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CAB INSTALLATION
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Step 3: (Install Cab Mounts)
CAUTION: Work on the following steps one side at a time
so that the opposite side will remain fastened.
3.1
See fig. 3.1. Remove the
1/2”
bolt and nut from the
bottom of the right side of the vehicle ROPS. Install
the right side ROPS mount with the
1/2”
bolt through
the bracket and the ROPS. Install the nut loosely onto
the bolt.
Tools Required
3/4”
hex wrench or socket
3.2
Hook the tab on the ROPS bracket into the mount
and secure with two
5/16”
bolts and nuts.
Tools Required
1/2”
hex wrenches or sockets
Hardware Used
Qty
5/16
-
18 x
1”
Flanged Hex Bolt
2
5/16
-
18 Flanged Lock Nut
2
3.3
See fig. 3.3. Repeat steps 3.1 and 3.2 for the left side
ROPS mount and bracket, using the longer
1/2”
bolt
from the hardware kit. Install the nut loosely onto the
bolt at this time. The longer bolt will be used to help
secure the A/C compressor bracket.
Tools Required
3/4”
hex wrench or socket
1/2”
hex wrenches or sockets
Hardware Used
Qty
1/2
-
13 X
3.5”
Flanged Hex Bolt
1
5/16
-
18 x
1”
Flanged Hex Bolt
2
5/16
-
18 Flanged Lock Nut
2
3.4
Note the placement of the bolts at the top of the
shock towers on the vehicle:
•
If the head of the bolt is on the front side, remove
the nut from the bolt and leave the bolt in place.
•
If the bolt head is on the rear side, lift the vehicle
to relieve pressure on the bolt, remove the bolt
and re
-
install it on the front side of the shock
tower.
Tools Required
9/16”
hex wrenches or sockets
3.5
See Fig. 3.5. Install the front cab mounts onto the
shock tower bolts, on the rear side of the shock
towers and re
-
install the nuts onto the bolts. Align the
top surfaces of the mounts parallel to each other and
tighten snug. Do not fully torque at this time
3.6
Remove the ROPS pin and cotter pin from one side
of the vehicle ROPS. Cut the ROPS pin
1/4”
to
3/8”
from the large shoulder on the pin, discarding the
curved section as shown in Fig. 3.6.
Tools Required
Cut
-
Off Wheel
Re
-
install the shortened pin into the ROPS and
repeat for the other side.
NOTE: the cab will not fit over the ROPS pins if they are
not trimmed.
Fig. 3.5 (Install front cab mounts)
Fig. 3.1 (Install right side ROPS mount)
Fig. 3.3 (Install left side ROPS mount)
Fig. 3.6 (Trim ROPS pins)
Keep
Discard
Cut
Right ROPS
bracket
Right ROPS
mount
ROPS bolt
Ref.: threaded
inserts here (2x)
Left ROPS
bracket
Left ROPS
mount
Leave nut loose
Front cab
mounts
Nuts on
rear side
Hook
Tab