Crary JOHN DEERE 200 Owner'S Manual Download

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PN 12068 R060107
Companion to 12085

OWNER’S MANUAL

JOHN DEERE

200

600

900

900F

REcORD SERiAL NUMbER HERE

Summary of Contents for JOHN DEERE 200

Page 1: ...PN 12068 R060107 Companion to 12085 OWNER S MANUAL JOHN DEERE 200 600 900 900F Record Serial number here...

Page 2: ...form their expected use in a reasonably safe manner Safety considerations shall be an integral and high prior ity part of all engineering design analysis and judgments involving Crary products It is o...

Page 3: ...r items including but not limited to bearings belts pulleys filters and chipper knives This warranty does not cover normal maintenance service or adjustments This warranty does not cover depreciation...

Page 4: ...Unpack the shipping cartons and compare the contents with the parts listing on the packing slips If any parts are missing or damaged contact your local authorized dealer or call the factory for assis...

Page 5: ...eel bats 37 4 17 hydraulic motor 38 4 18 eccentric arm 39 4 19 reel support installation hyd fore aft 600 series 40 4 19 1 replacing the lift cylinder yoke 40 4 19 2 attaching the reel support assembl...

Page 6: ...to pass on to new operators or owners Call your Crary dealer or distributor if you need assistance information or additional copies of the manual Many people have worked on the design production and d...

Page 7: ...not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe prac tices CAUTION Indicates a potentiall...

Page 8: ...not read and understood all operat ing and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not...

Page 9: ...he safest operation of your machine Maintenance including lubrications should be performed with the machine stopped and locked out 1 2 3 4 5 6 7 8 9 10 11 Read and understand the owner s manual and al...

Page 10: ...piercing the skin surface Before applying pressure to the system make sure all components are tight and that lines hoses and couplings are not damaged 1 2 3 4 5 6 7 8 Keep bystanders especially child...

Page 11: ...ea is clean and dry Be sure temperature is above 50 F 10 C Decide on the exact position before you remove the backing paper Remove the smaller portion of the split backing pa per Align the decal over...

Page 12: ...anyone else to operate this equipment until such information has been reviewed Annually re view this information before the season start up Make these periodic reviews of safety and operation a standa...

Page 13: ...area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY REMEMBER If safety decals have been damaged removed or become illegible or parts have been replaced without safety decals new decals...

Page 14: ...must be at least 3 feet high 1 2 3 4 5 6 A B Figure 2 Manifold and bats crate Figure 3 Manifold and bats crate Figure 4 Manifold and bats crate Read all instructions to become familiar with the parts...

Page 15: ...t bearing and shaft will not be used 1 2 3 4 5 Figure 5 Header preparation 4 2 HEADER PREPARATION 4 2 2 F Series headers Disassembly of existing header components Remove the RH side end shield Loosen...

Page 16: ...m the sprockets Figure 9 Remove flange lock nut C and sprocket D Do not discard sprocket it is reused Figure 9 Remove the bolts E securing the bracket F to the angle support Remove the bracket and dis...

Page 17: ...ain tensioner A and belt tensioner B See Figure 11 Remove the sickle drive pulley bearing and auger drive sprocket from the shaft Remove the auger sickle drive shaft Remove the bearing and flangettes...

Page 18: ...other Headers Refer to Figure 15 for correct locations and measure ments Mark and drill two 17 32 holes on the top portion of the header for the top of the mount plate support Mark and drill two 27 64...

Page 19: ...e following specifications API Service GL 5 MIL L 2105D MACK GO H Capacity 40 oz 1 4 4 gearbox fan mount header mounted fan Attach gearbox mounting plates to the mount plate Do not tighten at this tim...

Page 20: ...hield mount plate directly to LH side of gearbox Insert a 5 16 X 1 1 2 key into keyway at the left end of gearbox shaft Slide the clutch end of the PTO driveline onto the gearbox shaft and tighten set...

Page 21: ...John Deere Air Reel Owner s Manual 19 ASSEMBLY Figure 18 Right hand drive kit 600 series 4 5 right hand drive kit 600 series...

Page 22: ...with a roll pin and tighten the set screw Install a double roller chain on the long drive shaft sprocket and right gearbox sprocket Attach the bearing flangettes and shield mount plate assembly to th...

Page 23: ...John Deere Air Reel Owner s Manual 21 ASSEMBLY 4 6 left hand drive kit 600 series Figure 20 Left hand drive kit 600 series...

Page 24: ...18 20 F SERIES 25371 RIGHT HAND DRIVE KIT 22 F SERIES 25372 RIGHT HAND DRIVE KIT 25 F SERIES 25373 RIGHT HAND DRIVE KIT 30 F SERIES Measure and cut long drive shaft shield to fit between bushing on LH...

Page 25: ...John Deere Air Reel Owner s Manual 23 ASSEMBLY Figure 21 Right hand drive kit F series 4 7 right hand drive kit f series...

Page 26: ...r quick lock pins Slide the bushing shield weldment over the gearbox drive shaft and secure to LH side of gearbox using two 1 2 bolts and 1 2 washers Install bearings and flangettes to bearing mount p...

Page 27: ...On F series headers the bearing mount plate is welded to back of header while on contour master headers the bearing mount plate bolts to back of header RIGHT HAND DRIVE KIT PARTS KIT DESCRIPTION 2417...

Page 28: ...2 bolts and 1 2 washers 1 2 3 4 5 6 7 8 Measure and cut long drive shaft shield to fit between bushing on LH side of gearbox and bearing mount plate welded on back of header Slide drive shaft shield o...

Page 29: ...John Deere Air Reel Owner s Manual 27 ASSEMBLY Figure 23 Right hand drive kit sidehill 4 10 right hand drive kit sidehill...

Page 30: ...to shield assembly 1 2 3 4 5 6 7 8 Reinstall auger drive chain onto sprocket and tighten see header owner operator s manual for the correct chain tension Reinstall RH header shield and secure with ly...

Page 31: ...John Deere Air Reel Owner s Manual 29 ASSEMBLY Figure 24 Right hand drive kit 200 and 900 series with round shaft 4 11 right hand drive kit 200 900 series 1 1 4 round drive shaft...

Page 32: ...s from the fan mount assembly Figure 28 They will be bolted back in place after as sembly is mounted 3 4 5 4 16 HI DRIVE FAN MOUNTING jd 96 97 9860sts warning Place all controls in neutral or off lowe...

Page 33: ...bearing bolts to 75 ft lbs Hoist the fan into position on the fan mount assembly Position the fan so that when a header is attached to the combine the fan outlet will point to the back of the header S...

Page 34: ...he gusset plate Install bushing and sheave on the fan shaft Use a straight edge to check the alignment of the front and back fan drive sheaves Figure 33 Adjust the sheaves until they are flush Then ti...

Page 35: ...John Deere Air Reel Owner s Manual 33 ASSEMBLY THIS PAGE INTENTIONALLY LEFT BLANK...

Page 36: ...s 1 2 3 4 5 Figure 37 Eccentric mounting plate right hand shown Figure 38 Do no tighten nuts yet 4 14 1 Installing the rear idler gear Assemble one rear idler gear assembly each to the RH LH end clamp...

Page 37: ...3 installing the front idler gear Assemble one front idler gear assembly each to the RH LH end clamps and to all idler mount clamps front side of manifold only using one 3 8 x 2 bolt three 3 8 flat wa...

Page 38: ...the three small holes of the air tube with the manifold Drive three 11 32 x 7 8 self tapping screws through the air tube into the holes of the manifold Figure 44 You may want to use an impact wrench...

Page 39: ...f the reel bat The RH and LH pivot straps point to the rear of the Air Reel Position the reel bats into the bearing bases Reattach the plastic bearing caps by installing one 5 16 x 2 bolt one 5 16 cen...

Page 40: ...manifold Do not tighten at this time B C D E 4 Slide the shaft coupler onto the driveline shaft right hand end Insert the 5 16 bolts through the shaft coupler and install locknuts Do not tighten yet I...

Page 41: ...ide Press a pivot strap bushing into each plastic bearing on the reel arms of the eccentric arm assembly 1 2 3 Bolt the eccentric arm assembly to the reel bat as semblies with a 1 2 x 2 1 2 button hea...

Page 42: ...tely mark the cylinder so there is 2 of thread above the nut Cut off at the mark The cylinder shown has already been cut Figure 51 Thread the new yoke onto the cylinder rod Figure 52 1 2 3 4 5 warning...

Page 43: ...nd reinstall onto the reel arm mount Install the cylinder onto the head with the taper on the yoke to the rear Figure 54 Install the lower pivot pin into the bottom hole Figure 55 Reposition the stop...

Page 44: ...e reel arms Figure 57 58 and attach to the hydraulic cylinders Remove the fore aft sensor and mount bracket assem bly from the JD RH reel support and bolt to the bracket on the Crary RH reel support a...

Page 45: ...mbly to header reel arm components Install the stop bolt at the front of each reel arm 1 2 3 4 5 Figure 61 LH reel support installation Figure 60 RH reel support installation warning Avoid crushing in...

Page 46: ...nition key wait for all moving parts to stop and set cylinder stops on both sides of reel before servicing adjusting repairing or unplugging 4 21 REEL SUPPORT INSTALLATION MANUAL FORE AND AFT 200 900...

Page 47: ...brake remove ignition key set cylinder stops wait for all moving parts to stop then properly block machine before servicing adjusting repairing or unplugging note Bolt half clamps from the bottom up s...

Page 48: ...irected just behind the cutterbar See sec tion 5 5 Extend the actuator 1 2 the length of the full extension approx 2 Bolt the actuator to the clevis on the pivot clamp as sembly Tighten the pivot clam...

Page 49: ...John Deere Air Reel Owner s Manual 47 ASSEMBLY THIS PAGE INTENTIONALLY LEFT BLANK...

Page 50: ...of the manifold 1 2 3 4 5 6 7 8 Insert the end of the header manifold into the manifold elbow and secure using an 8 11 16 t bolt clamp Place the header manifold onto the tube clamps and secure using t...

Page 51: ...John Deere Air Reel Owner s Manual 49 ASSEMBLY Figure 66 Transition kit 4 24 transition kit combine mounted fans...

Page 52: ...Position the 90 elbow so it points toward the 9 00 position 1 2 3 4 Install the hose connector weldment to the reel arm of the header using the two 5 16 X 2 1 2 bolts and two 5 16 serrated flange nut...

Page 53: ...mbly warning Place all controls in neutral or off stop combine engine set parking brake remove ignition key set cylinder stops wait for all moving parts to stop then properly block machine before serv...

Page 54: ...1 2 centerlock nuts to 75 ft lbs Slide the brace clamp assemblies onto each end of the manifold and tighten snug 1 2 3 4 5 6 7 Bolt the sensor mount bracket to the outside of the hydraulic motor mount...

Page 55: ...6 7 8 4 27 optional equipment 4 27 2 auxiliary reel tine Kit The CraryAuxiliary Reel Tine Kit is recommended for crops that do not move easily from the knife to the auger at the ends of the header Re...

Page 56: ...fan housing with 3 8 x 1 1 4 bolts Reinstall indicator weldment onto butterfly shaft and tighten set screw 1 A B C D E 2 A B C D E F Mount gearbox fan extension to combine Refer to Section 4 4 for fa...

Page 57: ...15055 NUT 3 4 NF CASTLE ZP 1 11 15097 WASHER 1 2 SAE FLAT ZP 8 12 15098 WASHER 3 4 SAE FLAT ZP 1 13 15099 WASHER 7 8 SAE FLAT ZP 2 14 15332 SCREW 1 4 20 X 1 4 SET 1 KIT GEARBOX FAN EXTENSION OPTION IT...

Page 58: ...he awareness concern and prudence of personnel involved in the operation transport maintenance and storage of equipment or in the use and maintenance of facilities Read and understand the owner s manu...

Page 59: ...e take the time to fa miliarize yourself with the proper adjustment and operation of your Air Reel You will be well rewarded for your time in increased performance and crop yields The air reel is desi...

Page 60: ...d maintenance sched ule as defined in the Service Record 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 5 3 machine break in Efficient and safe operation of the Air Reel requires that each operator reads and underst...

Page 61: ...e AFT position retracts the shaft of the electric actuator This rotates the manifold directing the air tubes towards the front of the header 1 2 Fan Air Volume Actuator Move the toggle to the OPEN pos...

Page 62: ...the sickle bar Loosen tilt actuator clamp and adjust so the actuator is in middle of stroke approx 2 of actuator shaft ex posed with tube nozzles pointed at sickle bar 14 Retighten clamp 1 2 3 4 5 6...

Page 63: ...h adjustment wrench counter clockwise to change the tine pitch backward Move the tine pitch adjustment wrench clockwise to change the tine pitch forward Figure 79 Tighten the three 3 8 x 1 carriage bo...

Page 64: ...ngaged If the torque limiter continues to slip after start up tighten the center locknuts in 1 4 turn increments until it slips only momentarily when the header is engaged 1 2 3 1 2 Figure 81 Torque l...

Page 65: ...TO Driveline Components Check the condition and operation of the friction disc torque limiter slip clutch Release slip clutch pressure Store in a dry place 1 2 3 A Electrical System Check the wiring h...

Page 66: ...nts and shaft surfaces Check for excessive wear on all moving parts Tighten all hydraulic connections and mounts Replace o rings fittings or connectors subject to leaking Review and follow all items i...

Page 67: ...IDLER GEARS FAN HOUSING AND DUCTWORK PLASTIC ECCENTRIC ROLLERS YEARLY C GEARBOX OIL CONDITION OF FRICTION DISC TORQUE LIMITER SLIP CLUTCH 6 1 MAINTENANCE CHECKLIST Along with a servicing interval per...

Page 68: ...se remove and clean thor oughly Also clean lubricant passageway Replace fitting if necessary 1 2 3 4 5 6 2 fluids and lubricants 6 3 GREASING CHECKING THE GEARBOX OIL LEVEL Check the gearbox oil level...

Page 69: ...rm assembly has any ra dial movement it will be necessary to make adjustments When adjusting the tension of the idler to internal gears follow this procedure Loosen the 3 8 center locknuts which are o...

Page 70: ...heck to see if they turn freely If replacement parts are needed consult your local authorized Crary dealer Reassemble the eccentric roller assembly as shown in Figure 86 Readjust the roller firmly aga...

Page 71: ...m the implement Figure 88 Position the driveline on a workbench Loosen the eight nuts Remove bolts and disassemble all components Check the condition of all parts especially the friction discs Figure...

Page 72: ...tine angle one notch at a time closer to perpendicular Gradually adjust air flow closer to auger until crop is feeding properly Gradually adjust air volume to achieve optimum crop flow with minimum am...

Page 73: ...John Deere Air Reel Owner s Manual 71 Section Specifications 8 8 2 fan performance data 8 1 reel specifications SPEED OF HYDRAULIC DRIVE 0 59 RPM DIAMETER BAT REEL 48 NUMBER OF BATS 6...

Page 74: ...orque shown Tighten while holding body of fitting with a wrench 1 2 3 4 5 6 FLARE TYPE TUBE FITTINGS TUBE SIZE O D NUT SIZE ACROSS FLATS TORQUE VALUE RECOMMENDED TURNS TO TIGHTEN AFTER FINGER TIGHTENI...

Page 75: ...entified by their head markings ENGLISH BOLT DIAMETER BOLT TORQUE SAE 2 SAE 5 SAE 8 N m Ft lb N m Ft lb N m Ft lb 1 4 7 5 5 5 11 8 16 12 5 16 15 11 23 17 34 25 3 8 27 20 41 30 61 45 7 16 41 30 68 50 9...

Page 76: ...Crary Industries 237 12th St NW P O Box 849 West Fargo ND 58078 0849 701 282 5520 FAX 701 282 9522 www crary com...

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