Crest Audio Console Junior Operator'S Manual Download Page 8

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: 

Repairs  and  adjustments  to  this  equipment  must  be  made  only  by  trained  service  personnel. 
Maintenance  performed  by  unqualified  personnel  or  installation  of  unauthorized  parts  could  cause 
personal injury, result in improper equipment performance, invalidate the warranty, or result in costly 
damage. Contact Crest regarding service options. 

Regularly  scheduled  preventive  maintenance,  in  addition  to  the  faithful  performance  of  routine 
maintenance  described  within  this  manual,  is  required  for  safe  and  reliable  operation  of  this 
equipment. 

Failure to perform periodic inspections of the cleaner could result in serious personal injury or table 
damage. 

WARNING – DISPOSAL HAZARD: 

This product contains materials which may require disposal through appropriately licensed and 
permitted hazardous waste management firms. 

CAUTION – POSSIBLE EQUIPMENT DAMAGE: 

Never use CLEANING Chamber as a sink. Under no circumstances should waste water be poured into 
cleaning chamber as water could overflow drain and damage delicate components. 

Never drop or rest parts directly on chamber bottom top of transducers. 

Never scratch chamber walls or transducers. This can increase cavitation erosion. 

When choosing a detergent, select one with a low chloride content. Detergents with a high chloride 
content can be harmful to stainless steel. 

Repeated fuse burnouts indicate a short circuit or overload. Have a fully trained technician locate and 
correct situation. 

Use  nonabrasive  cleaners  when  cleaning  unit.  Follow  directions  on  container  and  rub  in  a  back-and- 
forth  motion,  in  same  direction  as  surface  grain.  Abrasive  cleaners  damage  stainless  steel.  Cleaner 
rubbed  in  a  circular  motion  or  applied  with  a  wire  brush  or  steel  wool  will  scratch  and  dull  stainless 
steel. Do not use these cleaners on painted surfaces. 

Failure  to  remove  shipping  bracket  and  hardware  from  lid  counterweights  will  result  in  lid  and/or  unit 
cabinet damage. 

REMEMBER – POSSIBLE TIME DELAY: 

Insufficient clearance space will make repairs more difficult and time-consuming. Refer to the 
equipment drawing for minimum clearance for service/maintenance access requirements. 

Crest Healthcare Console Junior R:1 

1-2 

Operating Manual 

Safety Precautions 

 

 

 

 

 

Summary of Contents for Console Junior

Page 1: ...Operator Manual CrestHealthcareConsole Junior CJ Series Ultrasonic Washer Sales and Service Crest Ultrasonics Corp 18 Graphics Dr Ewing NJ 08628 USA Phone 609 883 4000 www crest ultrasonics com...

Page 2: ...nd in SECTION 1 of this manual Do not operate or service the equipment until you have become familiar with this information Any alteration of the cleaner not authorized or performed by Crest will void...

Page 3: ...ment performance Comprehensive instructions for monthly quarterly and semi annual preventive maintenance can also be found in this manual Only trained personnel should attempt to perform maintenance o...

Page 4: ...s 3 1 3 1 3 2 Before Operating This Equipment 3 1 Controls and Indicators 3 2 3 2 1 Operator Controls and Indicators 3 2 3 2 2 Other Controls 3 3 3 3 Operating Instructions 3 5 3 3 1 3 3 2 3 3 3 Initi...

Page 5: ...rdware 2 2 Figure 3 1 Sonic Cleaner Control Panel Typical 3 2 Figure 3 2 Generator Power Switch 3 4 Figure 3 3 Cycle Start foot pedal 3 4 Figure 3 4 Port Flushing kit connections 3 9 Figure 4 1 Genera...

Page 6: ...UltrasonicCleaning System 1 3 Table 4 1 Table 4 2 Table 4 3 Preventive Maintenance Guide 4 2 Recommended Cleaning Products 4 3 Replacement Parts 4 5 Table 5 1 Troubleshooting Chart Cleaning Phase of W...

Page 7: ...henever handling chemicals or servicing chemical injection pumps and lines WARNING ELECTRIC SHOCK HAZARD Allow instrument tray to fully drain prior to moving to next processing stage Excess water spil...

Page 8: ...could overflow drain and damage delicate components Never drop or rest parts directly on chamber bottom top of transducers Never scratch chamber walls or transducers This can increase cavitation erosi...

Page 9: ...Safety Precautions Operating Manual Symbol Definition Unit to be Serviced by Trained Personnel Only Protective Earth Ground Hot Surfaces Electric Shock Hazard Keep Hands Clear Symbol for Lids OR Atten...

Page 10: ...ation to building supply lines Cleaning system is level Use levelling legs if necessary For cleaning system verify lid counterweights shipping bracket and hardware are removed from rear of cabinet see...

Page 11: ...ficient method of cleaning This cavitation or optimum ultrasonic cleaning power is ensured by constant power output generators operating about 132kHz and complemented with complex resonance frequencie...

Page 12: ...ceptacle are not furnished by Crest Verify power cord and wall receptacle used meet all national and local electrical codes ensure UL817 compliant Only use green yellow conductors for connection to pr...

Page 13: ...ve blood remover It is non caustic and phosphate free Chem Crest LF275 is a multipurpose heavy duty phosphate and silicate free caustic liquid detergent It is useful in many applications demanding rem...

Page 14: ...AZARD Use only water or water detergent mix in cleaning chamber Never use flammable solvents Fire or explosion could result WARNING PINCHING HAZARD Pinch point is created during lid articulation Keep...

Page 15: ...power on off When pushbutton is ON power is available from facility Cycle timer s automatically activates FILL Use this pushbutton to activate the fill phase of the Wash Cycle When pressed fill soleno...

Page 16: ...liquid depth for Wash Cycle Using a float switch sensor ultrasonics and heaters are deactivated if fluid level drops below safe level Generator Power Switch Use rocker switch to turn generator ON Gene...

Page 17: ...nerator Power Switch Figure 3 3 CYCLE START Foot Pedals 3 4 Crest Healthcare Console Junior R 1 Operator Manual Operating Instructions Sonic Cleaner Console Junior CJ WashCycleStartFootPedal Generator...

Page 18: ...All cycle settings are factory preset However a trained Service Technician or Supervisor may change timers to meet specific needs Factory set times are as follows NOTE All Wash Cycle settings in place...

Page 19: ...ergent as chamber fills Chamber fills to high liquid level probe where control orders fill circuit to de energize b c d 10 After chamber filling is complete press CYCLE START foot pedal see Figure 3 3...

Page 20: ...ollow facility procedures for distribution of instrument load Do NOT touch with bare hands 8 Crest Healthcare Console Junior R 1 Operating Instructions 3 7 Operator Manual INCHING HAZARD Pinch point i...

Page 21: ...automatically processes up to Ten rigid lumened surgical devices with both ultrasonic energy and internal flushing during one ultrasonic cleaning cycle The Port Flushing System is a safe and effectiv...

Page 22: ...y rear wall NOTE Ten Position Terminal Block may be repositioned for convenience by sliding Terminal Block Retainer left or right Attach Instrument Support to Instrument Tray front wall with tips or e...

Page 23: ...ANING Chamber per instructions presented in SECTION 3 3 4 DRAINING CLEANING CHAMBER NOTE Remove residue from Chamber bottom by cycling the Fill and Drain pushbuttons several times see Figure 3 1 Open...

Page 24: ...E Never permit unqualified persons to service this equipment Crest Healthcare Console Junior R 1 4 1 Routine Maintenance Operator Manual PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Repairs and adju...

Page 25: ...afety regulations as well as electric and plumbingcodes Every Inspection 1 3 Check overall appearance of unit for signsof damage 4 x 1 4 Inspect lidgasket s 1 x 1 5 Check CLEANING Chamber strainer for...

Page 26: ...surfaces and chamber interior s rubbing in back and forth motion parallel to surface grain on stainless steel NOTE Avoid getting water into the controls Wring out cloth before wiping the control pane...

Page 27: ...ghten plumbing as needed Clean generators to remove any dust or dirt see Figure 4 1 as follows 2 3 4 a b c Open access panels Carefully remove generator module Using a fine brush or canned air careful...

Page 28: ...d your order directly to Crest 3 NOTE Use only Crest authorized parts on the equipment Use of unauthorized parts will void the warranty Table 4 3 Replacement Parts 4 5 Crest Healthcare Console Junior...

Page 29: ...ior R 1 5 1 Troubleshooting Operator Manual PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Failure to perform periodic inspections of the cleaner could result in serious personal injury or equipment d...

Page 30: ...replace 2 Detergent injection hose not indetergent container correct 3 CallCrestHealthcare 4 Loud whistle coming from CLEANING Chamber 1 Not enough solution in Chamber correct 2 CallCrestHealthcare 5...

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