Cushman Hauler 4x4 Crew Diesel 2019, Operator'S Manual

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* Dealer maintenance
Maintenance Schedule
Period Check/Inspect Replace Clean
Daily
See Pre-Start/Pre-Operation Checklist
Break-In
First
10 hours/100 miles
-Wheel lug nuts
(torque to 100 ft-lb)
First
50 hours/500 miles
-Wheel lug nuts
(torque to 100 ft-lb)
-Fluid levels
-Transaxle fluid
-Front differential fluid
-Engine oil and filter
Recurring
Every
100 hours/1000 miles
-Fluid levels
-Grease Rear knuck-
les
-Engine air filter
outer element
-Engine air filter outer
element, replace as necessary
-Engine oil and filter
Every
200 hours/2000 miles
-Brake pad wear*
-All hardware,
tighten if necessary
-Battery terminals
-Spark arrestor
-Drive and driven
clutch
-Sway bar links and
bushings
-CVT belt
-CVT air inlet
-Wheel lug nuts
(torque to 100 ft-lb)
-Spark plugs, check
gap
-Clutch engagement
RPM (approx. 1500-
1600 RPM)
-Shocks/springs
-Alternator belt
-Spark arrestor, replace as
necessary
-Drive and driven clutch,
replace worn components as
necessary
-Sway bar links and bushings,
replace as necessary
-CVT belt, replace as
necessary
-Radiator
-Battery terminals
-Spark arrestor
-Drive and driven
clutch
-CVT air inlet
-Spark plugs
-Drive and driven
clutch (blow out
with compressed
air)
-Shocks/springs
Every
400 hours/4000 miles
-Rubber lines and
hoses
-Engine air filter
inner element
-Engine air filter
intake hose
-Fuel filter
Transaxle fluid
-Front differential fluid
-Rubber lines and hoses,
replace as necessary
-Engine air filter inner
element, replace as necessary
-Engine air filter
intake hose
Every
1000 hours
-Fuel injectors*
Every 500 miles
-Valve lash clear-
ance*
Every
24 months
-Brake fluid
Every 30 months
-Engine coolant