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Section 9 - Electrical/Electronic Diagrams

The diagrams shown on the following pages illustrate the layout of, and the connections
between, the electrical and electronic components within Genesis machines.

N.B. Instant and Freshbrew machines are equipped with very similar wiring
arrangements. The following diagrams are common to both machines except where
stated.

9.1 Console Board/Service Keypad

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Technical Manual

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Summary of Contents for Genesis

Page 1: ...Technical Manual Technical Manual Part No PR10351000 New 03 04 Including Spare Parts Information ...

Page 2: ...ts no responsibility for any damage caused to the machine through misinterpretation or misuse of the information contained in this document Upon receipt carefully examine the machine checking for any damage or missing incorrect parts Any discrepancy must be reported to Crane Merchandising Systems in writing within three working days In accordance with the food hygiene regulations and in compliance...

Page 3: ...n 6 The Vend Cycle 50 Section 7 Technical Information 54 Section 8 Pre Set Drink Timings 60 Section 9 Electrical Electronic Diagrams 66 Section 10 Dispense Pipe Lengths 81 Section 11 Diagnostics and Simple Maintenance 84 Section 12 Spare Parts 91 The following symbol is used throughout this Technical Manual Safety First Take care risk of personal injury Copyright 2004 Crane Merchandising Systems 1...

Page 4: ...water or any other liquid This machine must not be installed in an area where a water jet may be used Never use a water jet to clean this machine 7 In normal operating conditions the machine should not freeze up In the unlikely event of the machine freezing turn off the mains water supply disconnect the machine from the mains electricity supply and contact Crane Merchandising Systems for assistanc...

Page 5: ...Instant Freshbrew Height 756 mm 756 mm Depth 597 mm 597 mm Width 544 mm 544 mm Weight 70 kg 70 kg Cup Capacity 230 230 Number of Canisters 7 6 Electrical Requirements i Voltage 220 240V ac ii Current 13 Amp fused iii Frequency 50Hz Water Services i Pressure 100 Kpa 1 Bar 800 Kpa 8 Bar ii Stopcock 15 mm BSP from rising main Canister Capacities Approximate Freshbrew Coffee 1 8 kg 260 cups Freshbrew ...

Page 6: ...ternal Features Key 4 Technical Manual 2 3 4 6 5 7 8 9 10 1 1 Coin Entry 2 Coin Reject Button 3 LCD Display 4 Drink Selection Keypad 5 Selection Decals 6 Coin Return 7 Foot 8 Door Lock 9 Graphic Panel 10 Door ...

Page 7: ... 4 5 6 7 8 9 10 11 13 14 12 1 Instant Ingredient Canister 2 Freshbrew Tea Canister 3 Main Loom 4 Freshbrew Coffee Canister 5 Paperless Dual Brewer 6 Brewer Waste Bucket 7 Waste Tray 8 Waste Tray Grille 9 Moving Dispense Head 10 Door Switch 11 Mixing System 12 Cup Drop Unit 13 Canister Outlet 14 Cup Turret ...

Page 8: ...ecaf Coffee Option 2 7 Canisters 1 Milk 2 Sugar 3 Cappuccino Topping 4 Chocolate 5 Instant Tea 6 Instant Coffee 7 Soup Genesis Instant Option 1 6 Technical Manual Drink Selections Option 1 Option 2 7 Canisters 7 Canisters Instant Coffee Instant Coffee Decaf Instant Tea Chocolate Cappuccino Caffe Mocha Caffe Latte Chocomilk Hot Milk Espresso Soup Hot Water ...

Page 9: ...ee 4 Chocolate 5 Freshbrew Tea 6 Freshbrew Coffee Option 1 All speciality drinks made with freshbrew coffee Cappuccino made with cappuccino topping Option 2 Cappuccino made with coffee milk and chocolate 7 Technical Manual Drink Selections Option 1 Option 2 6 Canisters 6 Canisters Freshbrew Coffee Instant Decaf Coffee Freshbrew Tea Chocolate Cappuccino Caffe Mocha Caffe Latte Chocomilk Hot Milk Es...

Page 10: ...8 Technical Manual ...

Page 11: ...cient access space available via passageways stairs lifts etc and that the table counter where the machine is to be located is strong enough to safely support its weight Refer to Specifications Table 3 To ensure adequate ventilation 100 150 mm 4 6 inches clearance must be allowed between the back of the cabinet and the wall 4 Open the cabinet door using the key provided Remove all transit packing ...

Page 12: ...reshbrew brewer must be connected to the water supply via a water filter This filter must be of food grade quality and able to remove temporary hardness scale heavy metals lead copper iron cadmium chlorine and any organic pollutant s discolouration Crane Merchandising Systems recommend and supply the Brita AquaQuell Compact water filter Note If the machine is connected to the water supply and used...

Page 13: ...o machine 3 Load the cup turret Fill the tubes with the correct size cups for the type of cup catcher fitted to the machine Allow the cups to drop into the tubes directly from the packaging DO NOT TOUCH THE CUPS WITH YOUR HANDS Important Do not fill the tube directly above the cup dispense position Allow the cup turret motor to rotate a full tube to the cup dispense position Rotating the cup turre...

Page 14: ... cup drop mechanism operates correctly Press the Cup Test switch 7 located in the Service Keypad on the rear of the door see page 49 and ensure that a cup is ejected cleanly from the cup drop unit 9 Freshbrew Models Ensure the brewer guard and brewer waste container are fitted correctly Slide the container into position directly under the brewer with its lip outside the brewer cover 10 If fitted c...

Page 15: ...ta or begin a test sequence 3 2 Menu Display The Genesis features our new interactive menu display The multi line LCD display helps to make navigating the programming menu structure easy and intuitive It is used to display programming information and will change according to the type of data being updated 1 The top line of the screen is the Menu title 2 Selected items are highlighted in white Pres...

Page 16: ... code by pressing the sequence 1 1 1 1 using the drink selection keypad 4 Press the Enter key Providing the engineer has entered the code correctly the LCD will display the screen as shown opposite Press the Enter key to access the engineers program or X Exit key to return the machine to standby mode 5 The LCD display on the front of the machine will display the top level programming menu screen M...

Page 17: ... multiple days of the week on which a specific function will take place 10 Using the up or down keys scroll through until the required day is highlighted as shown Pressing the Enter key will select the day indicated by an X appearing in its adjacent box Continue until all required days have been selected Pressing the X Exit key will move back to the previous screen and save the new settings to the...

Page 18: ...ed view SureVend assisted vend information The Resettable Sales Data Mug Data and SureVend Data menus all contain an extra menu which allows the engineer to delete the current data from the machines memory 1 Non Resettable Sales Data This menu allows the engineer to view and record monetary and sales values This data cannot be reset and will remain intact for the service life of the controller boa...

Page 19: ...the list displayed using the up and down keys on the front panel and log the audit data When complete press the X Exit key on the drink selection keypad to return to the Non Resettable Sales Data menu screen 4 The engineer can also view and log audit data by individual product Press the down key on the drink selection keypad to highlight By Product on the Non Resettable Sales Data menu screen 5 Pr...

Page 20: ...ble data via the Clear Data menu 2 To view the OverallTotals screen press the Enter key on the drink selection keypad This menu displays both the total amount and total vend amount since the last time it was cleared for the following data Sales Discount Test Vend Surcharge Free Vend N B Please see page 17 for detailed descriptions of these data fields 3 Scroll through the list displayed using the ...

Page 21: ...Vend has logged and also the number of SureVend assisted vends 2 Once the engineer has viewed and logged the data it can be cleared via the Clear Data menu as described previously 4 MugVends This menu displays the number of vends that the machine has made without dropping a cup Once the engineer has viewed and logged the data it can be cleared via the Clear Data menu as described previously 4 2 Di...

Page 22: ...ch individual dispense valve fitted to the machine Press the Enter key to display the test screen which indicates the number of valves fitted to the machine The dispense head will also move to its fully extended position N B Place a water tight container on the waste tray grille under the dispense position Keep hands away from the dispense area while the test is in operation To test a valve e g nu...

Page 23: ... test for correct operation of each individual whipper assembly fitted to the machine Press the Enter key to display the test screen which indicates the number of whippers fitted to the machine To test a whipper e g number 2 press the corresponding button on the drink selection keypad The selection will be highlighted as shown and the whipper will run for a pre determined time Repeat this operatio...

Page 24: ...d sensor switch In the example opposite the status line indicates that the Waste Tray Sensor is detecting that the waste tray is empty N B The Brewer Switch menu will only be displayed on freshbrew models Press the up or down keys to highlight the other switch sensor inputs and view their status Mug Sensor Current This menu gives the engineer an indication as to the efficiency of the SureVend sens...

Page 25: ... placed under the dispense position to receive the vend Press the X Exit key to return to the main test menu screen 8 Test Vend This menu allows the engineer to make a test vend in order to verify that the dispensed vend is not to short or too long for the type of cup loaded into the machine Highlight Test Vend in the main Test menu and press the Enter key The LCD will display the screen as shown ...

Page 26: ...or 1 and 2 on the service keypad will return to the Keypad Test menu screen 4 4 Price Menu Entry into this menu allows the engineer to enter individual prices for each drink selection available one price for all drink selections and set a discount to be applied for customers who use their own cup mug The menu also contains a sub menu which allows the engineer to view the highest and lowest price s...

Page 27: ...Press the Enter key to return to the Price menu screen and verify that the new price displays in the status line along the bottom of the display Tip If most selections are to be sold at the same price use this menu to quickly set the entire machine to this price then access the Individual Prices menu to adjust prices for individual selections N B Entering a single price for the entire machine will...

Page 28: ...n force programmed via the Individual Prices sub menu N B If a single price is currently in force this value will be displayed in both fields 4 5 Product Configuration Menu Entry into this menu allows the engineer to set heater tank temperature settings configure the selection timers for the drink selections disable drink selections and turn SureVend On or Off Upon entry into the Product Configura...

Page 29: ...as shown Enter the new temperature value e g press 0 7 0 using the drink selection keypad to set a minimum vend temperature of 70 C Press the Enter key to return to the Heater Tank Set Up menu screen and verify that the new value for the minimum vend temperature is displayed in the status line 2 Selection Timers Genesis Instant and Freshbrew machines are supplied pre programmed with carefully test...

Page 30: ...oduct throw Press the key to highlight Ingredient 1 The status line at the bottom of the screen will display the current value e g 0 50 s Press the Enter key to access the screen as shown Enter a value for a stronger normal selection e g 0 60 s Press the sequence 0 0 6 0 using the drink selection keypad Press the Enter key to return to the Instant Tea menu and verify that the new timing value is d...

Page 31: ... will always take precident over the milk whipper delay if both are selected 3 Disable Selections This sub menu allows the engineer to disable individual or all drink selections if necessary With Disable Selections highlighted from within the Product Configurations menu press the Enter key to access the menu 1 Upon entry into the menu the LCD will display the screen as shown Using the up or down k...

Page 32: ...rarily out of service The machine will beep once and the LCD will display the message opposite if set to Pay Vend mode The customer can now get their money back by pressing the coin return button The LCD will change and display the message opposite The machine remains in service but will not vend a cup from the cup drop unit To clear the message and return to standby mode enter the Diagnostic menu...

Page 33: ...the Main Menu screen use the down key to scroll through the menu until Free Vend is highlighted By default FreeVend is set to Off as indicated by the status line at the bottom of the screen 2 To set Free Vend to On press the Enter key to access the screen as shown Press the down key to select On indicated by the filled radio button Press the Enter key to confirm the selection and return to the Mai...

Page 34: ...nge Without Purchase Low Change Message Accept On Low Change Credit for Failed Vend Only if MDB mech selected Card Re Value Only if MDB mech is selected Display Coin Set 1 Select The Coin Mechanism 1 From the Monetary menu highlight Coin Mechanism and press the Enter key The Coin Mechanism screen allows the engineer to select one the options shown Using the up or down keys select the desired coin ...

Page 35: ... menu press the down key to scroll down and highlight Card Reader and press the Enter key Using the up or down keys select the desired card reader option indicated by the filled radio button 2 Press the Enter key to save the selection and return to the Monetary menu Verify that the chosen option is displayed in the status line at the bottom of the display 4 Configure Bill Stack Option N B It is un...

Page 36: ...turn N B These options are only applicable when an MDB coin mechanism is fitted and configured from within the Coin Mechanism menu 1 From the Monetary menu press the down key to highlight MultipleVend Mode and press the Enter key Using the up or down keys select the desired multiple vend option indicated by the filled radio button 2 Press the Enter key to save the selection and return to the Monet...

Page 37: ...y menu Verify that the entered value is displayed in the status line at the bottom of the display when Change Without Purchase is highlighted 7 Configure Low Change Message Value N B This option is only applicable when an MDB coin mechanism is fitted and configured from within the Coin Mechanism menu When the total value of the coins in the coin mechanism falls below the value set in the Low Chang...

Page 38: ...echanism To configure this value 1 From the Monetary menu press the down key to scroll down and highlight Accept on Low Change and press the Enter key Enter the required value e g press 0 1 0 0 using the drink selection keypad to set a value of 1 00 2 Press the Enter key to save the new value and return to the Monetary menu Verify that the entered value is displayed in the status line at the botto...

Page 39: ...ue 1 From the Monetary menu press the down key to highlight Card Revalue and press the Enter key Using the up or down keys select the desired revalue option indicated by the filled radio button 2 Press the Enter key to save the new option and return to the Monetary menu Verify that the chosen option is displayed in the status line at the bottom of the display when Card Revalue is highlighted 11 Co...

Page 40: ...nd time when highlighted held in the machines memory are displayed in the status line at the bottom of the screen 2 Press the Enter key to access the Date menu The date is displayed in day month year format To set the date e g 27th January 2004 press the sequence 2 7 0 1 0 4 using the appropriate number keys on the drink selection keypad N B The text Press 0 9 to EditValue displayed in the status ...

Page 41: ...use to display messages programming information etc The default language for the machine is set to English U K To change the language setting 1 From the System Settings menu use the down key to highlight the Language Setup menu and press the Enter key The LCD will display the screen as shown opposite Using the up or down keys select the desired language option indicated by the filled radio button ...

Page 42: ...tors If either code is changed ensure that the new code is recorded and kept in a secure place To change either engineer or operator program entry codes proceed as follows 1 From the Main Menu screen press the down key until Security Codes is highlighted then press the Enter key to access the menu screen The LCD will display the screen as shown 2 To change the engineer entry code press the down ke...

Page 43: ...ottom of the screen 4 Press the Enter key to access the State sub menu Using the down key set the state to On indicated by the filled radio button Press the Enter key to return to the Event 1 screen Verify that the status line confirms the State is set to On 5 Press the down key to highlight EventType and press the Enter key to access the menu Using the down key set the EventType to FreeVend indic...

Page 44: ...ox Using the down key and the Enter key highlight and select additional days of the week that the free vend period will take place Tip To set the required days quickly press the START key to check all boxes then using the down key scroll and highlight the days not required e g Saturday and Sunday and press the Enter key to remove the X from the corresponding box 11 Press the X Exit key three times...

Page 45: ...s is Off 1 From the Main Menu press the down key until Timed Events is highlighted then press the Enter key Once in the Timed Events menu press the down key to highlight Sanitation Events Menu then press the Enter key The LCD will display the screen as shown 2 The following example describes how the engineer can program the machine to flush the water system at 07 00 am everyday 3 To set up the fir...

Page 46: ...8 Press the down key to highlight Days Of Week and press the Enter key From this menu the engineer can set the days on which the sanitation event will take place To select everyday Monday Sunday press the START key on the drink selection keypad The program automatically places an X in every box indicating that each day is selected N B To select individual days scroll through the menu using the up ...

Page 47: ...es and allows the brewer chamber s to be removed for cleaning or maintenance 2 When the Brewer Open switch 2 is pressed and released the brewer will index to its fully open position and stop The engineer can then safely lift the latch remove the chambers and carry cleaning or maintenance Pressing and releasing the switch again will cause the brewer chamber s assembly to return to its closed positi...

Page 48: ...complete brew cycles 3 Once the flush cycle is complete the boiler refills and when the water is at the correct temperature the machine returns to standby mode ready to vend 4 To flush the brewer a Open the front door of the machine and insert the safety key Caution Ensure that a water tight container is placed under the dispense position Keep hands away from the dispense area whilst the flushing ...

Page 49: ...end totals Discount Displays the total monetary value of all discounts in Discount Displays the total number of discounted vends Test Vend Displays the total monetary value of all test vends in Test Vend Displays the total number of test vends Surcharge Displays the total monetary value of all surcharges in Surcharge Displays the total number of surcharge vends Free Vend Displays the total monetar...

Page 50: ...ad to return the machine to the previous screen It is possible to access further selections using the procedure described above 9 To return the machine to standby mode press the X Exit key continuously until the LCD displays the standby screen N B In order to view and then clear data from the Resettable Sales Data menu it is necessary for the engineer to access the menu via the Engineers Program 5...

Page 51: ...up drop unit This function ensures that the mechanism is working correctly 5 8 Switch 8 Park Head When this switch is pressed the dispense head moves to its fully extended position and stops Press the switch again to return the dispense head to its correct homed position N B It is necessary for the engineer to wait for a few seconds between each key press to allow the machine to respond accordingl...

Page 52: ...ceptor the No Change Given message will always be displayed If the mechanism is set to change giver the prompt will depend upon how full the change tubes are For more information please refer to the manual supplied with the change giver The coin set accepted by the coin mechanism is also displayed This is pre set in the controller and outlined in the section covering the programming of the coin se...

Page 53: ...ypad for each selection When the Milk button is pressed the LCD changes and displays the default screen as shown opposite 4 If Extra Milk is required the customer presses the milk button a second time A third press will display the No Milk selection Pressing the milk button again will revert to the default milk selection 5 If the customer requires sugar it is necessary to press the sugar button Th...

Page 54: ...l beep once before returning to standby mode The drink can then be carefully removed from the dispense area 9 Certain drink selections do not allow the strength option to be selected or milk added For example if the customer presses the Cappuccino selection button the LCD will display the screen opposite The customer can either press the start button to vend the drink or press the sugar button in ...

Page 55: ... new self adhesive decals Refer to Spare Parts Section for part numbers 3 Updating drink selections and pricing When updating selection decals and prices it will be necessary to use a new backing sheet These are available as spares from the manufacturer To order quote part no GR10236000 Aqua Blue or GR10237000 Slate Red Peel the relevant drink selection decals from their backing sheet part no PR10...

Page 56: ...the required water level is restored 3 A series of 24v DC control valves are mounted on the outside of the boiler These supply heated water to each of the mixing stations where ingredients are added to make the drink N B An illustration showing the parts breakdown for the HeaterTank is included in Section 12 page 116 2 Water Supply 1 Should the inlet valve fail or mains water supply be disabled th...

Page 57: ...he mixing units are front mounted and secured by a single fixing screw For servicing the complete unit can be quickly and easily removed from the front of the machine N B An illustration showing the parts breakdown for the Mixing System is included in Section 12 page 118 7 4 Moving Dispense Head 1 Genesis machines are fitted with a moving dispense head mechanism This allows for a quicker and more ...

Page 58: ...sensor transmitter is positioned in the cup assembly above the cup splitter with an infrared detector cup sensor receiver mounted directly opposite 5 The light emitted by the LED is detected when NO CUPS are present With a stack of cups present the beam is broken As the cups drop below the LED transmitted light is detected If this is the case the controller will index the cup tubes until a full st...

Page 59: ...otor controlled by an index cam fitted to the drive shaft operates the brewer unit The cam operates a switch which sends a logic signal to the controller when the brewer is in the correct position Coffee Brewing 3 Water and coffee grounds are dispensed into the coffee brewing chamber The motor drives the piston up and mixes the coffee and water 4 The motor drives the piston down and the resulting ...

Page 60: ... The Input Output I O board mounted on the PSU chassis utilises signals from the main controller in order to operate valves whipper motors the dispense head motor ingredient motors brewer motors etc 4 The PSU houses three fuses These are as follows Heater 12 amp T ceramic 240v System 4 amp glass 240v PSU 4 amp glass N B An illustration showing the parts breakdown for the PSU is included in Section...

Page 61: ... drink dispensed The change giver will return any change due to the customer provided the change tubes contain coinage above a pre set level 7 13 Coin Blocker For Genesis machines fitted with a change giver a logic low level from the vending machine controller will disable any coin acceptance 7 14 Card Key System 1 The card system fitted to the machine communicates with the vending machine control...

Page 62: ...ater Sugar 2 Whipper Delay 0 5 Whipper Delay 0 5 Ingredient 1 0 6 Hot Water Sugar 2 Hot Water Sugar 2 Ingredient 2 0 75 Ingredient 1 1 1 Ingredient 1 1 1 Product Delay 1 Ingredient 2 1 5 Ingredient 2 1 5 Whipper Time 0 Product Delay 1 Product Delay 1 Whipper Delay 0 Whipper Time 2 5 Whipper Time 2 5 Whipper Delay 0 5 Whipper Delay 0 5 Latte Preset Cappuccino Preset Caffe Mocha Preset Hot Water Cof...

Page 63: ...ater Coffee 2 5 Whipper Delay 0 5 Ingredient 1 0 6 Ingredient 2 Hot Water Sugar 2 Ingredient 2 0 75 Product Delay 1 Ingredient 1 1 1 Product Delay 1 Whipper Time 3 Ingredient 2 1 5 Whipper Time 0 Whipper Delay 0 5 Product Delay 1 Whipper Delay 0 Whipper Time 2 5 Whipper Delay 0 5 Chocolate Preset Hot Water 7 5 Ingredient 2 75 Product Delay 1 Whipper Time 8 Whipper Delay 0 5 Hot Water Preset Water ...

Page 64: ... Delay 0 5 Whipper Delay 0 5 Whipper Time 2 25 Hot Water Sugar 2 Hot Water Sugar 1 5 Whipper Delay 0 5 Ingredient 1 1 Ingredient 1 Ingredient 2 1 5 Product Delay 1 Product Delay 1 Whipper Time 2 Whipper Time 2 5 Whipper Delay 0 5 Whipper Delay 0 5 Chocolate Preset Hot Water 7 5 Ingredient 2 75 Product Delay 1 Whipper Time 8 Whipper Delay 0 5 Soup Preset Hot Water 7 5 Ingredient 1 5 Product Delay 1...

Page 65: ... 1 Product Delay 1 Brewer Delay 3 1 Whipper Time 2 5 Brewer Delay 4 1 Whipper Delay 0 5 F B Coffee Preset F B Tea Preset F B Cappuccino Preset Hot Water Coffee 4 Hot Water Tea 4 Hot Water Milk 2 5 Ingredient 1 2 5 Ingredient 1 1 5 Ingredient 1 5 Ingredient 2 3 5 Ingredient 2 2 Product Delay 1 Ingredient 3 1 9 Ingredient 3 0 9 Whipper Time 3 Product Delay 1 Product Delay 1 Whipper Delay 0 5 Brewer ...

Page 66: ... Ingredient 2 2 Product Delay 1 Ingredient 3 1 9 Ingredient 3 0 9 Whipper Time 3 Product Delay 1 Product Delay 1 Whipper Delay 0 5 Brewer Delay 1 1 Hot Water Milk 2 Hot Water Sugar 1 25 Brewer Delay 2 1 Ingredient 1 0 25 Ingredient 1 0 5 Brewer Delay 3 1 Ingredient 2 0 5 Ingredient 2 0 75 Brewer Delay 4 1 Product Delay 1 Product Delay 1 Hot Water Milk 2 Whipper Time 0 Whipper Time 1 75 Ingredient ...

Page 67: ...elay 1 Hot Water Sugar 2 Hot Water Coffee 2 Whipper Time 2 5 Ingredient 1 1 Ingredient 1 Whipper Delay 0 5 Ingredient 2 1 5 Product Delay 1 Hot Water Sugar 2 Product Delay 1 Whipper Time 2 5 Ingredient 1 1 1 Whipper Time 2 5 Whipper Delay 0 5 Ingredient 2 1 5 Whipper Delay 0 5 Product Delay 1 Whipper Time 2 5 Whipper Delay 0 5 Chocolate Preset Hot Water 7 5 Ingredient 2 75 Product Delay 1 Whipper ...

Page 68: ... of and the connections between the electrical and electronic components within Genesis machines N B Instant and Freshbrew machines are equipped with very similar wiring arrangements The following diagrams are common to both machines except where stated 9 1 Console Board Service Keypad 66 Technical Manual ...

Page 69: ...side the door behind the monetary cover To gain access to the board 1 Switch off the power to the machine and open the front door Unscrew and remove the two knurled thumbscrews securing the monetary cover 2 Open the monetary cover Loosen the four screws securing the control board cover and remove 67 Technical Manual ...

Page 70: ...ermistor 68 Technical Manual LED 2 POWER J6 J10 CONSOLE CONSOLE IrDA MAIN CONTROLLER BOARD J5 HEATER TANK LED 1 COMMUNICATIONS THERMISTOR WHITE BLACK BLUE RED BLACK BLUE RED BLACK RED BLACK BLACK WHITE SUREVEND SENSOR MAIN CONTROLLER BOARD LINK RIBBON CABLE 6 8 J4 7 9 3 2 1 4 5 IR OUT TX IR IN TX THERM COM THERM OUT 5V SURE VEND SENSOR THERMISTOR PLUG J9A J9B ...

Page 71: ...ntrol Board Connections 2 The diagram below illustrates the connections between the control board and the input output board coin mechanism communications and the switch mode power supply 69 Technical Manual ...

Page 72: ...Output Board Instant Machines The Input Output Board is mounted onto the power supply chassis This is located on the floor of the machine and can be accessed by removing the lower front panel 70 Technical Manual ...

Page 73: ...9 6 Output Circuit Instant Machines 71 Technical Manual ...

Page 74: ...utput Board Freshbrew Machines The Input Output Board is mounted onto the power supply chassis This is located on the floor of the machine and can be accessed by removing the lower front panel 72 Technical Manual ...

Page 75: ...9 8 Output Circuit Freshbrew Machines 73 Technical Manual ...

Page 76: ...tput Board Connections Common 1 The diagram below illustrates the connections between the I O board and the junction block PSU CDU cup splitter solenoid solid state relay and dispense head motor 74 Technical Manual ...

Page 77: ... Input Output Board Connections Common 2 The diagram below illustrates the connections between the I O board and the main controller board serial comms link and switch mode power supply 75 Technical Manual ...

Page 78: ...rd Connections Instant Machines The diagram below illustrates the connections between the I O board and the CDU cup sensor dispense head OPTO sensor carousel position switch and dispense head home switch 76 Technical Manual ...

Page 79: ... Freshbrew Machines The diagram below illustrates the connections between the I O board and the CDU cup sensor dispense head OPTO sensor carousel position switch dispense head home switch and brewer index home switch 77 Technical Manual ...

Page 80: ...9 12 Power Circuit 78 Technical Manual ...

Page 81: ...hot it has a low resistance 1 The thermistor probe sits directly in the water and continuously senses the water temperature The resistance of the thermistor is interpreted by the controller as a temperature reading N B The resistance of the thermistor when at ambient room temperature should read about 3000 ohms when hot 96 C it should read approximately 220 ohms 79 Technical Manual ...

Page 82: ...ss continues until the water has reached the temperature which has been set in the temperature configuration program N B If the water should boil over a high temperature cut out positioned in the overflow pipe should cut off the mains supply to the heater at approximately 90 C within 60 seconds 4 When the maximum set temperature has been reached the heater on signal is removed from the Comms link ...

Page 83: ...ption 1 Machines Pipe No Diameter Length 1 6 mm I D x 10 mm O D 170 mm 2 6 mm I D x 10 mm O D 160 mm 3 6 mm I D x 10 mm O D 170 mm 4 6 mm I D x 10 mm O D 210 mm 5 6 mm I D x 10 mm O D 300 mm H Hot Water Dispense Pipe 81 Technical Manual H 1 2 3 4 5 ...

Page 84: ...r Length 1 6 mm I D x 10 mm O D 170 mm 2 6 mm I D x 10 mm O D 160 mm 3 6 mm I D x 10 mm O D 170 mm 4 6 mm I D x 10 mm O D 210 mm 5 6 mm I D x 10 mm O D 270 mm 6 6 mm I D x 10 mm O D 340 mm H Hot Water Dispense Pipe 82 Technical Manual H 1 2 3 4 5 6 ...

Page 85: ...e No Diameter Length 1 6 mm I D x 10 mm O D 170 mm 2 6 mm I D x 10 mm O D 160 mm 3 6 mm I D x 10 mm O D 170 mm 4 8 mm I D x 13 mm O D 250 mm 5 8 mm I D x 13 mm O D 280 mm H Hot Water Dispense Pipe 83 Technical Manual H 1 2 3 4 5 ...

Page 86: ... No Selections No valid selection recipe No Selections Available Available was found Temporarily All Selections All drink selections have been disabled Out Of Service Disabled Sorry Out of Service Rinsing Automatic or manual rinse Rinsing cycle in progress Temporarily Machine searching for cups on power up Out Of Service Sorry Out of Service Cup Turret No Cups Unable to find cup stack Out Of Cups ...

Page 87: ...d machine Sorry Out of Service No Monetary Machine is configured for an incorrect No Monetary Device Device monetary device or the device is not responding Temporarily Coin Mech ROM MDB coin mech ROM checksum Out Of Service test failed fatal error Temporarily Coin Mech Accept MDB coin mech is Out Of Service Unplugged unplugged or faulty Temporarily Coin Mech Accept Coin jam detected in coin accept...

Page 88: ...ut Of Service A Comm Error card reader in service Unable to communicate with card reader Temporarily Card Reader Error Problem with card reader Out Of Service Manufacturing error detected Temporarily Card Reader Failed Card reader is out of service Out Of Service OOS Err Temporarily Card Reader Reports Comm error with card reader Out Of Service Comm Error is OOS Out of service Temporarily Card Jam...

Page 89: ... traces of the de scaler are removed at least 3 times 7 Switch on the machine and allow the heater tank to fill and to heat up Drain and fill one more time The machine is now ready to be put back in service 11 3 Brewer Maintenance Freshbrew Machines Only Freshbrew machines are fitted with a dual brewer unit which produces freshbrew coffee and tea beverages from the same unit Routine cleaning and m...

Page 90: ...he filter assembly to unseat it Remove the filter assembly from the brewer 4 Removing the tea filter mesh Using a small flat bladed screwdriver or similar insert the tool up through the tea outlet and carefully push the filter assembly up and out of its location 5 If necessary soak the filter mesh assemblies in a correctly diluted cleaning solution for a maximum of 30 minutes Rinse the filters wit...

Page 91: ...reen assembly during a brew cycle it may be necessary to adjust the brew chamber tension arm The leaking is an indication that the brew chamber is not closing correctly Proceed as follows 1 Open the door and insert the door switch safety key The machine is now on Press the Brewer Open switch 2 located in the service keypad on the rear of the door The brewer will index to its fully open position an...

Page 92: ...essary to adjust the cup drop mechanism to accommodate the new cups Proceed as follows 1 Open the front door and swing the cup turret assembly out of the machine Carefully lift and remove the four transparent cup sleeves from the cup drop unit Discard any cups that may be left over 2 Place a minimum of 4 new cups into the cup splitter Observe the clearance as shown in the illustration below N B Cl...

Page 93: ...g Fill the cup sleeves with cups DO NOT touch cups with your hands Allow the cups to drop into the cup sleeves directly from the packaging 6 Rotate the cup turret assembly back into its operating position ensuring that the unit locks into place Remove the safety key and close the door Section 12 Spare Parts The following section details the spare parts that are available for the Genesis Use of the...

Page 94: ...Exterior View 92 Technical Manual 2 3 4 5 6 7 8 9 1 10 11 12 13 ...

Page 95: ... Free Vend c MT10353250 Digicard Mounting Plate d MT10359250 Fage Giotto Mounting Plate e MT10179250 Girovend Sapphire Mounting Plate f MT10361250 Mars Smartcard Mounting Plate g MT10180250 VMC Mounting Plate h MT10360250 Zip Mounting Plate 7 MT10169250 Coin Return Flap 8 PL10007250 Coin Return Moulding 9 PL10014000 Waste Tray Grille 10 PL10008000 Waste Tray 11 PL10010000 Graphic Panel Cover Trans...

Page 96: ...Door Interior 94 Technical Manual 1 2 3 4 5 6 2 7 8 9 10 11 12 13 14 16 15 17 18 ...

Page 97: ... SI01142960 Silicon Pipe 10 MT10177000 Cup Chute Mounting Bracket 11 MT10172000 Cashbox 12 a ME01859000 Cashbox Lock b MT06635000 Cashbox Lock Cam c ME03333000 Cashbox Key No 300245B 13 PL10006000 Coin Return Bowl Moulding 14 MT10175000 Control Board Cover 15 Control Board See Page 97 16 WO07022000 Door Hinge 17 a MT10389000 Inner Door Assembly Coin Mech b MT10181000 Inner Door Assembly Free vend ...

Page 98: ...Console Assembly 96 Technical Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ...

Page 99: ...0 Console Moulding 5 PL10040000 LCD Cover 6 EL10024000 LCD Display 7 LO10225000 Link Loom Console To MPU PCB 8 FA10222000 PCB Stand Off 9 PL10031000 Milk Selection Button 10 PL10032000 Start Button 11 PL10033000 Sugar Selection Button 12 PL10012000 Selection Button 13 a FA10223000 PCB Mount Brass b FA01506000 Nut M4 14 EL10039000 Console PCB 15 EL10256000 Genesis MPU PCB 16 EL10266000 Executive In...

Page 100: ...Interior View Instant Machines 98 Technical Manual 1 2 3 4 5 6 7 8 9 10 ...

Page 101: ...Tray Five Whippers b MT10075250 Extract Tray Six Whippers 3 Mixing System See Page 119 4 MT10078000 Cover Panel Lower 5 FA10255000 Washer M10 6 FA07112000 Spacer M10 x 20 7 ME05281001 Foot M10 x 45 8 SI01171960 Silicon Pipe Hot Water 9 Dispense Head Assembly See Page 115 10 Cup Drop Assembly See Page 107 99 Technical Manual ...

Page 102: ...Interior View Instant Machines Covers Removed 100 Technical Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 103: ...k Switch 6 Dispense Head Assembly See Page 115 7 LO10113000 Loom 240v Power 8 a EL01154000 Mains Filter b EL10193000 Connector Block c EL10194000 End Plate d MT10106000 Filter Mounting Bracket 9 a FA05209000 Grommet Red Silicone b FA05208000 Float Detector Spring 10 HO01139000 Hose 11 PL03083000 Hose Adaptor 12 a VA10147000 Inlet Valve 24v DC b HO02445000 Hose c w Non Return Valve 13 ME10182000 Ex...

Page 104: ...Interior View Freshbrew Machines 102 Technical Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 105: ...4 MT10110000 Brewer Side Tray 5 SA06075000 Outlet Adaptor Kit 6 PL10280000 Freshbrew Waste Container 7 FA07112000 Spacer M10 x 20 8 ME05281001 Foot M10 x 45 9 FA10255000 Washer M10 10 Dispense Head Assembly See Page 115 11 PL06334000 Safety Key 12 Mixing System See Page 119 13 MT10083000 Extract Tray Freshbrew 14 Tall Canister Assembly See Page 109 15 Freshbrew Tea Canister See Page 111 103 Techni...

Page 106: ...Interior View Freshbrew Machines Covers Removed 104 Technical Manual 1 2 3 4 5 6 8 7 9 10 11 12 13 14 15 16 17 18 ...

Page 107: ... Fan 8 PL03083000 Hose Adaptor 9 HO01139000 Hose 10 a FA05209000 Grommet Red Silicone b FA05208000 Float Detector Spring 11 a EL01154000 Mains Filter b EL10193000 Connector Block c EL10194000 End Plate d MT10106000 Filter Mounting Bracket 12 LO10113000 Loom 240v Power 13 EL01157000 Door Interlock Switch 14 Power Supply Assembly See Page 121 15 Dispense Head Assembly See Page 115 16 Mixing System S...

Page 108: ...Cup Drop Unit Assembly 106 Technical Manual 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 ...

Page 109: ...FA10205000 Screw M3 x 10 11 ME05208000 Spring 12 FA03217000 Screw M4 x 10 13 ME10201000 Spacer 14 FA01554000 Shakeproof Washer M4 15 FA01506000 Locknut M4 16 MT10066000 Bracket 17 FA10203000 Nyloc Nut M3 18 PA10262000 Cup Splitter Assembly 19 PL10017000 Bottom Moulding 20 FA10202000 Screw M3 5 x 20 21 MO10149000 Turret Motor 1 7 rpm 22 LO10114000 Loom 23 EL10038000 PCB Cup Detector 24 EL10037000 S...

Page 110: ...Tall Canister Assembly 108 Technical Manual 1 11 8 4 9 10 7 6 3 2 4 5 ...

Page 111: ...Canister Lid 2 PL10390000 Canister Base 3 PL10358000 Flange Rear 4 PL10356000 End Cap 5 PL02711000 Canister Drive 6 PL01442000 Canister Chute RH Long 7 PL01441000 Canister Chute LH Long 8 PL01128000 Canister Chute Central 9 PL10357000 Flange Front 10 a ME02706000 Auger c w O Ring b SI02705000 O Ring 11 ME10388000 Agitator Assembly 109 Technical Manual ...

Page 112: ...Freshbrew Tea Canister Assembly 110 Technical Manual 1 6 4 7 8 9 3 2 4 5 ...

Page 113: ...mbly 1 PL07138000 Canister Lid 2 PL10390000 Canister Base 3 PL10358000 Flange Rear 4 PL10356000 End Cap 5 PL02711000 Canister Drive 6 PL10297000 Extended Chute 7 PL10357000 Flange Front 8 a ME02706000 Auger c w O Ring b SI02705000 O Ring 9 ME10388000 Agitator Assembly 111 Technical Manual ...

Page 114: ...Freshbrew Coffee Canister Assembly 112 Technical Manual 8 1 3 2 4 5 4 6 7 ...

Page 115: ...6000 Freshbrew Canister Assembly 1 PL07137000 Canister Lid 2 PL01128000 Canister Chute Central 3 PL02709000 Flange Front 4 SI04697000 O Ring 5 ME10386000 Auger c w O Ring 6 PL02710000 Flange Rear 7 PL02711000 Canister Drive 8 ME10387000 Agitator Assembly 113 Technical Manual ...

Page 116: ...Dispense Head Assembly 114 Technical Manual 1 2 3 4 5 6 7 8 9 10 11 ...

Page 117: ...4 MO10150000 Motor 24v DC 50rpm c w Drive Pinion 5 MT10098000 Motor Bracket 6 MT10101000 Decoder Bracket 7 PL10035000 Rack Moulding 8 FA01416000 Knurled Thumb Nut M5 9 PL05496000 Dispense Head Moulding PH05501000 Nozzle Set c w Hot Water Nozzle 10 MT10100000 Dispense Head Arm 11 ME04063000 Dispense Head Slide Not Illustrated 115 Technical Manual ...

Page 118: ...Boiler Assembly 116 Technical Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 21 20 22 23 ...

Page 119: ...1141000 Level Probe Seal 10 ME04550000 Level Probe 11 SI06340000 Thermistor Seal 12 PH03112000 Thermistor Assembly 13 FA01185000 Snapper Clip 30 14 SI01171960 Silicone Pipe 8mm i d 15 PL00718000 Drain Pipe Bung 16 VA03377000 Dispense Valve Seal 17 EL02876003 Element 2375w 18 SI01142960 Silicone Pipe 12mm i d 19 EL03378000 Temperature Cut Out 20 ME00043000 Temperature Cut Out Holder 21 FA01186000 S...

Page 120: ...Mixing System 118 Technical Manual 1 2 3 4 5 6 7 8 9 ...

Page 121: ...or c w Fixing Plate 2 PL10188000 Whipper Base 3 SI10343000 Whipper Base O Ring 4 SI10344000 Whipper Base Seal 5 PL10185000 Impeller 6 PL10183000 Bowl Adaptor 7 PL10187000 Steam Trap 8 PL10186000 Mixing Bowl Chamber 9 SI04345960 Silicone Pipe 10mm o d 119 Technical Manual ...

Page 122: ...Power Supply Assembly 120 Technical Manual 1 2 3 4 5 6 7 8 10 10 10 9 ...

Page 123: ...hassis 3 EL10193000 Connector Block 4 EL10194000 End Plate 5 EL01815000 Thermal Pad 6 EL01152000 Solid State Relay 7 EL10021000 Switch Mode Power Supply 8 EL01994000 Fuse Holder Assembly 9 EL01995000 Fuse 12A 250v 10 EL01227000 Fuse 4A Anti surge LO10112000 Power Supply Loom Not Illustrated 121 Technical Manual ...

Page 124: ...Brewer Motor Assembly 122 Technical Manual 2 3 5 4 1 6 7 8 ...

Page 125: ...scription 1 PL03297000 Drive Dog 2 ME08734000 Roll Pin 36 x 3mm 3 MO10023000 Freshbrew Motor 4 ME00979000 Cam c w Grub Screw 5 EL01148000 Micro Switch 6 ME04926000 Brewer Retaining Pin 7 ME01162000 Spring 8 FA01136000 E Clip 123 Technical Manual ...

Page 126: ...Notes 124 Technical Manual ...

Page 127: ......

Page 128: ...Pipsmore Park Bumpers Farm Industrial Estate Chippenham Wiltshire SN14 6NQ Tel 44 0 1249 444807 Fax 44 0 1249 444819 Email sales cranems co uk Website www cranems co uk ...

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