CTM HS-268, Service Manual

Page: 19 / 68

Service manual
17
Description of Failure :
Parts involved Nature of Failure
Chapter reference and Trouble -
shooting Method
Buzzer
Control Panel
Headlight / Taillight
N-D lever
Throttle
Battery pack
Remote controller
RF key
Speed regulator
button
Tire
Motor
Seat
Steering bar
Rear fender
Shroud
frame
Buzzer repair
Top control panel repair
Headlight repair
Taillight repair
Electromagnetic brake
repair
Starter VR repair
DR controller repair
Battery pack
Battery pack - Charger
socket repair
Battery pack - power
socket repair
Change the battery
Remote control board
repair
RF key setting
Upper control board repair
Front wheel repair.
Rear wheel repair
Motor repair
Seat repair
Seat locking pin repair
Seat spring repair
Steering bar repair
Rear fender repair
Repairs to Steering cover
Front lower cover
Front top cover
Rear top cover
Rear lower cover
Frame repair
Buzzer function fault
Panel light controls abnormal
Failure lamp comes on
Headlight failure
Taillight failure
N-D lever abnormal, does not work,
or is jammed
Scooter forwards or backwards travel
abnormal
Electromagnetic brakes failure
Battery pack has been damaged
Battery pack does not charge
Battery pack power connection failure
Lithium battery ← Conversion → Lead-acid
battery
Remote control faulty or lost
Sensor abnormal or lost
Speed regulator does not work
Crack/deformation/yellowing/or puncture
Wheel track depth less than 0.5mm
Tire wobbles or is unstable
Motor action abnormal or makes noisy sound
Seat damage repair or seat replacement
Seat has become loose
Seat spring action abnormal
Height adjustment problem
Rear fender damaged or makes an unusual
sound
Damage to the exterior plastic shroud
Frame has been deformed or broken
SERVICE-1-2
SERVICE-1-1
SERVICE-3-1
SERVICE-11-2
SERVICE-13-5
SERVICE-1-3
SERVICE-11-1
SERVICE-6
SERVICE-6-1
SERVICE-6-2
SERVICE-6-3
SERVICE-12-2
SERVICE-1-5
SERVICE-1-1
SERVICE-4
SERVICE-5
SERVICE-13-4
SERVICE-7
SERVICE-8-3
SERVICE-8-2
SERVICE-2
SERVICE-11-4
SERVICE-1
SERVICE-9
SERVICE-10
SERVICE-11
SERVICE-12
SERVICE-13
Refer to "Self-Diagnostic Warning
Light" on the next page