CTC Union CTC 380 IC Installation And Maintenance Instruction Manual Download Page 47 | Manualshive

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178 066 35-1 2012-01-20

Installations- og driftsvejledning

Oliebrænder BF1

CTC 380IC17

CTC 380IC19

CTC 380IC24

CTC 380IC29

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Summary of Contents for CTC 380 IC

Page 1: ...Providing sustainable energy solutions worldwide 162 105 11 1 2013 05 21 Installation and maintenance instruction CTC 380 IC Oil condensing boiler unit Models 17 19 24 29...

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Page 3: ...CTC 380 IC Models 17 19 24 29 162 105 11 1 2013 05 21...

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Page 5: ...Plant diagrams 18 6 Electric installation comfort control 6 1 General information 19 6 2 Basic unit RVS43 143 19 6 2 1 Terminal markings 19 20 21 6 2 2 Checking the LED 21 6 3 Power pack AVS16 290 22...

Page 6: ...CTC 380 IC 6...

Page 7: ...upply for the entire house CTC 380 IC has heating connections directed upwards and backwards to facilitate installation CTC 380 IC is equipped with an aligned and enhanceable comfort control which com...

Page 8: ...Ensure that the boiler is disconnected from the mains supply before making changes The boiler and the regulation equipment must not be rinsed with water The smoke duct and the boiler room duct for ve...

Page 9: ...5 125 175 160 Boiler efficiency 50 30 C 102 102 102 102 Flue gas temperature 50 30 C C 44 44 44 43 Flue gas temperature 80 60 C C 60 61 61 62 Max boiler operating pressure bar 3 3 3 3 Max operating te...

Page 10: ...age 50 outside 9a Basic unit Siemens RVS43 143 9b Operating unit Siemens AVS37 294 9c Power pack Siemens AVS16 290 10 Levelling feet M10 13 Rear cover plate spiral finned tube 14 Top cover plate spira...

Page 11: ...are equipped with standard turbulators ex works which are ideally aligned to every size The turbulators can be accessed from the front 7 Cleaning door Thanks to the generous cleaning door the turbula...

Page 12: ...m exterior diameter connection for condensation water drainage A suitable siphon with a diameter of at least 13 mm must be fitted The siphon must be filled with water during boiler operation Maintenan...

Page 13: ...ansport damage do not unpack the boiler until it has been transported to its site in the boiler room The boiler can be handled and lifted in the following way Forklift Lift band round the pallet Note...

Page 14: ...regarding the flue gas systems must be observed In some cases it is necessary to install a flue gas temperature thermostat follow the lokal regulations for flue gas systems Installation instructions a...

Page 15: ...le to connect the boiler to a DHW system 4 13 Drainage draining valve Drainage draining valve shall be mounted on the drainage connection at the rear of the boiler 4 14 Connection of domestic water he...

Page 16: ...ating circuit pump for the heating system is connected to the connection fastener in the basic unit The switch for the pump is on the comfort control of the boiler 5 3 Heating circuit mixing valve The...

Page 17: ...CL CL MB DB X50 X60 X30 BSB LPB RVS 43 143 1 3B 2 PE Si Sicherung 6 3 AT S1 Netzschalter mit Glimmlampe STB Shutztemperaturbegrenzer 110 C H1 Signalleuchte STB verriegelt 2A S1 4B C L N Si STB AVS 16...

Page 18: ...additional functions The basic diagrams are possible applications which can be implemented without multiple function outputs RVS43 143 basic diagram Standard diagram Standard diagram Drinking water w...

Page 19: ...describes the principal information concerning the Comfort control Fore more information concerning functions programming system principles etc please see the Albatros2 Boiler Controller User Manual 6...

Page 20: ...t burner fault Input burner stage 1 hours run P AGP8S 07A 109 SK1 SK2 Safety loop Safety loop Q AGP8S 02E 109 N Q3 Neutral conductor Protective earth DHW charging pump diverting valve R AGP8S 03A 109...

Page 21: ...LPB ground a AGP4S 02H 109 CL CL Room unit 2 data Room unit 2 ground b AGP4S 02A 109 CL CL Room unit 1 data Room unit 1 ground b AGP4S 02A 109 AGP4S 03D 109 G Room unit power supply 12V B2 M Boiler s...

Page 22: ...rminal Name 1 L Phase AC 230 V basic unit brown 2 Protective earth green yellow 3 N Neutral conductor blue 4 L1 Phase AC 230 V burner black 5 S3 Input burner fault S1 Si 1 2 1 2 3 4 5 N1 L N L 3B 4B 1...

Page 23: ...tpoint Navigation and settings Heating to the Comfort setpoint Info level activated Heating to the Reducted setpoint Programming activated Heating to the frost protection setpoint Heating function tem...

Page 24: ...eating mode with no time program Protective functions active Automatic summer winter changeover ECO functions and 24 hour heating limit inactive in the case of continuous operation with Comfort setpoi...

Page 25: ...s have assumed the holiday mode 6 8 Adjusting the room temperature setpoint Turn the setting knob to increase or decrease the Comfort setpoint For the Reduced setpoint Press the OK button Choose opera...

Page 26: ...display shows one of the following symbols Outside temperature min Date and time of day Outside temperature max Telephone customer service DHW temperature 1 State heating circuit 1 State heating circu...

Page 27: ...anual control After manual control has been activated a change to the basic display must be made There the maintenance special mode symbol appears Setpoint adjustment with ma nual control Press the In...

Page 28: ...2 16 20 24 AUTO 2359Z140 Operator section Timeof dayanddate 3 0 4 8 12 16 20 24 AUTO 2359Z140 Timeof dayanddate Hours minutes 6 13 Programming Setting principle Settings that cannot be made directly w...

Page 29: ...Turn the setting knob until the minutes of the time of day are correct To confirm press the OK button The settings are saved the display stops flashing You can continue to make other settings or you p...

Page 30: ...evel is reached Press the OK button You are now on the required user level To reach the OEM level enter the relevant code 6 14 User levels Certain user levels only allow certain user groups to make se...

Page 31: ...2 Time program heatingcircuit P Holidays heating circuit 1 Diagnosticsof consumers Hours minutes Month day Year Start of summer time End of summer time Hours 1 24 h Minutes 0 60 min Heating engineer C...

Page 32: ...t 3 seconds and select operating level Commissioning with the setting knob Then press the OK button Make the functional check as described below Reset the attenuated outside temperature operating page...

Page 33: ...n Select Time prog heating circuit 1 and press OK The text Preselection is shown Press OK and the selection start flashing You can select between program for Mo Su Mo Fr Sa Su or each day separately S...

Page 34: ...urve slope requires readjustment Increase adjustment Raises the flow temperature especially when outside temperatures are low Decrease adjustment Lowers the flow temperature especially when outside te...

Page 35: ...in to a higher temperature Notice that the value for Summer winter setpoint stops the heating circuit at chosen temperature in Automatic mode So you maybe have to select a higher temperature on this a...

Page 36: ...OK Select Domestic hot water and press OK Select Release Menu 1620 and press OK Select 24h day and press OK Select Nominal setpoint Menu 1610 and press OK Select a temperature for hot water and press...

Page 37: ...or error 6 65 Room temperature 2 sensor error 6 68 Room temperature 3 sensor error 6 70 Buffer storage tank temperature 1 sensor error 6 71 Buffer storage tank temperature 2 sensor error 6 72 Buffer s...

Page 38: ...rossed 6 324 BX same sensors 3 3 325 BX extension module same sensors 3 326 BX mixing valve group same sensors 3 327 Extension module same function 3 328 Mixing valve group same function 3 329 Extensi...

Page 39: ...IC is equipped with an adjusted oil unit burner The start settings and main tenance of the burner may be performed by a heating specialist only and in compliance with the operating instructions of th...

Page 40: ...and date Further adjustments for personal requirements are performed according to the technical manual of the Comfort control See also the part Electrical installation Comfort control 3 Check that the...

Page 41: ...run and flue gat temperature Check burner in accordance with the instructions Check and maintain neutralisation device neutralisation box its functions and ph value in accordance with the respective...

Page 42: ...evenly tighten the screws Reconnect the euro plug of the burner Refit the hood Activate operating switch The boiler cleaning must be performed according to existing regulations 9 6 Spiro Condens syste...

Page 43: ...ng valves open drainage valve and empty boiler 3 Unscrew and remove cover plate 4 Remove heat insulation 5 Unscrew and dismount couplings 6 Unscrew flue gas heat exchanger spiral finned tube 4 screws...

Page 44: ...he service please contact our heating installer 9 9 Faults Burner fault Check whether oil is in the tank Burner fault light is on Check whether the oil filter is dirty Observe the special instructions...

Page 45: ...CTC 380 IC 45...

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Page 47: ...178 066 35 1 2012 01 20 Installations og driftsvejledning Oliebr nder BF1 CTC 380IC17 CTC 380IC19 CTC 380IC24 CTC 380IC29...

Page 48: ...t 11 5 1 3 Oil pump replacement 12 5 1 4 Fan motor replacement 12 5 1 5 Air intake and intake cone service 13 5 1 6 Fan wheel checks 13 5 1 6 1 Inspection 13 5 1 6 2 Cleaning alternative 1 14 5 1 6 3...

Page 49: ...22 9 ELECTRICAL EQUIPMENT 380IC 24 29 23 9 1 Wiring diagram SATRONIC TF 834E TF 834E 2 TF834E 3 23 9 1 1 Component list 24 9 1 2 Function Satronic 24 9 1 3 Technical data 24 9 1 4 Application 25 9 1...

Page 50: ...t the power and shut off the fuel supply before performing service Enertech recommends that the burner be shut down when the oil tank is filled and for six hours thereafter to reduce the risk of block...

Page 51: ...ory setting Boiler Burner Burner Output Air Nozzle assembly Oil pressure Nozzle kW bar CTC 380IC17 BF1M1V 87 20 17 8 5 5 10 8 0 40x80 S CTC 380IC19 BF1M1V 87 20 19 7 4 13 11 4 0 45x80 S CTC 380IC24 BF...

Page 52: ...7 4 6 5 3 16 18 17 21 19 22 20 14 15 7 5 6 8 9 3 4 1 2 10 23 6 2 TECHNICAL DATA 2 2 Description...

Page 53: ...screw 6 Eldningsautomat 7 Electrical contact X1 refer to wiring diagram 8 Motor 9 Capacitor 10 Ignition electrode 11 UV detector 12 Inspection glass 13 Nozzle assembly adjustment 14 Cover plate 15 Bl...

Page 54: ...sont conformes aux normes et aux documents normatifs suivants et satisfont aux crit res applicables des directives CE suivantes Dokument EN 267 EN 60335 EU direktiv EU Directives EU Direktiven CE sui...

Page 55: ...dge can easily be replaced 3 2 Burner installation 3 2 1 Oil pipes 1 Check the oil pipe dimensions Refer to Pump Instructions 2 The oil filter should be installed in the oil supply line If an air sepa...

Page 56: ...on without pulsations The best setting for achieving low emissions is among other things dependent on the output settings and overpressure in the boiler Brake plate setting Less diffusion turn screw t...

Page 57: ...y not be cleaned it must be replaced with a new nozzle if the existing one is considered defective 8 Check the ignition electrodes Replace as necessary refer to Technical data for electrode settings 9...

Page 58: ...are as this can become very hot 3 Loosen the blast tube and remove it 4 Remove the brake plate electrode packet Loosen and remove the front section 5 Remove the electrical connection from the motor 6...

Page 59: ...tion it had at removal 11 Fit the O ring in the groove between the fan housing and inlet cone Ensure that it is properly located in the groove and is not damaged when the air intake is fitted 12 Conne...

Page 60: ...ining screw make note of the inlet cone position 9 Remove the inlet cone from the fan housing 10 Clean the fan wheel Undo and if necessary remove the fan wheel for more thorough cleaning of the fan an...

Page 61: ...cleaning remove the drive coupling from the motor shaft and loosen and remove the fan wheel 12 Install the fan wheel on the motor and tighten the locking screw The fan wheel must be installed in the b...

Page 62: ...e cable conduit entry and the photocell cable in position 10 Screw the electrical box in place 11 Connect the motor wiring 12 Assemble the burner and install it in the boiler 13 Connect the Eurostecke...

Page 63: ...etal plug G 1 4 6 1 3 Filter replacement BFP 21LE S Cut off the power and shut off the oil supply Remove the filter screw from the cover with a 4 mm Allen key and pull out the filter insert If necessa...

Page 64: ...ump pressure Reducing the amount of oil delivered i e replacement with a smaller nozzle Replacement with a larger capacity pump 6 1 5 LE S System Note The LE S pump has an integrated check valve funct...

Page 65: ...les comprise theoretically calculated values where pipe dimensions and oil flow are adapted to prevent turbulent flows from occurring Turbulent flows can result in pressure losses and noise in the pip...

Page 66: ...al preheater is used before start the oil expands and a small quantity of oil flows out of the nozzle orifice and wets the outside of the nozzle Also when the burner stops a small quantity of oil forc...

Page 67: ...21 Boiler 8 ELECTRICAL EQUIPMENT 380IC 17 19 8 1 Wiring diagram LMO14 113...

Page 68: ...lve 2 opens 2 Solenoid valve opens The oil mist is formed and ignited The photocell indicates flame The ignition spark ceases 15 sec after flame indication 3 a b Safety period runs out If the flame is...

Page 69: ...23 Boiler 9 ELECTRICAL EQUIPMENT 380IC 24 29 9 1 Wiring diagram SATRONIC TF 834E TF 834E 2 TF834E 3...

Page 70: ...a If no flame is established before this time limit the control cuts out If for some reasons the flame disappears after this time limit the burner will make an attempt to re start 4 5 Operating positi...

Page 71: ...there must not be any flame indication during the pre purge time 3 Take out the flicker detector when the burner is in operating position and cover it well The indication must go back to zero The oil...

Page 72: ...nsions and the ignition electrode position Check the flame monitor is clean and can register light Check with using new photocell Check using new oil burner control Note replacement of photocell recom...

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Page 76: ...Enertech AB P O Box 309 SE 341 26 Ljungby Sweden www ctc se www ctc heating com 161 421 50 10 01...

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