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CAB INSTALLATION

 

 8 of 23

 

Step 5: (A/C Compressor Installation)

 

 

5.1

 

See fig. 5.1. Place the front flange of the A/C 

compressor bracket over the 

1/2” 

ROPS bolt on 

the left side ROPS and loosely place a nut over 

the bolt. Secure the side flange of the compressor 

bracket to the rear vehicle flange with two 

3/8” 

bolts installed from inside the frame. Torque the 

1/2

-

13 ROPS bolts to 50 ft

-

lbs. (68 N

-

m).

 

Tools Required 

 

 

3/4” 

hex wrenches or sockets

 

 

9/16” 

hex wrenches or sockets

 

Hardware Used

   

 

Qty

 

1/2

-

13 Flanged Lock Nut

 

1

 

3/8

-

16x1.5

” 

Flanged Hex Bolt

 

2

 

3/8

-

16 Flanged Lock Nut

 

2

 

 

Step 6: (A/C and Cab Wiring)

 

 

6.1

 

See fig. 6.1. Route the A/C harness toward the 

front of the cab between the ROPS and oil tank, 

below the flange at the bottom of the ROPS. 

Attach the wire harness to the tab on the right 

ROPS bracket with a 

3/4” 

P

-

clamp, a 1/4

-

20 bolt, 

and a nut.

 

Tools Required 

 

 

3/8” 

and 

7/16” 

hex wrenches or sockets

 

Hardware Used

   

 

Qty

 

3/4” 

P

-

clamp

 

1

 

1/4

-

20 x 

3/4” 

Flanged Hex Bolt

 

1

 

1/4

-

20 Flanged Lock Nut

 

1

 

6.2

 

Route the drain tube straight down towards the 

bottom of the mower, making sure the end of the 

tube is below the frame, and the tube is not near 

any moving parts.

 

6.3

 

Remove the console from the right side fuel tank. 

Route the yellow wire from the A/C harness under 

the fuel tank and through the opening for the 

console. Connect the yellow wire to the free 

orange wire on the underside of the console 

(keyed power). See Fig 6.3. Re

-

attach the console 

to the fuel tank.

 

Tools Required 

 

 

5/32 Allen wrench

 

6.4

 

See fig. 6.4. Route the main trunk of the A/C 

harness to the left and behind the battery. Attach 

the ring terminals on the three red and orange 

wires to the bolt on the positive battery terminal. 

Place the rubber protective boot back over the 

positive teminal as neatly as possible.

 

Tools Required 

 

 

7/16” 

wrench or socket

 

6.5

 

Connect the three black wires with ring terminals 

under the head of the bolt for the negative battery 

terminal, but do not re

-

connect the negative 

terminal at this time.

 

Fig. 6.3 (Keyed power connection)

 

Fig. 5.1 (A/C compressor bracket)

 

Fig. 6.1 (A/C wire harness)

 

Fig. 6.4 (Positive wire connections)

 

3/8” 

bolts

 

(nuts on outside)

 

1/2” 

ROPS bolt

 

Attach 

harness with 

P

-

clamp here

 

Orange Wire

 

Summary of Contents for 1FISX33PR

Page 1: ...enced Dealer Technician 4 Hours Average Dealer Technician 6 Hours Do It Yourself 6 8 Hours Approximate Product Specifications Floorboard to Roof Height 57 inches Weight 252 lbs Cab Width 50 inches The...

Page 2: ...TABLE OF CONTENTS WARNINGS TIPS REQUIRED TOOLS 3 VEHICLE PREP 4 5 CAB INSTALLATION 6 14 CAB FEATURES OPERATION 15 CARE AND MAINTENANCE 16 TROUBLESHOOTING 16 SERVICE PARTS 17 22 BOLT TORQUE SPECIFICAT...

Page 3: ...he base vehicle All Curtis Cabs blades and general accessories ADDED WEIGHT brochures Deduct the accessory s total weight from the vehicle s rated capacity and never exceed the vehicle s rated capacit...

Page 4: ...hardware from the polybag Use a 1 1 2 hole saw with the center pilot drill removed to cut a hole in the mesh screen through the center hole in the drill template A small rotary cutter wire cutters or...

Page 5: ...ools Required 3 8 7 16 and 13mm hex wrenches or sockets Hardware Used Qty 1 4 20 x 5 8 Flanged Hex Bolt 1 1 4 20 Flanged Lock Nut 1 2 3 Remove the headrest mount from the seat back re install the bolt...

Page 6: ...lts at the top of the shock towers on the vehicle If the head of the bolt is on the front side remove the nut from the bolt and leave the bolt in place If the bolt head is on the rear side lift the ve...

Page 7: ...so that it never hangs from the hoses 4 7 Lower the cab slowly onto the vehicle being careful to not scratch the fenders with the rear edge of the floorboard The ROPS should be entirely inside the cab...

Page 8: ...he drain tube straight down towards the bottom of the mower making sure the end of the tube is below the frame and the tube is not near any moving parts 6 3 Remove the console from the right side fuel...

Page 9: ...essor bracket 6 10 See fig 6 10 Use wire ties to secure the A C harness inside the cab keeping wires away from any moving parts especially the fan and belt Make sure the yellow wire with bullet termin...

Page 10: ...ne crankshaft Rotate the dynamo clockwise until the V belt is tight then tighten the left dynamo bolt snug 7 4 Check the tightness of the V belt by placing a straight edge tangent to compressor pulley...

Page 11: ...e clamps and hoses so that the hoses will clear the cover then tighten snug Tools Required 3 8 and 7 16 hex wrenches or sockets Hardware Used Qty 3 4 P clamp 3 1 4 20 x 3 4 Flanged Hex Bolt 2 1 4 20 F...

Page 12: ...ton Head Bolt 1 5 16 x 1 Steel Fender Washer 1 5 16 18 Flanged Lock Nut 1 9 5 Per figure 9 5 place the shorter strip of self adhesive arch foam 5 5 onto the back edge of the deck control cover to seal...

Page 13: ...in the rubber seal of the under seat panel Work the panel down into place against the fuel tank around the wire harness attached to the right side mower console Secure the panel to the bracket from st...

Page 14: ...Fig 10 4 Raise the seat forward Place the lower rear panel inside the cab against the cab panels Secure the rear panel to the bottom of each under seat panel with a 1 4 bolt and fender washer Secure...

Page 15: ...he A C compressor to function the vehicle throttle must be set at full speed The blower must be turned on in order for the A C compressor to function AIR FILTER CHECK Remove the four thumbscrews and w...

Page 16: ...ll void warranty Charge unit with 2 3 lbs of R134a refrigerant Apply vacuum for a minimum of 30 minutes prior to charging the air conditioner with R134a Do not vent refrigerant to the atmosphere If th...

Page 17: ...EMBLY P N 8SV 106 00045 DOOR ASSEMBLY LEFT P N 8SV 107 00058 L SIDEFRAME ASSEMBLY LEFT P N 8SV 109 00027 L DOOR ASSEMBLY RIGHT P N 8SV 107 00058 R REAR BRACE ASSEMBLY P N 8SV 113 00298 SIDEFRAME ASSEM...

Page 18: ...N 8SV 111 00043 ROPS MOUNT LEFT P N 8SV 110 00110 L ROPS MOUNT RIGHT P N 8SV 111 00110 R ROPS CLAMP LEFT P N 8SV 110 00111 L A C AIR DIVERTER FLAP P N 8SV 113 00258 BP REGULATOR RECTIFIER P N 8SV 114...

Page 19: ...A C COMPRESSOR P N 9SV 9AC 00051 COMPRESSOR DEBRIS COVER P N 8SV 113 00300 REGULATOR MOUNT BRACKET P N 8SV SM 02530 FLYWHEEL SHROUD P N 8SV 113 00342 ACCESS COVER RECHARGE PORT P N 8SV SM 02449 CRANK...

Page 20: ...00163 L DOOR SKIN RIGHT W HARDWARE P N 8SV P 00163 R REAR LEG WINDOW RIGHT W HARDWARE P N 8SV P 00161 R A C WIRE HARNESS P N 9SV WH 00148 LOUVERED PLUG WITH FILTER P N 9SV 9DP25 EVAPORATOR P N 9SV 9AC...

Page 21: ...1 00049 UNDER SEAT FILLER ASSEMBLY LEFT P N 8SV 111 00047 L UNDER SEAT FILLER ASSEMBLY RIGHT P N 8SV 111 00047 R DECK CONTROL COVER P N 8SV 111 00042 LEFT FLOORBOARD FILL PANEL P N 8SV SM 02564 DRIVE...

Page 22: ...TERIOR GRAB HANDLE SET OF 2 9SV HSLP HINGE PINS AND SLEEVES 2L 2R 9SV DP10 DOME PLUG 375 HOLE BAG OF 10 9SV DP16 DOME PLUG 750 HOLE BAG OF 4 9SV DP04 DOME PLUG 1 125 HOLE BAG OF 15 9SV 9OR 01 O RINGS...

Page 23: ...3 93 6 112 5 8 8 116 130 157 2 176 2 120 138 162 6 187 10 9 129 145 174 8 196 5 140 158 189 7 214 1 M18 5 6 2 0 88 100 119 2 136 1 5 100 117 136 158 5 8 8 150 168 203 3 227 6 177 199 239 8 269 6 10 9...

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