background image

7

312020000

SERVICE AND MAINTENANCE

This section describes service and maintenance
procedures to be performed on the Unit.

IMPORTANT: Only qualified personnel should
service internal components or electrical wiring.

PREPARING UNIT FOR SHIPPING,
STORING, OR RELOCATING

CAUTION: Before shipping, storing,
or relocating this Unit, the
concentrate system must
 be

sanitized and all sanitizing solution must be
purged from the concentrate system. All
water must
 also be purged from the plain
water system. A freezing ambient
environment will cause residual water inside
the Unit to freeze resulting in damage to it’s
internal components.

ADJUSTMENTS

ADJUSTING PRIMARY CO

2

 REGULATOR

FOR BAG-IN-BOX CONCENTRATE PUMP

(see Figure 2)

CAUTION: Make sure primary CO

2

regulator adjusting screw is turned
all the way to the left

(counterclockwise) until all tension is
relieved from the adjusting screw before
opening the CO

2

 cylinder shutoff valve.

Turn primary CO

2

 regulator adjusting screw to the

right (Clockwise) until pressure gage reads 50-psi,
then tighten adjusting screw locknut. DO NOT
EXCEED MAXIMUM PRESSURE SPECIFIED ON
THE CONCENTRATE PUMP.

ADJUSTING DISPENSING VALVE WATER
FLOW RATE

(see Figure 3)

 The water flow rate should be approximately five
ounces of water dispensed in a four-second period.
Adjust water flow valve as follows:

1. Remove acorn nut securing dispensing valve

cover, then cover.

2. Place large chamber of ratio cup (shown in

Figure 3) under dispensing valve nozzle.

3. Operate dispensing valve for exactly four

seconds. Approximately five ounces of water
should have been dispensed. Make this
measurement at least twice.

4. If the amount of water was too much, turn

dispensing valve water flow regulator adjusting
 screw (Figure 3) counterclockwise a quarter of
a  turn at a time. Repeat dispensed water
measurement after each adjustment until the
correct quantity of water is dispensed. If the
amount of water dispensed is not enough, turn
the water flow regulator adjusting screw
clockwise a quarter turn at a time. Repeat
dispensed water measurement after each
adjustment until the correct quantity of water is
dispensed.

NOTE: If water flow rate adjustment is made on
an operating Unit, the Water-To-Concentrate
“Ratio” will be affected and must be adjusted.
The procedure is found in the Service and
Maintenance Section.

CHECKING WATER-TO-CONCENTRATE
“RATIO” OF DISPENSED PRODUCT

NOTE: Before performing Water-To-“Ratio”
check of the dispensed product, be sure that
water flow rate of the dispensing valve is
adjusted to desired flow rate.

The Water-To-concentrate “Ratio” is measured by
use of a ratio cup (P/N 311100-000) and a
concentrate by-pass assembly (P/N 318759-000) as
shown in Figure 3. Two of the three cup chambers
are used, the smaller chamber is used for
concentrate, and the larger for water. The ratio, if
incorrect, is adjusted by turning the concentrate flow
regulator adjusting screw on the dispensing valve.
Check Water-To- Concentrate “Ratio” of dispensed
product as follows:

1. Remove acorn nut securing dispensing valve

cover, then remove cover.

2. Install the concentrate by-pass assembly on the

dispensing valve by pushing the tube end of the
by-pass assembly into the baffle which is inside
the nozzle.

3. Place the large chamber of the ratio cup under

the nozzle, and the concentrate by-pass
assembly into the concentrate chamber of the
correct ratio.

4. Operate the dispensing valve and dispense

approximately five ounces of product into the
ratio cup.

Summary of Contents for TEA URN

Page 1: ...ectly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local laws Printed in U S A 94 IMI CORNELIUS INC 1993 94 IMI CORNELIUS INC One Corneliu...

Page 2: ...OX CONCENTRATE SYSTEMS 9 CLEANING THE NITROGEN GAS CHECK VALVE 9 PAGE TROUBLESHOOTING 13 WATER TO CONCENTRATE RATIO OF DIS PENSED PRODUCT TOO LOW OR TOO HIGH 13 ADJUSTMENT OF DISPENSING VALVE CON CENT...

Page 3: ...approximate Shipping 11 pounds Dry Weight 8 pounds Dispensing Rate approx 1 1 2 ounces sec Ambient Operating Temperature 40_F to 100_F Operating Pressures Water Inlet Supply Line 40 to 125 psig FIGUR...

Page 4: ...DIOXIDE CO2 GAS CYLINDER ADJUSTABLE CONCENTRATE FLOW REGULATOR ADJUSTABLE WATER FLOW REGULATOR SHUTOFF VALVE LINE LEGEND WATER CONCENTRATE GAS DISPENSER BAG IN BOX CONCENTRATE CONTAINER CONCENTRATE P...

Page 5: ...Hole Plugs 2 2 9 151707 Screw Thd Rolling 8 32 By 3 8 in long 2 2 IDENTIFICATION OF LOOSE SHIPPED PARTS 1 CUP REST item 1 fits inside DRIP TRAY item 2 2 DRIP TRAY item 2 supports cup rest and receives...

Page 6: ...TS item 3 2 Connect other end of concentrate source line connected to the Unit to outlet fitting on bag in box concentrate pump 3 Connect concentrate source line from bag in box location to inlet fitt...

Page 7: ...To syrup Ratio of dispensed product should be checked periodically and adjusted if necessary Refer to SERVICE AND MAINTENANCE section of this manual for adjustment procedure ADJUSTING PRIMARY CO2 REG...

Page 8: ...ECK VALVES The CO2 gas check valve must be inspected and serviced as instructed at least once a year under normal conditions and after any CO2 system servicing or disruption Servicing of CO2 gas check...

Page 9: ...the amount of water was too much turn dispensing valve water flow regulator adjusting screw Figure 3 counterclockwise a quarter of a turn at a time Repeat dispensed water measurement after each adjust...

Page 10: ...leaning instructions is to remove only external residue from the valve and it s baffle and nozzle 1 Remove acorn nut securing dispensing valve cover then remove cover 2 Remove nozzle and baffle assemb...

Page 11: ...n the entire CO2 and soft drink system If a CO2 gas leak is suspected particularly in a small area immediately ventilate the contaminated area before attempting to repair the leak Personnel exposed to...

Page 12: ...G CO2 SYSTEM CO2 GAS CHECK VALVES see Figures 2 and 4 The primary CO2 regulator CO2 gas check valve must be inspected and serviced at least once a year under normal conditions and after any servicing...

Page 13: ...mp A Adjust primary CO2 regulator or check CO2 supply and replenish as instructed B No concentrate supply B Replenish concentrate supply as instructed C Quick disconnect not secure on bag in box conta...

Page 14: ...d E Adjust Water to Concentrate Ratio of dispensed product as instructed F No CO2 gas supply F Replenish CO2 gas supply as instructed G Dispensing valve concentrate flow regulator bag in box quick dis...

Page 15: ...TER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D CARL L...

Page 16: ...ag in box hookup This revised manual was never released on a PCN Talked to George Murphy about this 08 11 94 and he said not to be in a hurry to release the revised manual as they have a rather large...

Reviews: