CPI 1194 Series Assembly Manual Download

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4096-394

CPI Satcom & Antenna Technologies

1.8M SERIES 1194

4.3

MOUNT AND REFLECTOR SUPPORT STRUCTURE

The mount and reflector support structure supplied with this antenna is of steel
construction and has a hot-dipped galvanized finish.

If inspection shows any signs of structural failure, the mount members that are
damaged should be repaired or replaced.

Corrosion: Any corrosion on steel members may be repaired with a cold, zinc-rich
galvanizing paint.

4.4

FEED AND FEED SUPPORT

The feed support system should be inspected to insure that all hardware is secure.
The feed/radio mounting bolts should be tight.

The feed horn window should be inspected to insure that it is intact so that no
moisture can collect inside the feed horn. Replace if damaged.

Summary of Contents for 1194 Series

Page 1: ...394 October 20 2020 REVISION K ASSEMBLY MANUAL 1 8 METER SERIES 1194 ANTENNA SYSTEM SATCOM Antenna Technologies Inc 1700 Cable Drive NE Conover NC 28613 USA t 1 704 462 7330 f 1 704 462 7380 www cpii...

Page 2: ...pdated to CPI Format 10 20 20 R F J Add Conover Address 4 20 16 RAH I Revise Cut Screws callout from 8 to 6 Pg 10 8 4 08 RAH H Rev HDWE 8043 032 to 8043 036 5 19 08 RAH G Revise Address 1 14 02 RAH F...

Page 3: ...SING OR DAMAGED 5 1 4 MECHANICAL INSTALLATION TOOLS 6 1 5 FOUNDATION INTERFACE 6 1 6 SUGGESTED MAST FOUNDATION 7 SECTION II ANTENNA SYSTEM ASSEMBLY 9 2 0 ANTENNA ASSEMBLY 9 2 1 FEED SUPPORT ASSEMBLY 1...

Page 4: ...4096 394 CPI Satcom Antenna Technologies 1 8M SERIES 1194 4...

Page 5: ...uded in the manual to provide information on antenna alignment to the satellite and maintenance 1 1 UNPACKING AND INSPECTION The antenna containers should be unpacked and inspected at the earliest dat...

Page 6: ...HARDWARE SIZE SAE WRENCH SIZE METRIC WRENCH SIZE MAXIMUM REC TORQUE 5 16 BOLT 1 2 13 mm 12 ft lbs 1 66 kg m 1 2 BOLT 3 4 20 mm 45 ft lbs 6 20 kg m 3 4 NUT 1 1 8 28 mm 160 ft lbs 22 07 kg m 1 BOLT 1 1...

Page 7: ...Allow concrete 24 hours set time before installation of antenna 6 The antenna should be properly grounded to meet applicable local codes 7 Minimum depth as shown or extend to local frost line 8 Found...

Page 8: ...T NO DESCRIPTION QTY 1 VARIES 1 8M Reflector 1 2 0181 648 Az El Positioner Assembly 1 3 0181 649 Reflector Support Tube 1 4 0247 169 Reflector Cross Arms 2 5 8043 014 4 6 8043 036 4 7 8104 007 8 8 820...

Page 9: ...r to the antenna assembly parts list and the following steps 2 0 ANTENNA ASSEMBLY STEP 1 STEP 2 A Remove azimuth rod from positioner assembly B Set azimuth rod and related hardware aside Existing Hard...

Page 10: ...er screws D Tighten 6 lock nuts against canister Mast Pipe To Satellite within 10 Positioner Assembly Canister Screws Lock Nuts A Locate azimuth rod step 1 and loosen the 3 4 nuts to allow movement of...

Page 11: ...r are lined up B Secure the azimuth rod to the positioner with the 1 2 hardware removed in step 1 C Lightly tighten all of the azimuth adjustment hardware at this time 1 2 Hardware Positioner Azimuth...

Page 12: ...at the holes in both block and tabs are aligned Elevation Rod Elevation Block 3 4 Nuts A Secure elevation block to Positioner with 1 2 hardware set aside in step 7 Elevation Block 1 2 Hardware A Place...

Page 13: ...ector and insert 2 carriage bolts item 6 thru top two holes on face of reflector as shown Top of Reflector 6 A Attach reflector cross arms to the reflector support tube with 1 2 hardware items 5 7 8 9...

Page 14: ...cross arm C Loosely attach 1 2 hardware items 7 8 9 Note the reflector is fully supported at this time D Insert the 2 remaining carriage bolts item 6 thru the two bottom reflector mounting holes and...

Page 15: ...system has specific feed support installation instructions then refer to them at this time PARTS LIST 1 8M FEED SUPPORT ITEM NO PART NO DESCRIPTION QTY 1 VARIES Feed Rod 2 2 VARIES Feed Support Tube 1...

Page 16: ...il Instructed Refer to the feed support parts list and the steps shown below STEP 1 STEP 2 A Attach feed rods to reflector with items 3 6 7 and with 2 of item 5 NOTE The 2 00 flat end of the feed moun...

Page 17: ...7 and with 2 of item 5 B Tighten the hardware at the reflector rim snugly Detail A C Tighten the hardware connecting the feed rods to the feed support tube Detail C D Tighten the hardware that connec...

Page 18: ...es 1 8M SERIES 1194 18 7 5 5 6 7 Reflector Feed Rod DETAIL A 5 6 7 Feed Support Tube Feed Support Brackets 8 5 6 7 DETAIL B 4 5 Feed Support Tube 5 6 7 Feed Rod DETAIL C DETAIL D Reflector 5 3 5 6 7 F...

Page 19: ...for the offset look angle and therefore a direct reading can be taken for elevation Step 2 Adjust the reflector up or down in elevation by turning the two 3 4 hex nuts at the elevation block until th...

Page 20: ...4096 394 CPI Satcom Antenna Technologies 1 8M SERIES 1194 20 FIGURE 2 INCLINOMETER AZIMUTH ADJUSTMENT ELEVATION ADJUSTMENT...

Page 21: ...sed damage or if survival specifications have been exceeded This inspection should include the following 1 Check all bolting locations all bolts should be tight 2 Check all structural members repair o...

Page 22: ...ctural failure the mount members that are damaged should be repaired or replaced Corrosion Any corrosion on steel members may be repaired with a cold zinc rich galvanizing paint 4 4 FEED AND FEED SUPP...

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