
9
To mount the PTO assembly, insert the pivot rod on the
PTO assembly P#(A1623) into the mounting slots
located on the left & right PTO mount plates. Tilt the
PTO assembly upward and insert the PTO mount pin
P#(B0274) through the hole in the top of the right PTO
mount plate assembly. Secure the PTO mount pin using
1/8” x 2-3/8” hair pin clip P#(K0086) as shown in Figure
2-5.
Mount the PTO handle assembly P#(A1142) to the
universal PTO P#(A1623) using (3) 1/4”-20 x 3/4” HHCS
P#(K1222) and (3) 1/4”-20 nyloc nuts P#(K1128).
Before fastening, make sure that there is room for the
handle to engage and disengage without the handle
hitting the mower’s fuel tank. Attach the handle grip
P#(J0522) to the PTO handle assembly. See Figure 2-6
for reference.
2-5 Universal PTO Installation
2-6 PTO Handle Assembly Installation
Remove the belt guard. Loosen the (4) bolts P#(K1191),
(2) on each side, that secure the gear box assembly to
the PTO assembly P#(A1623) (Figure 2-7a and 2-7b).
Loosen the adjustment bolt P#(K0348) until the gear
box assembly is at its far left adjustment (the gear box is
moved toward the mower’s engine pulley). Connect the
kevlar cord belt (A54K P#(M0255) for Charger Mowers)
or (A55K P#(M0248) for Challenger Mowers) from the
engine pulley to the lower gear box pulley (Figure 2-7c).
To tension the drive belt, turn the adjustment bolt
clockwise until there is 1” of deflection, with 10-11 lbs.
of pressure, at the center of the belt between the engine
pulley and the gear box pulley. Once the correct tension
of the belt is achieved, tighten the (4) bolts that secure
the gear box assembly. Replace the belt guard.
2-7 Belt Installation
PTO Mount
Pin
Hair Pin
Clip
Pivot
Rod
Figure 2-5
Figure 2-6
(3) 1/4”-20 x 3/4” HHCS
(3) 1/4”-20 Nyloc Nut
PTO Handle
Assembly
Loosen
Bolts
Loosen
Bolts
Gear Box
Assembly
Belt
Guard
Adjustment
Bolt
Engine
Pulley
Gear Box
Pulley
Figure 2-7a
Figure 2-7b
Figure 2-7c
Summary of Contents for CBS2
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