Crest Audio Console Junior Operator'S Manual Download Page 27

4.3.2  Monthly Cleaning 

Procedure 

After each monthly use of the Ultrasonic Cleaning System, 
clean/disinfect system as follows: 

1.  Perform 

Steps 1 through 4 

of 

S

ECTION 

4.3.1, G

ENERAL

, using the 

Coverage Spray Ready-to-Use One-Step Disinfectant Cleaner. 
Check CLEANING Chamber strainer for debris, clean as 
required. 
Inspect unit for evidence of leaks. Have qualified Service 
Technician tighten plumbing as needed. 
Clean generators to remove any dust or dirt (see Figure 4-1) as 
follows: 

2. 

3. 

4. 

a. 

b. 

c. 

Open access panels. 

Carefully remove generator module. 

Using a fine brush or canned air, carefully remove any dust 
from the components. 

Ensure module properly mates with cabinet connector. 

d. 

Figure 4-1. Generator Module 

4-4 

Crest Healthcare Console Junior R:1 

Operator Manual 

Routine Maintenance 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Generator Module

 

 

PERSONAL 

INJURY AND/OR EQUIPMENT 
DAMAGE HAZARD: Failure to 
perform periodic inspections 
of the cleaner could result in 
serious personal injury or 
equipment damage. 

 

 

Summary of Contents for Console Junior

Page 1: ...Operator Manual CrestHealthcareConsole Junior CJ Series Ultrasonic Washer Sales and Service Crest Ultrasonics Corp 18 Graphics Dr Ewing NJ 08628 USA Phone 609 883 4000 www crest ultrasonics com...

Page 2: ...nd in SECTION 1 of this manual Do not operate or service the equipment until you have become familiar with this information Any alteration of the cleaner not authorized or performed by Crest will void...

Page 3: ...ment performance Comprehensive instructions for monthly quarterly and semi annual preventive maintenance can also be found in this manual Only trained personnel should attempt to perform maintenance o...

Page 4: ...s 3 1 3 1 3 2 Before Operating This Equipment 3 1 Controls and Indicators 3 2 3 2 1 Operator Controls and Indicators 3 2 3 2 2 Other Controls 3 3 3 3 Operating Instructions 3 5 3 3 1 3 3 2 3 3 3 Initi...

Page 5: ...rdware 2 2 Figure 3 1 Sonic Cleaner Control Panel Typical 3 2 Figure 3 2 Generator Power Switch 3 4 Figure 3 3 Cycle Start foot pedal 3 4 Figure 3 4 Port Flushing kit connections 3 9 Figure 4 1 Genera...

Page 6: ...UltrasonicCleaning System 1 3 Table 4 1 Table 4 2 Table 4 3 Preventive Maintenance Guide 4 2 Recommended Cleaning Products 4 3 Replacement Parts 4 5 Table 5 1 Troubleshooting Chart Cleaning Phase of W...

Page 7: ...henever handling chemicals or servicing chemical injection pumps and lines WARNING ELECTRIC SHOCK HAZARD Allow instrument tray to fully drain prior to moving to next processing stage Excess water spil...

Page 8: ...could overflow drain and damage delicate components Never drop or rest parts directly on chamber bottom top of transducers Never scratch chamber walls or transducers This can increase cavitation erosi...

Page 9: ...Safety Precautions Operating Manual Symbol Definition Unit to be Serviced by Trained Personnel Only Protective Earth Ground Hot Surfaces Electric Shock Hazard Keep Hands Clear Symbol for Lids OR Atten...

Page 10: ...ation to building supply lines Cleaning system is level Use levelling legs if necessary For cleaning system verify lid counterweights shipping bracket and hardware are removed from rear of cabinet see...

Page 11: ...ficient method of cleaning This cavitation or optimum ultrasonic cleaning power is ensured by constant power output generators operating about 132kHz and complemented with complex resonance frequencie...

Page 12: ...ceptacle are not furnished by Crest Verify power cord and wall receptacle used meet all national and local electrical codes ensure UL817 compliant Only use green yellow conductors for connection to pr...

Page 13: ...ve blood remover It is non caustic and phosphate free Chem Crest LF275 is a multipurpose heavy duty phosphate and silicate free caustic liquid detergent It is useful in many applications demanding rem...

Page 14: ...AZARD Use only water or water detergent mix in cleaning chamber Never use flammable solvents Fire or explosion could result WARNING PINCHING HAZARD Pinch point is created during lid articulation Keep...

Page 15: ...power on off When pushbutton is ON power is available from facility Cycle timer s automatically activates FILL Use this pushbutton to activate the fill phase of the Wash Cycle When pressed fill soleno...

Page 16: ...liquid depth for Wash Cycle Using a float switch sensor ultrasonics and heaters are deactivated if fluid level drops below safe level Generator Power Switch Use rocker switch to turn generator ON Gene...

Page 17: ...nerator Power Switch Figure 3 3 CYCLE START Foot Pedals 3 4 Crest Healthcare Console Junior R 1 Operator Manual Operating Instructions Sonic Cleaner Console Junior CJ WashCycleStartFootPedal Generator...

Page 18: ...All cycle settings are factory preset However a trained Service Technician or Supervisor may change timers to meet specific needs Factory set times are as follows NOTE All Wash Cycle settings in place...

Page 19: ...ergent as chamber fills Chamber fills to high liquid level probe where control orders fill circuit to de energize b c d 10 After chamber filling is complete press CYCLE START foot pedal see Figure 3 3...

Page 20: ...ollow facility procedures for distribution of instrument load Do NOT touch with bare hands 8 Crest Healthcare Console Junior R 1 Operating Instructions 3 7 Operator Manual INCHING HAZARD Pinch point i...

Page 21: ...automatically processes up to Ten rigid lumened surgical devices with both ultrasonic energy and internal flushing during one ultrasonic cleaning cycle The Port Flushing System is a safe and effectiv...

Page 22: ...y rear wall NOTE Ten Position Terminal Block may be repositioned for convenience by sliding Terminal Block Retainer left or right Attach Instrument Support to Instrument Tray front wall with tips or e...

Page 23: ...ANING Chamber per instructions presented in SECTION 3 3 4 DRAINING CLEANING CHAMBER NOTE Remove residue from Chamber bottom by cycling the Fill and Drain pushbuttons several times see Figure 3 1 Open...

Page 24: ...E Never permit unqualified persons to service this equipment Crest Healthcare Console Junior R 1 4 1 Routine Maintenance Operator Manual PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Repairs and adju...

Page 25: ...afety regulations as well as electric and plumbingcodes Every Inspection 1 3 Check overall appearance of unit for signsof damage 4 x 1 4 Inspect lidgasket s 1 x 1 5 Check CLEANING Chamber strainer for...

Page 26: ...surfaces and chamber interior s rubbing in back and forth motion parallel to surface grain on stainless steel NOTE Avoid getting water into the controls Wring out cloth before wiping the control pane...

Page 27: ...ghten plumbing as needed Clean generators to remove any dust or dirt see Figure 4 1 as follows 2 3 4 a b c Open access panels Carefully remove generator module Using a fine brush or canned air careful...

Page 28: ...d your order directly to Crest 3 NOTE Use only Crest authorized parts on the equipment Use of unauthorized parts will void the warranty Table 4 3 Replacement Parts 4 5 Crest Healthcare Console Junior...

Page 29: ...ior R 1 5 1 Troubleshooting Operator Manual PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Failure to perform periodic inspections of the cleaner could result in serious personal injury or equipment d...

Page 30: ...replace 2 Detergent injection hose not indetergent container correct 3 CallCrestHealthcare 4 Loud whistle coming from CLEANING Chamber 1 Not enough solution in Chamber correct 2 CallCrestHealthcare 5...

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