CTC Union CTC 380 IC, Installation And Maintenance Instruction Manual

Page: 48 / 76

Contents
1. GENERAL ................................................................................................................................4
1.1 Warnings ..........................................................................................................................................................4
2. TECHNICAL DATA ..................................................................................................................5
2.1 Model BF1 M1V 87-20/BF1 M1V 87-24 ............................................................................................................5
2.2 Description ......................................................................................................................................................6
2.2.1 Components...............................................................................................................................................................7
2.3 Declaration of concordance/conformity ..........................................................................................................8
3. INSTALLATION ........................................................................................................................9
3.1 Oil supply .........................................................................................................................................................9
3.2 Burner installation ...........................................................................................................................................9
3.2.1 Oil pipes .....................................................................................................................................................................9
4. BASIC SETTINGS .................................................................................................................10
4.1.1 Nozzle assembly adjustment ...................................................................................................................................10
4.1.2 Air intake adjustment................................................................................................................................................10
4.1.3 Method of adjusting air quantity ...............................................................................................................................10
5. BURNER SERVICING ........................................................................................................... 11
5.1 Warning .........................................................................................................................................................11
5.1.1 Combustion assembly service .................................................................................................................................11
5.1.2 Preheater replacement ............................................................................................................................................11
5.1.3 Oil pump replacement ..............................................................................................................................................12
5.1.4 Fan motor replacement ............................................................................................................................................12
5.1.5 Air intake and intake cone service ...........................................................................................................................13
5.1.6 Fan wheel checks ....................................................................................................................................................13
5.1.6.1 Inspection .............................................................................................................................................................................. 13
5.1.6.2 Cleaning, alternative 1 .......................................................................................................................................................... 14
5.1.6.3 Cleaning, alternative 2 .......................................................................................................................................................... 15
5.1.7 Electrical module ......................................................................................................................................................15
5.1.7.1 Replacement of complete electrical package ....................................................................................................................... 16
5.1.7.2 Replacement of individual electrical components ............................................................................................................... 16
6. PUMP INSTRUCTIONS ......................................................................................................... 17
6.1 Danfoss BFP 21LE-S .....................................................................................................................................17
6.1.1 Technical data ..........................................................................................................................................................17
6.1.2 Components .............................................................................................................................................................17
6.1.3 Filter replacement BFP 21LE-S ...............................................................................................................................17
6.1.3.1 One-pipe system ................................................................................................................................................................... 17
6.1.4 Function BFP 21LE-S...............................................................................................................................................18
6.1.5 LE-S System ............................................................................................................................................................18
6.1.6 Purging .....................................................................................................................................................................18
6.1.7 Suction pipe tables BFP21LE-S ...............................................................................................................................19
6.1.7.1 Overhead Tank ....................................................................................................................................................................... 19
6.1.7.2 Underlying Tank ..................................................................................................................................................................... 19