Country Clipper CBS2 Operator'S Manual Download Page 30

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Country Clipper Division of Shivvers Mfg. Inc

613 W. English | Corydon, IA | 50060

Phone: 1-800-344-8237 | 641-872-2544

Fax: 641-872-1593

Summary of Contents for CBS2

Page 1: ...OPERATOR S MANUAL ASSEMBLY OPERATION MAINTENANCE PART 629GZ 001A MANUAL Q0469 v5 0 6 12 2018 PROFESSIONAL BAGGING SYSTEM Designed To Fit Charger Challenger Series Mowers MODEL CBS2 49131501...

Page 2: ...27 4 2 Lubrication 26 V PARTS AND SERVICE 26 Troubleshooting 29 IV MAINTENANCE 25 4 1 Maintenance Checklist 25 5 1 Parts And Service Information 26 Torque Specifications 28 SAFETY you 6 Do not attempt...

Page 3: ...Alert Symbol This Safety Alert Symbol means ATTENTION BECOME This symbol is used to call attention to safety precautions that you see this symbol carefully read the message that follows could result...

Page 4: ...rization Damaged or broken parts other than engines or batteries must be returned to New PECO Inc at 10 Walden Drive Arden NC 28704 before any warranty adjustment can be authorized At the time of requ...

Page 5: ...can be released to make for easy dumping Section II Installation For Use Remove deck drive belt from the clutch pulley refer to your Country Clipper operator s manual From the underside of the engine...

Page 6: ...Number 629GE 001A hole locations specific to your Use Figure 2 2b for mounting engine model 2 2 Right Frame Mount Bracket and Rear Mount Plate Installation Remove rear engine guard and hardware Secur...

Page 7: ...ount support bracket should be installed to the inside of the bumper guard and rear frame bracket Refer to Figure 2 3a and 2 3b 2 3 Rear Mount Support Bracket Installation Figure 2 3a Rear Mount Suppo...

Page 8: ...bags Secure the right PTO mount plate P B0814 to the right frame bracket using 1 3 8 16 x 1 HHCS P K1191 1 3 8 flat washer P K0047 and 1 3 8 16 nylon flange locknut P K2038 Secure the bottom section o...

Page 9: ...bolts P K1191 2 on each side that secure the gear box assembly to the PTO assembly P A1623 Figure 2 7a and 2 7b Loosen the adjustment bolt P K0348 until the gear box assembly is at its far left adjust...

Page 10: ...ole in the cam and replace the hair pin clip Adjust the cam stop bolt P K1159 to allow the cam to rotate slightly over center when the blower is engaged Figure 2 8 Thread 1 5 16 18 jam nut P K0120 ont...

Page 11: ...4 5 16 18 nylon flange locknuts P K2516 PER TUBE The bottom edge of the lower mount tubes should be flush with the top edge of the bumper guard before the hardware is tightened Refer to Figure 2 10 2...

Page 12: ...K0133 and 2 hair pin clips P K0088 Refer to Figure 2 11 2 12 Top Assembly To Upper Frame Assembly Installation Position the top assembly P A1190 above the upper frame assembly as shown in Figure 2 11...

Page 13: ...1 4 flat washers P K0037 and 2 swing arm brackets P ZT 0004 Place 1 vinyl cap P J0289 on the end of the hex bolts as shown in Figure 2 13 Leave the nuts loose enough to allow fluid movement of the to...

Page 14: ...r 2 14c for Charger Mowers 2 14 Boot Plate Installation 2 15 Boot To Mower Deck Installation Remove the hardware from the grass deflector and insert 1 boot rod P B4331 into the grass deflector mountin...

Page 15: ...hoses until you have tried to fit them on your machine allow for enough clamping surface between the inlet end of the 6 hose onto the inlet Make sure there is Slide a pre assembled hose clamp P J0060...

Page 16: ...is clear of contact on all sides of the blower housing Tips on removing impeller blade 2 Spray break free lubricant into the surrounding areas of the taper lock bushing 9 and repeat Tip 1 2 20 Impelle...

Page 17: ...vent interference from caster forks or any other objects Tighten the fasteners in an X pattern until assembly is firmly clamped to caster tubing Do not over tighten which may result in bending Weight...

Page 18: ...vent bag wear install 2 red plastic end caps P J0274 as shown in Figure 2 22a on each bag ring before installing bags To install the bag onto the bag ring place the seam openings of the bag onto the b...

Page 19: ...19...

Page 20: ...2 7 K0037 1 4 FLAT WASHER 75 OD x 314 ID x 060 T 2 8 K1128 1 4 20 NYLOC NUT 2 9 C0026 GRASS DEFLECTOR 1 10 K0062 3 16 x 1 1 2 FENDER WASHER Z 4 11 K1265 BLACK PANEL RETAINER 3 12 V1120 Black Plastic S...

Page 21: ...21 A1841_01 PTO Arm Assembly...

Page 22: ...22 A1941_01 PTO Base Assembly Exploded Parts View...

Page 23: ...23 A1941_01 PTO Base Assembly Exploded Parts List...

Page 24: ...24 A1623 PTO Base Assembly Exploded Parts View...

Page 25: ...ntrol levers of the mower NOTE If the collection system does not appear to be collecting the grass clippings disengage the deck and PTO assembly then engage the parking brake SECTION I MAINTENANCE nec...

Page 26: ...2 Lubrication 2 First 60 hours of use Change oil recommend replacing with a measured 5 5 oz to fill the gearbox DO NOT OVERFILL Blower Assembly The gearbox ships with 6 0 oz of oil but we NOTE The fo...

Page 27: ...IN MADE IN AMERICA AMERICA MADE IN AMERICA DANGER DANGER DANGER R2007 R2007 R2007 NUNCA USE MANOS PARA LINPIAR BASURA CON LA HOJA EN MARCHA PELIGRO PELIGRO PELIGRO NEVER USE HANDS TO CLEAR DEBRIS WIT...

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Page 29: ...n bags are too full Loose belt Grass is too wet Low engine speed Worn belt Grass is too long Ground speed is too fast Cut grass when it is dry Cut the grass several times Always operate collection sys...

Page 30: ...30 Country Clipper Division of Shivvers Mfg Inc 613 W English Corydon IA 50060 Phone 1 800 344 8237 641 872 2544 Fax 641 872 1593 E Mail countryclipper countryclipper com...