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Linearization                                                                                   26
Rotor Ratio                                                                                                                                                                        28
Pressure Calibration                                                                          29
Temperature Compensation                                                                                                                            29

Configuring Flow processor Outputs and Inputs 30

Frequency Outputs (1 and 2)                                                              30
Analog Output (Channels 1, 2, 3 and 4)                                                                                                31
Configuring Analog Input                                                                  32

Configuring Liquid Properties 33

Temperature vs Viscosity Table                                                            34
Temperature vs Density Table                                                                                                                        35
Liquid Pressure Compensation                                                            35

Hardware Configuration 36

Model Information                                                                                                                                                    36
General Hardware Information                                                            36
Oscillation                                                                                      37
Meter Selection (BUS ID)                                                                    37

Real-time Monitoring 38

Real-Time Report Display 39

Flow processor Programming 40

Downloading Profiles                                                                                                           40
Locating Multiple EC80 Flow Processors                                                41
Commands                                                                                     42

Configuration Options 42

General                                                                                                                                      42
Report Display                                                                                43
Communication (Comm )                                                                   43
Database, Gator Display, Gator Report and Real Time Clock (RTC)                43

Version Information 43

Flow Processor, EC80

April 2019

CXX-UM-03060-EN-01

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Summary of Contents for EC80

Page 1: ...CXX UM 03060 EN 01 April 2019 User Manual Flow Processor EC80...

Page 2: ...Flow Processor EC80 April 2019 CXX UM 03060 EN 01 Page ii...

Page 3: ...ing and Jumpers 12 RM1 12 RM2 14 XP1 15 Dimensions 17 RM1 Configuration 17 RM2 Configuration 17 XP1 Configuration 18 Specifications 19 Using the IFC Software 20 Password Initialization 20 Establish Li...

Page 4: ...quid Pressure Compensation 35 Hardware Configuration 36 Model Information 36 General Hardware Information 36 Oscillation 37 Meter Selection BUS ID 37 Real time Monitoring 38 Real Time Report Display 3...

Page 5: ...odes Failure to read and follow these instructions can lead to misapplication or misuse of the flow processor resulting in personal injury and damage to equipment Safety Symbol Explanations DANGER IND...

Page 6: ...uhal Roshko algorithms for a more comprehensive compensation method taking into consideration all the secondary effects to which the meter is sensitive like the expansion and contraction of the meter...

Page 7: ...ng is not in excess of the flow processor s rating A setting over the rating will cause the flow processor to fail and not be covered under the warranty Tighten all terminal block connections with rea...

Page 8: ...N SHOWN PT02E 12 8P NOT INCLUDED CABLE NOT INCLUDED 2 4 2X 4 92 4X 17 2X 1 42 Figure 2 RM1 Configuration RM2 N CONFIGURATION SHOWN IS TYPICAL FOR RF INPUT CABLE NOT INCLUDED CABLE NOT INCLUDED PT02E 1...

Page 9: ...Installation Page 9 CXX UM 03060 EN 01 April 2019 XP1 IS TYPICAL FOR RF INPUT CONFIGURATION SHOWN 2X 4 7 B 9541 CABLE WITH 6907K13 CORD GRIP NOT INCLUDED Figure 4 XP1 Configuration...

Page 10: ...r is supplied with a 10 k thermistor but can be jumper configured for 0 5V DC 0 10V DC or 4 20 mA temperature transducers Consult the factory if you need to incorporate the analog input for reasons ot...

Page 11: ...Mass Raw Frequency Rotor A Raw Frequency Rotor B Raw Sum Frequency A Frequency B Dual Rotor Applications Total Flow Accumulation Analog Linearized Flow Rate Temperature A P N M L K J H F E D C B R Fi...

Page 12: ...ON SIGNAL J1 J4 J5 WIRE COLOR PINOUT N A VDC PWR 1 RED A VDC PWR RETURN 2 BLK B N A N A RS 485 5 WHT C N A RS 485 6 WHT BLK D N A Hz RAW A OUT 1 ORG E N A Hz RAW B OUT 2 RED WHT F N A Hz GND 3 ORG BLK...

Page 13: ...RF PICKOFF A 1 A WHT RF A RETURN 2 B BLU RF PICKOFF B 3 C BLU RF B RETURN 4 D GRN RF PICKOFF Q 5 N A GRN RF Q RETURN 6 N A ORG RTD EX 4 E ORG RTD 3 F ORG RTD 2 G ORG RTD EX 1 H JMP 1 Pickoff Jumper Ta...

Page 14: ...RG E N A Hz RAW B OUT 2 RED WHT F N A Hz GND 3 ORG BLK H Hz FREQ 1 OUT 4 GRN J Hz FREQ 2 OUT 5 GRN WHT K N A Hz GND 6 GRN BLK L V ANALOG 1 VOLTAGE OUT 9 BLU M V ANALOG 2 VOLTAGE OUT 8 BLU WHT N N A N...

Page 15: ...J5 JMP B JMP A JMP C EC80 Flow Computer to B 9541 Cable EC B 9541 SCALING UNITS FUNCTION SIGNAL J1 J4 J5 WIRE COLOR N A VDC PWR 1 RED VDC PWR RETURN 2 BLK N A N A RS 485 5 WHT N A RS 485 6 WHT BLK N...

Page 16: ...ROTOR B 4 OHMS JMP B OFF ROTOR B 10 OHMS JMP C ON ROTOR Q 4 OHMS JMP C OFF ROTOR Q 10 OHMS Flow Meter to EC80 Flow Computer WIRE COLOR FUNCTION SIGNAL J2 J5 WHT RF PICKOFF A 1 WHT RF A RETURN 2 WHT R...

Page 17: ...nt View Side View A 3 40 in 86 36 mm 1 22 in 30 99 mm B 2 38 in 60 45 mm 5 43 in 137 92 mm C 0 16 in 4 06 mm RM2 Configuration A B C C B A D Front View Side View Front View Side View A 4 75 in 120 65...

Page 18: ...l 2019 CXX UM 03060 EN 01 Page 18 XP1 Configuration A C B A B C Front View Side View Front View Side View A 4 70 in 119 38 mm 2 71 in 68 83 mm B 2 80 in 71 12 mm 4 70 in 119 38 mm C 2 80 in 71 12 mm 0...

Page 19: ...esolution 12 bit 1 4096 Input Impedance 100k Ohms Frequency Output Two Independent Channels 0 5V TTL 1 20 000 Hz square wave 50 duty cycle Minimum Load Impedance 10k Ohm Analog Outputs Two Independent...

Page 20: ...ily remembered For example User Name admin Password admin Un installing or re installing does not erase any set users To set the password for the first time or to add a user name later 1 Click the Opt...

Page 21: ...e software can also choose to add new users Establish Link Via RS485 You need to establish communication between the PC and the flow processor hardware before you can program the flow processor using...

Page 22: ...Save Open Figure 11 New Load and Save buttons Create a new profile by going to File New or clicking the New button on the toolbar Save a new profile by selecting File Save As and then choosing a save...

Page 23: ...ied any of the data entry look up tables can be modified Make sure to follow these guidelines when importing or exporting the data Always erase the cell s entirely before entering data so the new data...

Page 24: ...s interpolate between points Data tables do not extrapolate beyond the minimum and maximum values The flow processor holds the last value in the table if the threshold is exceeded Flow processors with...

Page 25: ...is procedure saves time and provides data accuracy To import multiple values into the interface using Microsoft Excel 1 In Excel highlight a minimum of 2 X Y pairs and a maximum of up to 200 X Y pairs...

Page 26: ...rding to instructions in Table Data Entry on page 25 In addition to the Linearization table itself a number of additional fields on the linearization tab can be changed Although not typically modified...

Page 27: ...ease contact Badger Meter as a large database of liquid properties has been generated To select the Auto Viscosity feature 1 Click the Linearization tab on the GUI interface main screen Figure 16 Line...

Page 28: ...one rotor to the other you can determine if bearing failure pickoff failure or even liquid particulates are hindering meter performance This same method is also used to determine viscosity Load Rotor...

Page 29: ...calibration of the flow processor s temperature input device Obtain a temperature profile by testing the temperature sensor being used The temperature profile is unique to the individual sensor To ca...

Page 30: ...ed to be the same 2 Fill the tables according to instructions in Table Data Entry on page 25 The first entry typically corresponds to zero flow and is set to zero Hertz while the last entry is typical...

Page 31: ...e drop down menu 3 Fill the tables according to instructions in Table Data Entry on page 25 The first entry typically corresponds to zero flow and is set to 0V DC or mA Calibrate Analog Channels In ad...

Page 32: ...s analog inputs may be used for other functions Consult the factory if your application includes an analog input The electrical waveform needs to match your board s jumper configuration See Wiring and...

Page 33: ...ave Liquid Tables button to Save the new liquid When you change the data in the table or re name an existing liquid the software shows additional options in the menu bar Save Liquid Tables Delete Sele...

Page 34: ...ick the bullet next to the ASTM or Andrade method for computation of viscosity The ASTM equation is typically more accurate 3 Input the lesser temperature value and the corresponding viscosity value i...

Page 35: ...emperature vs Density table and then multiplied by the volumetric flow rate to obtain the mass flow rate MassFlowRate VolumetricFlowRate Density Leave these fields blank or clear the table using the I...

Page 36: ...Identifies the configuration of EC80 Flow Processor for which the profile was designed IFC SN Provides traceability of an individual EC80 Flow Processor and associated documentation Meter Model No Id...

Page 37: ...inputting a value to the processor Low Flow Cutoff Numeric Entry GPM The low flow cutoff omits erroneous data in the low flow region of a turbine meter Near zero state conditions or pulsating flow may...

Page 38: ...r REAL TIME MONITORING The EC80 Flow Processor outputs real time values via the established RS485 communication Parameters and variables can be viewed in the Status section of the IFC15 GUI The Status...

Page 39: ...ewhere in that table s data Use the IFC GUI data logging feature to create a log of selected data measured over a period of time The GUI sends information to a tab delimited file The software measures...

Page 40: ...logging when you click Start The software logs one sample s worth of data and stops at the set interval in the sample rate field Viewing Log To view the log being populated click View You will be tra...

Page 41: ...You can search to see which flow processors are currently connected in the loop Since each flow processor has its own Bus ID each flow processor appears on this display Information such as the Bus ID...

Page 42: ...cation requires it Consult your sales representative if this feature interests you Figure 38 Commands menu CONFIGURATION OPTIONS Access the options menu either by clicking the Options Icon or navigati...

Page 43: ...Style Communication Comm Use the Communications tab to establish communications with the flow processor See Establish Link Via RS485 on page 21 or Establish Link Via Ethernet on page 22 for more infor...

Page 44: ...de C V Pedro Luis Ogaz n N 32 Esq Angelina N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Eastern Europe Branch Office for Poland Latvia Lithuania Estonia Ukraine Belarus...

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