485A WARNING Do not drive the tractor on a road with the work lights ON at night The ap...

Page 91: ...damaged if you are trying to spray the washer fluid when its tank is empty Therefore make sure to check the fluid level be fore driving Spray enough washer fluid and operate the wiper if there is dir...

Page 92: ...view H23O446A INSIDE REARVIEW MIRROR INDOOR LAMP 1 Indoor Lamp If you press the lens the indoor lamp will be turned on If you press it again it will be turned off H11O488A CAUTION The room lamp can be...

Page 93: ...necessary H23O490A 1 Cup Holder 2 Storage There are two storage areas and three cup holders above the left and right le ver guides in the cabin H11O448A CUP HOLDER AND STORAGE POWER SOCKET 1 Power Soc...

Page 94: ...circulate internal air or draw fresh air by operating the air conditioner When the lever is pushed to the A side outside air comes in and circu lates in the cabin When it is pushed to the B side the v...

Page 95: ...not leave a child alone in the cabin His her health can be threatened as internal tempera ture rises rapidly in hot weather or on a sunny day Use the fresh air mode in normal conditions and use the ai...

Page 96: ...TIONER SWITCH FAN SPEED CONTROL DIAL Press it to activate the air conditioner and press it again to deactivate the air conditioner The heater can be operated by the tem perature control switch and fan...

Page 97: ...ure control dial only con trols the amount of air flowing through the heater and air conditioner Therefore unnecessary load can be applied to the air conditioner if this dial is set to the high temper...

Page 98: ...be suffocated to death If keeping the A C on for an ex tended period of time inside air can become impure Therefore draw outside air and ventilate the cabin regularly WARNING CAUTION Make sure to fol...

Page 99: ...ntly The A C system is charged with new refrigerant that does not de stroy the ozone layer Be care ful when servicing the A C system Do not use unspecified refriger ant and compressor oil or the air c...

Page 100: ...the work When driving on a road with an implement which has exterior lamps such as a trailer make sure to turn on those lamps by connecting them to the 7 pin socket in order to prevent an accident Ma...

Page 101: ...14 20 4PR 43 16 20 4PR Inflationpressure Tire sizes DK35 CH SE 2 8kg cm2 275Kpa 40psi 2 1kg cm2 207Kpa 30psi 3 1kg cm2 310Kpa 45psi 1 7kg cm2 165Kpa 24psi 1 7kg cm2 172Kpa 25psi 1 4kg cm2 138Kpa 20psi...

Page 102: ...e tire rim or disc The tire can ex plode due to the rapidly in creased pressure in the tire Check tires for inflation pressure damage deformation and ex tended wear on lug and damage of rim and disc A...

Page 103: ...me checking procedure when tractor is first used It is dangerous to reduce the tread on a slope or when trail ing Never use tires larger than specified without approval from KIOTI IMPORTANT H23O4D0A W...

Page 104: ...4 55 DESCRIPTION OF OPERATING SYSTEM 4 H23O4D1A STANDARD TREAD DIMENSION REAR WHEEL Agricultural Turf Industrial...

Page 105: ...it is damaged by unapproved mod ification it will not be covered by warranty KIOTI SPECIFICATIONS FOR STANDARD TIRE FRONT WHEEL WARNING Use tires approved by KIOTI only Assemble the tire as shown in...

Page 106: ...rotating direction in every circumstance during forward driving The tire is correctly installed if the mark V is shown straight when the tire is in the forward position H11O4D2A DK35 CH SE DK40 CH SE...

Page 107: ...wear of tires and reduction of the front axle s life span due to additional weight Max load 187lbs 17 kg x 5 Pieces Model ALL ADDITIONAL FRONT WEIGHT COMPONENTS FOR ADDITIONAL FRONT WEIGHT When instal...

Page 108: ...disc shortened axle life and in crease in fuel consumption IMPORTANT For detailed information on installation contact your local KIOTI Dealer H11O4E2A 1 Rear Weight 2 Weight Bolt 3 Nut H11O4E1A 1 Rear...

Page 109: ...If the tire without a tube is not filled with water and calcium solution sufficiently a part of the ream is exposed resulting in corrosion For a tire with a tube fill it up to 90 of its level The liqu...

Page 110: ...FOLD THE ROPS 5 14 TO RAISE THE ROPS TO UPRIGHT POSITION 5 15 PARKING 5 16 TURNING 5 17 DRIVING ON SLOPE 5 18 THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD5 18 PRECAUTIONS WHILE DRIVING ON THE ROA...

Page 111: ...brake before checking or repairing it Refer to Daily inspection in the section Service for fuel replenishment Read information titled as Danger Warning and Cau tion thoroughly for the safe operation C...

Page 112: ...d for the initial operation of 10 to 20 hours INITIAL OPERATION WARNING To avoid accidents Be sure to read and understand the warning and caution decals on the tractor thoroughly Run the engine only i...

Page 113: ...pedals with the parking brake lever Check that the parking brake lamp on the gauge board illuminates 2 To release the parking brake press the brake pedals again Make sure that the brake ped als are fu...

Page 114: ...osition H11O503A 2 P T O Switch 3 Range Gear Shift Lever Hi Mid Lo HST 4 Forward Reverse Driving Pedal H11O504A Make sure that no one is around the implement or behind the tractor WARNING 1 Position C...

Page 115: ...engine should be started within 5 seconds after the glow plug lamp goes off After the engine is started post heat is performed for 15 seconds with the key switch in the ON position he preheat after h...

Page 116: ...use WARNING The engine can be severely damaged if it is run with the oil pressure warning lamp ON 2 If the charge warning lamp 3 does not go off in 4 to 5 seconds after the engine is properly started...

Page 117: ...ed always to warm up the engine before driving in order to maintain the durability of the engine and prevent malfunction of the engine Before warming up the engine make sure that each part in the engi...

Page 118: ...or this tractor 12 V 2 Check the length of the jump cable and position another tractor near the tractor with the discharged battery Then put all the shift levers in the neutral position apply the park...

Page 119: ...A 1 Seat Belt WARNING WARNING Check if the seat is securely locked after the seat adjustme nt Do not adjust the seat while driving The seat may move suddenly causing the loss of control of the tractor...

Page 120: ...steering wheel while driving You could lose the handle of your tractor causing an acc ident H11O514A H11O513A WARNING If depressing only one brake pedal at a high speed the trac tor can lose its balan...

Page 121: ...rking Brake 2 Brake Pedal 3 Connecting hook A Depressing B Pressing Down To avoid accidents Do not release the clutch pedal abruptly The tractor may start off abruptly resulting in rol lover CAUTION M...

Page 122: ...edal during driving The clut ch disc can be rapidly worn Make sure to operate the clutch fast when disengaging it and slowly when engaging it Do not change the tractor speed abruptly for safe driving...

Page 123: ...Set Pin 1 Remove the clip pin and set pin TO FOLD THE ROPS You should always stop the engine remove the key and set the parking brake before raising or folding the rops Always perform such tasks from...

Page 124: ...t can be dangerous in case of tractor rollover TO RAISE THE ROPS TO UP RIGHT POSITION CAUTION T46O515A 1 Remove both the grip bolt clip pin and set pin 2 Raise ROPS to the upright position 3 Align pin...

Page 125: ...pedals depressed fully to engage the pedals with the latch If the braking force is insu fficient depress the pedals more firmly 4 Before leaving the tractor after park ing it make sure to stop the PT...

Page 126: ...ccidents due to loss of steering control If you turn at high speed the tractor can turn over Never use the differential lock system turning at high and low speeds A serious accident can occur TURNING...

Page 127: ...the shift lever on a slope A serious accident can occur THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD 1 Make sure that the left and right pedal are connected 2 Go in and out of the cultivated land...

Page 128: ...edal 1 Direction Indicator rear H11O521A PRECAUTIONS WHILE DRIV ING ON THE ROAD H11O522A WARNING When you are driving on the road observe all local traffic and safety regulations If not you can have a...

Page 129: ...to aware the height of loaded tractor to avoid to hit the ceil ing of the tunnel or the bottom of the bridge Make sure to follow this instruc tion as such accidents really happen WARNING loader and t...

Page 130: ...teering system be careful not to let foreign material enter the pipes 7 Steering wheel operation is very easily performed so be careful of the operation 8 When you add or change the oil use the prescr...

Page 131: ...rn to the straight ahead position after turning while driving The steering wheel in this tractor is not a self return type Releasing the steer ing wheel while driving may lead to a massive accident Wh...

Page 132: ...Therefore the imple ment cannot be lowered by the hy draulic pressure H11O538A 1 Lower Link 5 Therefore the implement attached to the lower link may be lifted by pro trusion on the ground when it is...

Page 133: ...ations for use WARNING DRAFT CONTROL IF EQUIPPED 1 Draft Control Lever A Lowering H11O527A 1 The draft control function is used to prevent the wheels from rotating idle and the engine from stopping du...

Page 134: ...r should be different based on the condition of soil to keep the plow ing depth constant When working on a new field it is recommended to put the draft con trol lever to the proper position for the de...

Page 135: ...e double acting valve lever it keeps its position af ter it is pulled or pushed to a cer tain position Therefore it is not nec essary to hold the lever to a certain position which is suitable for an i...

Page 136: ...e engine is started IMPORTANT x x 1 A 1 This tractor is equipped with the re mote control valve of the double act ing type However this valve can also be used in the single acting type hy draulic cyli...

Page 137: ...be fore disconnecting it 2 Remove any foreign material around the couplers 3 Release any residual pressure in the hydraulic hoses of the imple ment and tractor by operating the double acting valve lev...

Page 138: ...g It is hard to connect and disconnect the hose and hydraulic fluid can be sprayed from the hose and get into your eyes or skin Stop the engine and wear pro tective glasses and gloves be fore work 6 C...

Page 139: ...R MEMO MEMO...

Page 140: ...STALLING 3 POINT HITCH IMPLEMENT 6 3 ATTACHING DEVICES FOR AN IMPLEMENT 6 4 ADJUSTMENT OF LIFT ROD 6 4 ADJUSTMENT OF TOP LINK 6 5 ADJUSTMENT OF STABILIZER 6 5 DRAFT HITCH AND TRAILER 6 6 REMOVAL AND I...

Page 141: ...you do draft work you must use the draft hitch Do not tow other equipment than the draft hitch 6 When you do draft work or you are working on the slope you should make the breadth of the tractor wide...

Page 142: ...ink into the hole B C When driving with an implement attched make sure to install the top link to the hole A or B or put the draft control to the Deep position CAUTION PRECAUTION FOR INSTALLING 3 POIN...

Page 143: ...T 3 Crank Lifting Rod R 4 Telescopic Stabilizers 1 Lift Rod 2 Lift Rod Handle 3 Stopper 1 Adjust the implement level balanced by turning the lift rod handle 2 After adjustment fix it with the stopper...

Page 144: ...the lift rod holding the pin To eliminate the re mained pressure move the hy draulic adjusting lever back and forth several times ADJUSTMENT OF TOP LINK When there is no implement attached fix the low...

Page 145: ...ed to pull an implement such as a trailer This trac tor is equipped with a fine draw bar Make sure to check the max towing weight of the trailer and max vertical load that can be applied to the draw b...

Page 146: ...rs fixing pins IMPORTANT When removing installing an implement remove the check link pin to use the lower link end cassette type effectively 1 Latch 2 Lower Link End H11O564A 4 Press the latch to pull...

Page 147: ...it to the mounting hole insert the lock pins and fix it with the snap pin Remove the implement support as nece ssary 1 Top Link 3 Snap Pin 2 Lock pin H11O561A 8 Turn the top link to make the imple me...

Page 148: ...west position Move the joint front and back to check that its lock pin is prop erly seated to the groove of the PTO shaft 10 Remove the implement in the re verse order of installation and use the impl...

Page 149: ...Guard 6 Tilt Cylinder 7 Bucket For detailed information about instal lation and use of the front loader re fer to the separate manual of the loader IMPORTANT Check the transmission fluid level and add...

Page 150: ...LOADED BUCKET AND REAR BALLAST ARE INSTALLED DRIVING ON UPHILL When driving on uphill with the loaded bucket and rear ballast installed keep the higher end of the tractor heavier In other words drive...

Page 151: ...he 4WD to increase friction when driving on a slope with the loaded bucket and rear ballast installed Set the bucket and implement high on a rough surface so that they are not caught by obstacles When...

Page 152: ...forward A lowers the loader boom H11O587A A Boom Down B Boom Up 2 Roll back dump Roll back means that the bucket scoops up To operate this function move the joystick lever to the left A Dump means tha...

Page 153: ...s may not be performed simultaneously due to unbalanced hydraulic pressure in the hydraulic circuit 8 Up dump The boom can be lifted and the bucket can dump by operating the joystick lever to the rear...

Page 154: ...n your skin or eyes leading to a severe injury or even death To check leakage use a board and wear protective gloves and goggles If your eyes come into contact with the hydraulic fluid see your doctor...

Page 155: ...R MEMO MEMO...

Page 156: ...ERAND EASY CHECKER I 7 12 CHECKING HEAD LIGHT HAZARD LIGHT ETC J 7 12 CHECKING SEAT BELTAND ROPS K 7 12 CHANGING ENGINE OILAND REPLACING FILTER L 7 13 REPLACING TRANSMISSION FLUID AND FILTER M 7 15 CH...

Page 157: ...EANER FILTER AF 7 29 CHECKING AIR CONDITIONER HOSE AG 7 30 CHECKING CAB CUSHION RUBBER AH 7 30 REPLACING AIR FILTER AI 7 30 FLUSH COOLING SYSTEMAND CHANGING COOLANT AJ 7 30 BLEEDING FUEL SYSTEM AK 7 3...

Page 158: ...he condition of seat belt and mounting hardware Repair or replace as needed Check for wear demaged tires and ensure for proper sized tires and correct air pressure Check operation and have dealer adju...

Page 159: ...ne oil Transmissionoilfilter HST oil filter Transmission fluid Front axle oil Front axle pivot Engine start system Greasing Wheel bolt torque Battery condition Air cleaner element Fuel filter element...

Page 160: ...J C AQ NO ITEM RUNHOUR REMARKS 1YEAR 2YEAR RUNAGE MAINTE NANCE CODES 3 3 3 3 IMPORTANT must be done after the first 50 hours of operation 1 Air cleaner should be cleaned more often in dusty conditions...

Page 161: ...1 9 7 5 A little DK35 CH SE 2 1 8 0 1 5 5 8 WARNING Check the oil level regularly Correct the oil level if needed before operating Always check and add oil with the tractor on a flat level surface 11...

Page 162: ...owerrightofitwhile pressing its front down 2 To close the hood press its front down until it is locked in its position 3 Do not apply excessive force to the handle to fix it The hood can be damaged 1...

Page 163: ...while the engine is running CAUTION 1 Fuel Tank Cap 1 Turn the key switch to ON check the amount of fuel by fuel gauge 2 If the needle on the fuel gauge is close to the red zone E or the fuel level i...

Page 164: ...spill during refueling If should spill wipe it off at once or it may cause a fire To prevent condensation water accumulation in the fuel tank fill the tank before parking overnight If it is not used f...

Page 165: ...the chapter Service 1 Oil Dipstick A Upper Limit B Lower Limit 1 Check the engine oil daily 2 Park the tractor on a level ground and lower the implement 3 If the engine was just running wait for appr...

Page 166: ...l over the up per limit of the tank IMPORTANT 1 Reserve Tank A FULL B LOW 1 Check to see that the coolant level is between the FULL and LOW marks of recovery tank 2 When the coolant level drops due to...

Page 167: ...ll and side screens to be sure they are clean of debris 2 Lift out the radiator screen and re move all the foreign material To avoid accidents Be sure to stop the engine be fore removing the screen CA...

Page 168: ...ed oil can be drained out easily when the engine is still warm 1 Oil Inlet 2 Gauge A Oil level is acceptable within this range 1 Drain Plug 1 Engine Oil Filter H11O613A 4 Remove the oil filter behind...

Page 169: ...e IMPORTANT The engine oil is very hot while the engine is running or right after the engine is stopped Be careful not to be burnt Avoid oil contact while chang ing or adding engine oil and wear eye p...

Page 170: ...r on a level ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove the drain plug 1 Oil Filter Catridge MANUALType HST Type 3 To drain the used fluid place the...

Page 171: ...a new filter 6 Tighten the filter firmly until it con tacts the mounting surface Tighten the filter a half turn further by hand 7 Run the engine for a few minutes and then stop it after installing a n...

Page 172: ...e the oil level check plug on the left of the front axle H11O618A CHANGING FRONT AXLE CASE OIL N 1 Oil Filler Plug 2 Drain Plug Oil capacity 1 9 U S gal 7 5 4 Add new oil to the specified level of the...

Page 173: ...time causes it to play This may lead to deterioration of the braking performance and malfunction of the braking system The brake pedal can be adjusted as follows 1 Release the parking brake 2 Slightly...

Page 174: ...A H11O625A 1 Grease Fitting Bevel Gear Case LH RH H11O623A 1 Grease Fitting Top Link Holder 2 Grease Fitting Hydraulic Cylinder Support 3 Grease Fitting Lifting Rod RH H11O626A LUBRICATING GREASE FITT...

Page 175: ...larly especially when new If they are loose tighten them as follows CHECKING WHEEL BOLT NUT TORQUE Q To avoid personal injury Never operate tractor with a loose rim wheel or axle Any time bolts and nu...

Page 176: ...ightsideoftheengine 1 Close the fuel cock and clean the area around the filter bowl 2 Remove the filter after disengaging the ring and removing the filter bowl 3 After cleaning you should reas semble...

Page 177: ...CLEANER PRIMARY ELEMENT T 4 When cleaning the element refer to the instructions that follow 5 If the element is stained with carbon dust or oil replace the filter 6 Change the element every 6 months...

Page 178: ...ES U Although checking the fuel pipe con nection is recommended every 100 ser vice hours it should be done every 6 months if operation does not exceed 100 hours in 6 months 1 If the hose clamps are lo...

Page 179: ...ic acid that can burn you Do not allow the battery fluid to con tact your eyes skin or painted surfaces If you accidentally get it in your eyes or on your skin flush the site of contact with wa ter an...

Page 180: ...omes on if the charging system is defective If it comes on while driving have the system check ed or repaired by your local KI OTI Dealer Keep the battery fully charged If the battery fluid concentrat...

Page 181: ...e loose tighten clamps securely 2 If the hoses and clamps are dama ged you must replace them at once Failure to do so could lead to en gine damage A Wheel To Wheel Distance At Front B Wheel To Wheel D...

Page 182: ...ses every two years PRECAUTIONAT OVERHEATING Take the following actions in the event the coolant temperature reaches the boiling point what is called Over heating 1 Stop the machine in a safe place an...

Page 183: ...olt to remove the net Remove the oil cooler as necessary to clean the condenser AIR CONDITIONER BELT TENSION AB 1 Air Conditioner Belt A tension Amount Tension of air condi tioner belt When press the...

Page 184: ...hood and check the suc tion hose and air cleaner housing for damage H11O642A 1 Filter 3 Evacuator Valve 2 Cap REPLACING AIR CLEANER FILTER AF Use only a genuine filter Use of a non recommended filter...

Page 185: ...After loosening bolts from the left and right side of the cabin roof and sepa rate the filter 1 Bolt 2 Filter REPLACING AIR FILTER AI 1 Drain Cock 1 Stop the engine and let it cool 2 To drain the coo...

Page 186: ...y 7 Start and operate the engine for few minutes 8 Stop the engine and let cool 9 Check coolant level of reservoir tank and add coolant if necessary Do not start engine without cool ant Use clean fres...

Page 187: ...sys tem several times and contact a pro fessional for the mixture ratio Vol Anti freeze 40 50 Freezing Point C 24 37 F 12 34 Boiling Point C 106 108 F 222 226 The temperatures shown on the left are in...

Page 188: ...the engine to bleed the system Then tighten the bolt 5 If the engine still cannot be started even after performing the above step unscrew the 1 or 2 nozzle holder nuts out of 3 or 4 and crank the eng...

Page 189: ...and dispose of it in a proper manner for environment protection 3 Make sure to install the plug and not to damage the clutch severely Check the operation and wear of the wiper blades frequently To re...

Page 190: ...a new wiper blade horizontal so that the fixing lever is facing down Align the wiper arm with the fixing lever slot and lower the blade When the wiper blade is separated the wiper arm should not conta...

Page 191: ...the fixing lever is engaged with the wiper arm A click ing sound is heard CAUTION When wiping the windshield set the wiper blade upright spray water onto the glass with a hose and wipe the glass with...

Page 192: ...or the fuse capacity and location on the cover of the fuse panel Replace the fuse according to the following procedure 1 Turn the key switch to the OFF position and turn off all the electrical devices...

Page 193: ...a fuse with the capac ity higher than specified on the fuse box cover If using a faulty fuse steel wire or foil the electrical device can be damaged or even can catch a fire MANUALType HST Type 1 Fuse...

Page 194: ...e tractor severely Refer to the chapter Trouble shooting in this manual or con tact your local KIOTI Dealer for specific information dealing with electrical problems IMPORTANT The bulb and capacity us...

Page 195: ...emove the rubber cover HEADLAMP 1 Handle A Pull B Open 1 Turn the key switch to the OFF po sition and open the hood 4 Press down the safety spring and turn it counterclockwise to remove the bulb If th...

Page 196: ...temperature difference be tween the inside and outside of the lamp which is normal CAUTION Work lamp FRT RR The work lamp uses a halogen bulb Do not touch the illuminating part of the halogen bulb Th...

Page 197: ...f the room lamp cover 2 Unscrew the ground wire screw dis connect the connector and turn the bulb counterclockwise to remove it Then installanewbulbwiththesame capacity 1 Work Lamp Bulb 1 Turn the key...

Page 198: ...RN SIGNAL LAMP REAR 1 Turn Signal Lamp RR 1 The turn signal lamp rear is installed on the rear fender 2 Unscrew the mounting bolts from the inside of the rear fender 1 Protective Cover 2 Mounting Bolt...

Page 199: ...lightly and install a new bulb Fit the socket to the grooves and turn it clockwise Do not touch the bulb if it is still illuminated or right after it is turned off You can be burnt by the hot bulb For...

Page 200: ...ving the in stalled bulb CAUTION CHECKING REFRIGERANT AR If the refrigerant is insufficient the per formance of the air conditioner is deteriorated Also charging the air con ditionerwithexcessiverefri...

Page 201: ...R MEMO MEMO...

Page 202: ...8 TRACTOR STORAGE 8 2 DAILY STORAGE 8 2 LONG TERM STORAGE 8 2 USING TRACTORAFTER STORAGE 8 4 USAGE AND DISPOSAL 8 5 STORAGE AND DISPOSAL 8...

Page 203: ...e vent corrosion and performance deterioration of the tractor while it is stored Follow the instructions below if the trac tor is not to be used for a long period of time max 1 year This is to operate...

Page 204: ...res 19 Set all control systems neutral 20 Plug any open exhaust pipes 21 Attach a tag onto the tractor to in form the storage condition of the tractor 1 Air Conditioner Pulley H11O701A 22 If the tract...

Page 205: ...tive terminal at least The wir ing can be gnawed by rodents leading to a fire CAUTION To avoid injury Never clean the tractor body while the engine is running Never run the engine in an en closed are...

Page 206: ...oolant by yourself be careful not to spill it and dispose used oil and coolant prop erly according to the applicable regulations 2 Never leave or discard the expired tractor or implement but contact y...

Page 207: ...R MEMO MEMO...

Page 208: ...9 ENGINE TROUBLESHOOTING 9 2 TRACTOR TROUBLESHOOTING 9 4 TROUBLESHOOTING 9...

Page 209: ...ties As all fuel will be filtered by the filter if there should be water of other foreign matters on the filter replace the filter If air is in the fuel filter or injection lines the fuel pump will no...

Page 210: ...on Adjust it to 150 to 160 kgf cm2 or replace the injection nozzle Select good quality fuel Temperature Fuel type Above 14 F 10 C NO 2 Diesel Below 14 F 10 C NO 1 Diesel If necessary replace with new...

Page 211: ...he clutch lining is worn or stuck Have it replaced in a workshop The clutch lining is corroded Have it repaired in a workshop The pedal is incorrectly adjusted Adjust the pedal play The brake pedal pl...

Page 212: ...the stop position The valve and cylinder are damaged Have them repaired in a workshop The transmission fluid is insufficient Add it to the specified level There is air in the intake pipe Bleed the pip...

Page 213: ...minal wirings are poorly contacted Check and clean them The bulb is blown Replace it The ground and terminal wirings are poorly contacted Check and clean them The fan speed control switch and motor ar...

Page 214: ...onents are damaged Check and repair them The sealing washer is broken Replace it The tightening bolt is loose Tighten it The refrigerant is insufficient Add it The compressor is faulty Repair or repla...

Page 215: ...R MEMO MEMO...

Page 216: ...10 INDEX INDEX 10 2 10...

Page 217: ...ICES FORAN IMPLEMENT 6 4 AUDIO SYSTEM 4 42 B BATTERY CHARGING LAMP 4 16 BATTERY W 7 24 BELTS AND RUBBER PARTS 2 5 BLEEDING FUEL SYSTEM AK 7 32 BRAKE ONE SIDE LAMP 4 18 BRAKE PEDAL 4 28 C CABIN SYSTEM...

Page 218: ...DRAFT CONTROL LEVER 4 34 DRAFT HITCH AND TRAILER 6 6 DRAINING WATER FROM CLUTCH HOUSING AL 7 34 DRIVING ON SLOPE 5 18 DRIVING ON SLOPE 6 11 E ENGINE COOLANT TEMPERATURE GAUGE 4 15 ENGINE NUMBER 2 2 E...

Page 219: ...43 INITIAL OPERATION 5 3 INSTRUMENT PANEL 4 13 INTERIOR DEVICES 4 38 J JOYSTICK LEVER 4 35 JOYSTICK LEVER 6 12 JOYSTICK VALVE 6 15 K KEY SWITCH 4 7 L L INDICATOR 4 20 LIFTING ARM LOWER LINK SPEED CONT...

Page 220: ...N 5 2 PRODUCTION NUMBER 2 2 PTO INDICATOR 4 18 PTO SELECTION SWITCH 4 12 PTO SWITCH 4 11 R REAR WINDOW 4 40 REMOVALAND INSTALLATION OF 3 POINT HITCH IMPLEMENT 6 6 REPLACING AIR FILTER AI 7 30 REPLACIN...

Page 221: ...15 TRACTOR STORAGE 8 2 TRACTOR TROUBLESHOOTING 9 4 TRANSMISSION NUMBER 2 3 TRAVELING SPEED 3 7 TREAD 4 54 TURN SIGNAL LAMP 4 17 TURNING 5 17 U UNLOCKING THE DOOR 4 39 USAGEAND DISPOSAL 8 5 USING TRAC...

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