CAB INSTALLATION
5 of 23
Step 1: (Vehicle Engine Prep, continued)
1.7
See fig. 1.7. Loosen the set screw on the pulley from
the hardware box until it does not protrude into the
slot. Place the machine key from the hardware kit
into the slot in the stub shaft and slide the pulley over
the shaft aligned to the key, then tighten the set
screw. Secure the pulley with the large washer from
the larger polybag from the hardware box, along with
a
7/16”
bolt and split lock washer. Torque the
7/16”
bolt to 32 ft
-
lbs. (43.4 N
-
m).
Tools Required
5/32”
Allen hex wrench or driver
5/8”
hex wrench or socket
Hardware Used
Qty
1/4”
Square x
3/4”
lg. Machine Key
1
7/16
-
20 x
1.75”
Hex Head Bolt
3
7/16”
Split Lock Washer
3
1.625”
OD x
3/8”
thick Washer
1
Step 2: (Vehicle Interior Prep)
2.1
Press the small lever at the rear
-
left base of the seat
and rotate the seat forward.
2.2
Remove the rear left nut holding the seat to the seat
base. Per fig. 2.2, install the seat lever seal panel on
the under side of the seat base, aligned to the seat
bolt and the small hole in the seat base. Secure the
panel with the seat nut and a
1/4”
bolt and nut.
Tools Required
3/8”, 7/16”,
and 13mm hex wrenches or sockets
Hardware Used
Qty
1/4
-
20 x
5/8”
Flanged Hex Bolt
1
1/4
-
20 Flanged Lock Nut
1
2.3
Remove the headrest mount from the seat back, re
-
install the bolts into the seat back, and tighten snug.
Tools Required
3/16”
Allen key or driver
2.4
See Fig. 2.4. Remove the headrest from the
headrest mount and install the headrest onto the new
mount from the larger hardware box. Make sure the
bends on the headrest mount face away from the
headrest. Re
-
use the hardware and tighten snug. Set
the headrest assembly aside.
2.5
Remove the floor pan from the vehicle. Take the
5’
length of bulb rubber from the hardware box. See fig.
2.5. Trim one end of the rubber at a 45° angle and
place it at the rear corner of the floor pan and trim at
the front end with about an inch excess.
Repeat for the next piece with an opposite angle
along the back edge of the floor pan and push the
two rubber corners together. Trim the remaining
rubber to the other rear corner leaving no gaps in the
rubber, then trim the rubber flush to the front edge of
the floor pan.
Tools Required
Shears
2.6
Re
-
install the floor pan.
Fig. 2.5 (Install rubber to floor pan)
Fig. 2.2 (Install seat lever seal)
Fig. 2.4 (Install headrest to new mount)
Fig. 1.7 (Install Pulley)
Square key
Large washer
Seat nut
New 1/4
-
20 bolt
