Country Clipper CBS2 Operator'S Manual Download Page 26

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1. Clean all debris from machine especially from the 

    Correct any deficiency before continuing operation.

After Each Use:

6. With the engine off, engage the blower assembly. 

    hoses. If there are any portions of the hose that have 

    loose parts, damaged bearings, or other damage. 

    shields.

5. Listen for abnormal sounds, which might indicate 

    cracks or tears.

    been torn or worn through, replace immediately.

    condition. Repair or replace any missing or damaged 

7. Check for wear or deterioration of the upper or lower 

    by the manufacturers to be affixed to the component.

    Repair or replace before the next use. Any 

4. Perform lubrication per paragraph 4-2.

    Check the belt tension and inspect the pulley belt for 

4. Check belt for proper tension.

3. Make sure all shields are in place and in good 

    decals. Replace any missing or illegible decals.

2. Inspect the unit for worn or damaged components.

    frequently checked for necessary replacement. Any

    container, underneath the belt shields, and safety 

3. Under normal usage, the bag material is subject to 
    deterioration and wear and should therefore be

    compliance with the original manufacturer’s

    replacement bag should be checked to ensure 

    recommendations or specifications.

    replacement component installed during repair shall 
    include the component’s current safety decal specified 

DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE

  1. Every 20 hours of use: Check oil levels in gearbox.

  3. Every 100 hours of use: Change oil.

      drain the gearbox and fill using an 80W-90 gear oil. 

Gearbox:

4-2 Lubrication

  2. First 60 hours of use: Change oil.

      recommend replacing with a measured 5.5 oz. to fill 
      the gearbox. 

DO NOT OVERFILL!

Blower Assembly:

      The gearbox ships with 6.0 oz. of oil, but we

  NOTE: 

The following is for older PTO models that

      contain maintenance-free bearings and are without

  NOTE: 

Oil in gearbox should cover the gears. If not, 

      contain a greaseable zirc fitting. Newer models 

      a greasable fitting.

  2. Every 25 hours of use: Re-grease the grease fitting.

SECTION V - PARTS & SERVICE

  1. On initial use: Grease the fitting on the blower shaft.

 

5-1 Parts And Service Information

  NOTE:

 Use only white lithium based grease for 

.

      lubrication of the shaft on the blower assembly.

Collection system owners should record the name and 
telephone number of their Service Center. Your Service 
Center will be happy to supply replacement parts, 
accessories, and do any service or repairs to your 
collection system. If for any reason your Service Center 
is unable to service your collection system or supply 
replacement parts, contact Country Clipper and include 
the following information on the chart below. 

Phone Number: ____________________________________________________

Unit Model Number:_______________________________________________

Unit Serial Number:________________________________________________

Date of purchase:________/________/_________

Unit  Engine  Size:__________________________________________________

Dealer/Distributor Name:__________________________________________

Address: _________________________________ State:_______ Zip:_______

Country Clipper Division of Shivvers Mfg. Inc

613 W. English | Corydon, IA | 50060

Phone: 1-800-344-8237 | 641-872-2544

Fax: 641-872-1593

E-Mail: [email protected]

Summary of Contents for CBS2

Page 1: ...OPERATOR S MANUAL ASSEMBLY OPERATION MAINTENANCE PART 629GZ 001A MANUAL Q0469 v5 0 6 12 2018 PROFESSIONAL BAGGING SYSTEM Designed To Fit Charger Challenger Series Mowers MODEL CBS2 49131501...

Page 2: ...27 4 2 Lubrication 26 V PARTS AND SERVICE 26 Troubleshooting 29 IV MAINTENANCE 25 4 1 Maintenance Checklist 25 5 1 Parts And Service Information 26 Torque Specifications 28 SAFETY you 6 Do not attempt...

Page 3: ...Alert Symbol This Safety Alert Symbol means ATTENTION BECOME This symbol is used to call attention to safety precautions that you see this symbol carefully read the message that follows could result...

Page 4: ...rization Damaged or broken parts other than engines or batteries must be returned to New PECO Inc at 10 Walden Drive Arden NC 28704 before any warranty adjustment can be authorized At the time of requ...

Page 5: ...can be released to make for easy dumping Section II Installation For Use Remove deck drive belt from the clutch pulley refer to your Country Clipper operator s manual From the underside of the engine...

Page 6: ...Number 629GE 001A hole locations specific to your Use Figure 2 2b for mounting engine model 2 2 Right Frame Mount Bracket and Rear Mount Plate Installation Remove rear engine guard and hardware Secur...

Page 7: ...ount support bracket should be installed to the inside of the bumper guard and rear frame bracket Refer to Figure 2 3a and 2 3b 2 3 Rear Mount Support Bracket Installation Figure 2 3a Rear Mount Suppo...

Page 8: ...bags Secure the right PTO mount plate P B0814 to the right frame bracket using 1 3 8 16 x 1 HHCS P K1191 1 3 8 flat washer P K0047 and 1 3 8 16 nylon flange locknut P K2038 Secure the bottom section o...

Page 9: ...bolts P K1191 2 on each side that secure the gear box assembly to the PTO assembly P A1623 Figure 2 7a and 2 7b Loosen the adjustment bolt P K0348 until the gear box assembly is at its far left adjust...

Page 10: ...ole in the cam and replace the hair pin clip Adjust the cam stop bolt P K1159 to allow the cam to rotate slightly over center when the blower is engaged Figure 2 8 Thread 1 5 16 18 jam nut P K0120 ont...

Page 11: ...4 5 16 18 nylon flange locknuts P K2516 PER TUBE The bottom edge of the lower mount tubes should be flush with the top edge of the bumper guard before the hardware is tightened Refer to Figure 2 10 2...

Page 12: ...K0133 and 2 hair pin clips P K0088 Refer to Figure 2 11 2 12 Top Assembly To Upper Frame Assembly Installation Position the top assembly P A1190 above the upper frame assembly as shown in Figure 2 11...

Page 13: ...1 4 flat washers P K0037 and 2 swing arm brackets P ZT 0004 Place 1 vinyl cap P J0289 on the end of the hex bolts as shown in Figure 2 13 Leave the nuts loose enough to allow fluid movement of the to...

Page 14: ...r 2 14c for Charger Mowers 2 14 Boot Plate Installation 2 15 Boot To Mower Deck Installation Remove the hardware from the grass deflector and insert 1 boot rod P B4331 into the grass deflector mountin...

Page 15: ...hoses until you have tried to fit them on your machine allow for enough clamping surface between the inlet end of the 6 hose onto the inlet Make sure there is Slide a pre assembled hose clamp P J0060...

Page 16: ...is clear of contact on all sides of the blower housing Tips on removing impeller blade 2 Spray break free lubricant into the surrounding areas of the taper lock bushing 9 and repeat Tip 1 2 20 Impelle...

Page 17: ...vent interference from caster forks or any other objects Tighten the fasteners in an X pattern until assembly is firmly clamped to caster tubing Do not over tighten which may result in bending Weight...

Page 18: ...vent bag wear install 2 red plastic end caps P J0274 as shown in Figure 2 22a on each bag ring before installing bags To install the bag onto the bag ring place the seam openings of the bag onto the b...

Page 19: ...19...

Page 20: ...2 7 K0037 1 4 FLAT WASHER 75 OD x 314 ID x 060 T 2 8 K1128 1 4 20 NYLOC NUT 2 9 C0026 GRASS DEFLECTOR 1 10 K0062 3 16 x 1 1 2 FENDER WASHER Z 4 11 K1265 BLACK PANEL RETAINER 3 12 V1120 Black Plastic S...

Page 21: ...21 A1841_01 PTO Arm Assembly...

Page 22: ...22 A1941_01 PTO Base Assembly Exploded Parts View...

Page 23: ...23 A1941_01 PTO Base Assembly Exploded Parts List...

Page 24: ...24 A1623 PTO Base Assembly Exploded Parts View...

Page 25: ...ntrol levers of the mower NOTE If the collection system does not appear to be collecting the grass clippings disengage the deck and PTO assembly then engage the parking brake SECTION I MAINTENANCE nec...

Page 26: ...2 Lubrication 2 First 60 hours of use Change oil recommend replacing with a measured 5 5 oz to fill the gearbox DO NOT OVERFILL Blower Assembly The gearbox ships with 6 0 oz of oil but we NOTE The fo...

Page 27: ...IN MADE IN AMERICA AMERICA MADE IN AMERICA DANGER DANGER DANGER R2007 R2007 R2007 NUNCA USE MANOS PARA LINPIAR BASURA CON LA HOJA EN MARCHA PELIGRO PELIGRO PELIGRO NEVER USE HANDS TO CLEAR DEBRIS WIT...

Page 28: ...28...

Page 29: ...n bags are too full Loose belt Grass is too wet Low engine speed Worn belt Grass is too long Ground speed is too fast Cut grass when it is dry Cut the grass several times Always operate collection sys...

Page 30: ...30 Country Clipper Division of Shivvers Mfg Inc 613 W English Corydon IA 50060 Phone 1 800 344 8237 641 872 2544 Fax 641 872 1593 E Mail countryclipper countryclipper com...

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