CTM HS-268, Service Manual

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Service manual
16
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Please read this Service Manual carefully before attempting any repairs. Make sure you have identified
the cause of the failure before you start.
•
Before starting to work on the scooter remove the battery to avoid electric shock or damage to
components of the electrical system.
•
This Service manual has been prepared for the automatic version of the scooter. However, it can be used
when making repairs to the manual version. Some special repair procedures are marked as being “manual
version only”.
•
Some repair procedures are relatively complicated and may need the operation of two persons.
•
Please refer to the torque specifications when you use electric, pneumatic, or even manual tools to tighten
bolts, screws and nuts, to prevent damage to scooter parts.
•
The drawings and diagrams in the manual may be slightly different from the appearance of the actual
scooter. However the repair procedures remain the same.
•
After disassembl,make sure the parts are set aside carefully to avoid losing any of them.
•
When old parts are replaced with new ones, the screws, washers, pads or auxiliary fixation parts are not
provided with the news parts. It may be necessary to use original parts when reassembling the scooter.
However, if any screw, washer or other part should appear to be worn, corroded, or damaged, it should
be replaced.
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When reassembling the scooter, please make sure to reassemble it in the proper order. Make sure all the
parts are secure and the scooter is in a good roadworthy condition to avoid accidents or injury to riders
or others.
•
After the repair and reassembly has been completed, a test drive should be done to check that the fault
has been eliminated and that the scooter functions properly.
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The following is a list of tools necessary for this work: For details of tool specifications, please refer to
the instructions provided in the repair steps.
Caution
If these instructions are not followed
carefully the result could be damage
to the scooter, or even personal injury.
Recommendation
Frequent reference to the manual
during the repairs will facilitate the
operation.
Preparations for Repairs :
•
Please follow all the steps in the order they appear
Step 1 → Step 2 as shown in the illustrations.
•
Please refer to the pictures for instructions and details.
The pictures appear on the right and include detailed
descriptions of the procedures to be followed.
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Operation step code
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Key location indication
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Arrow direction indication
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Detailed item code
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Tools needed
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Torque limits
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Indication for notes
Service manual Reading Instructions :
18+-2kgf-cm
18+-2kgf-cm
(This drawing is for illustration only)
The Service manual
Flathead
screwdrivers
Socket tool set
Diagonal pliers
Cross screwdrivers
Adjustable wrench
Lineman’s pliers Rubber hammer
Allen keys or drivers
Brush