Cornelius IDC PRO 255 Installation Manual Download

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Cornelius Inc.

www.cornelius-usa.com

Summary of Contents for IDC PRO 255

Page 1: ...O 255 Installation Manual Release Date August 05 2016 Publication Number 621058578INS Revision Date June 20 2018 Revision B Visit the Cornelius web site at www cornelius usa com for all your Literature needs ...

Page 2: ... failure to utilize suitably qualified and trained persons to perform service and or repair of the Product 10 improper cleaning 11 failure to follow installation operating cleaning or maintenance instructions 12 use of non authorized parts i e parts that are not 100 compatible with the Product which use voids the entire warranty 13 Product parts in contact with water or the product dispensed which...

Page 3: ...2 Regulator and Turning on the Water Inlet Supply Line 8 Gate Restrictor Plate Adjustment 8 Connecting Product to the Unit 9 Water Syrup Line Connections 9 Product Line Connections 9 Unit Operation 10 Preparing for Operation 11 Service Mode 11 Initial Setup 13 Adding Syrup 13 Mapping Brands 17 Purging The Syrup Lines 19 Syrup Line Cleaning Sanitizing 21 Adjusting the Water to Syrup Ratio BRIX 22 C...

Page 4: ...ly hazardous situation which if not avoided MAY result in minor or moderate injury or equipment damage SAFETY TIPS Carefully read and follow all safety messages in this manual and safety signs on the unit Keep safety signs in good condition and replace missing or damaged items Learn how to operate the unit and how to use the controls properly Do not let anyone operate the unit without proper train...

Page 5: ...ge SHIPPING AND STORAGE CAUTION Before shipping storing or relocating the unit the unit must be sanitized and all sanitizing solution must be drained from the system A freezing ambient environment will cause residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components CO2 CARBON DIOXIDE WARNING DANGER CO2 displaces oxygen Strict attention MUS...

Page 6: ...ation Manual 2016 2018 Cornelius Inc 3 Publication Number 621058578INS NOISE LEVEL This unit emits acoustical noise with an A weighted sound pressure level no greater than 75dB as measured in accordance with ED 60335 2 75 ...

Page 7: ...mperature before loading into the unit hopper FEATURES Brand density 10 brands on each side 7 chilled 3 ambient and up to 8 flavor shots 4 per side for over 320 drink combinations Large HD promotional display 255 lb capacity ice cube hopper Internal cold carbonation with remote pump Total carb mid carb flexibility on each brand Dispenses cubed or chewable soft ice UI Touch screen SPECIFICATIONS Ta...

Page 8: ...IDC Pro 255 Installation Manual 2016 2018 Cornelius Inc 5 Publication Number 621058578INS Figure 1 ...

Page 9: ...X12 for utilities and beverage tub ing Opening can be located anywhere within the shaded area 3 Apply a continuous bead of NSF International NSF silastic sealant Dow 732 or equal approxi mately 1 4 inch inside of the unit outline dimensions and around all openings Then position the unit on the counter within the outline dimensions All excess sealant must be wiped away immediately 4 Install the dra...

Page 10: ...he carbonator water pump to overheat causing the safety thermo stat on the pump outlet to stop the water pump motor CAUTION INCOMING PLAIN WATER INLET SUPPLY LINE WATER TO PUMP PRESSURE MUST REMAIN A MINIMUM OF 10 psi BELOW THE CARBONATED CO2 OPERATING PRESSURE Example Carbonator CO2 operating pres sure is 75 psi and the maximum water pressure can be no more than 65 psi etc Water over pressure hig...

Page 11: ...erate the carbonator pump with the water inlet supply line shutoff valve closed Dry running the water pump will burn out the pump A pump damaged in this manner is not covered by the warranty 3 Open the water inlet supply line shutoff valve 4 Exercise one of the dispensing valves to exhaust trapped air inside the carbonator tank GATE RESTRICTOR PLATE ADJUSTMENT The rate at which ice is dispensed is...

Page 12: ...for leaks on all connections WATER SYRUP LINE CONNECTIONS The standard unit supports the following 1 water line from carbonator pump 1 water line for non carbonated drinks 20 Syrup lines 8 Flavor Shots Product Line Connections To connect the syrup water and flavor shot lines from the backroom package to the unit perform the procedure in Table 3 NOTE If lines are to be cut mark the line numbers abo...

Page 13: ...8 Cornelius Inc UNIT OPERATION WARNING This unit must be grounded to avoid possible electrical shock to the operator The unit power cord is equipped with a three pronged plug If a three pronged grounded outlet is not available use an appropriate method to ground the unit Failure to comply could result in serious injury death or damage to the equipment To initially start up the unit for operation p...

Page 14: ...on 1 Display the keypad screen by tapping each corner of the video screen starting in the upper right corner and continuing to tap each corner in a counterclockwise direction in the form of a C NOTE As each corner is touched a small confirmation rectangle momentarily appears to con firm the touch 2 Input the proper password for your access level operator manager or technician and press Enter The S...

Page 15: ...IDC Pro 255 Installation Manual Publication Number 621058578INS 12 2016 2018 Cornelius Inc Figure 5 Figure 6 Figure 7 ...

Page 16: ... setup described in the following sections Adding Syrup First load the images on to the machine Table 7 Step Action 1 Remove one of the USB cables from the back of the screen 2 Install a USB drive which has the appro priate Brand or flavor images 3 Enter Service mode using Access Pin 3333 If not changed by customer set tings 1 2 3 4 5 6 7 8 9 0 Enter ...

Page 17: ...ion Number 621058578INS 14 2016 2018 Cornelius Inc 4 Select Unit Setup UNIT SETUP 5 Select Syrup Edit SYRUP EDIT 6 Select Add Delete Image at the lower left 7 Navigate the USB drive on the LH side to find the images needed Table 7 Step Action ...

Page 18: ...ow in the center of the screen 9 Press the Back button to return to the main Syrup Edit screen 10 Remove the USB drive and replace the USB cable from the back of the screen Table 8 Step Action 1 In the Syrup Edit screen select the New button the page icon at the bot tom with symbol New 2 Now the details for this syrup are edit able on the right side of the screen Table 7 Step Action ...

Page 19: ...nter the appropriate name of the syrup 4 Select Syrup Type to select Brand or Flavor 5 Select Water Type to select Carbonated Plain Water or Mid Carbonation Fla vors default to No Water 6 Select Ratio and enter the mix ratio for the specific syrup follow syrup manu factures specifications 0 Table 8 Step Action ...

Page 20: ...nd select it 8 Press Save on the Syrup edit data screen Press Save on the syrup edit screen below SAVE 9 Repeat for any additional flavors or brands needed 10 Exit the service UI Table 9 Step Action 1 Display the keypad screen by tapping each cor ner of the video screen starting in the upper right corner and continuing to tap each corner in a counterclockwise direction in the form of a C NOTE As e...

Page 21: ...nician and press Enter 1 2 3 4 5 6 7 8 9 0 Enter 3 The Service UI screen is displayed Unit Setup 4 Press the Unit Setup button as shown above to display the Unit Setup screen Brand Mapping 5 Press the Brand Mapping button as shown above to open the Brand Mapping screen 6 Press the Brand or Flavor icon that is to be remapped Table 9 Step Action ...

Page 22: ... each location desired 9 When all the flavors on the LH are mapped press the right button and repeat steps 4 5 for the RH side If the setup will be identical on the LH and RH side press the copy to other side button and confirm when prompted 10 When all the flavors are mapped as desired press the Save button to save the settings Table 10 Step Action 1 Ensure that the water and CO2 are turned on in...

Page 23: ...ter 1 2 3 4 5 6 7 8 9 0 Enter 4 The Service UI screen is displayed Unit Setup 5 Press the Unit Setup button 6 The Unit Setup screen is displayed Press the Valve Purge button Valve Purge 7 The Valve Purge screen is displayed Select up to 4 syrup and 2 water at a time per side to purge Valves will stay activated for 12 minutes unless deactivated Table 10 Step Action ...

Page 24: ...lines are purged 10 When all lines are purged press the Back button to display the Service User Interface screen and select the Log Out button Table 11 Step Action 1 Remove all the quick disconnects from all the BIB containers Quick Disconnect 2 Fill a suitable bucket with a soap solution 3 Submerge all disconnects in the soap solution and then clean them using a nylon bristle brush Do not use a w...

Page 25: ... 26 7 37 8 C potable water to ensure 100 ppm of chlorine 7 While the lines are soaking remove the nozzles and syrup diffusers and clean them in a mild soap solution rinse them with clean water 8 Use a spray bottle filled with sanitizing solution to spray the nozzles and diffusers and allow them to air dry 9 Reassemble the nozzles and syrup diffusers and replace then on the valves 10 Remove the san...

Page 26: ...p 4 Select the Brix setup screen 5 All instructions and volumes below are based on the pour rate of 3oz sec NOTE When selecting a valve it will activate for a pre programmed 4 second dispense time 6 Place a Ratio cup under the valve 7 Select the CW1 button and press Pour to dispense 7 0 oz 210 ml 8 If the flow rate is not correct adjust the proper valve to the desired flow Refer to Figure 8 for va...

Page 27: ...d press Pour to dispense 3 0 oz 90 ml 16 Perform Steps 8 through 10 for the PW2 valve 17 Select CW3 and Pour to dispense 7 0 oz 210ml 18 Perform Steps 8 through 10 for the CW3 valve 19 Select CW4 and press Pour to dispense 3 0 oz 90 ml 20 Perform Steps 8 through 10 for the CW4 valve 21 Select PW3 and press Pour to dispense 7 0 oz 210 ml 22 Perform Steps 8 through 10 for the PW3 valve 23 Select PW4...

Page 28: ...sing a nylon bristle brush or sponge clean the interior of the hopper top cover and agita tor assembly with soap solution Thoroughly rinse the hopper cover and agitator surfaces with clean potable water 3 Reassemble agitator assembly Take special care to ensure that the thumbscrew is tight 4 Using a mechanical spray bottle filled with sanitizing solution spray the entire interior and the agitator ...

Page 29: ...it 6 With a nylon bristle brush or sponge clean the inside of the ice chute gasket and cover with soap solution and rinse thoroughly to remove all traces of detergent 7 Reassemble the ice chute assembly 8 Using a spray bottle filled with sanitizing solu tion spray the inside of the ice chute Allow it to air dry 9 Close the display panel Table 13 Step Action ...

Page 30: ...he service screen by tapping each cor ner of the video screen starting in the upper right corner and continuing to each corner in a coun terclockwise direction in the form of a C As each corner is touched a small confirma tion rectangle momentarily appears to con firm the touch 2 Select the Shutdown button to display the Shut down Restart Screen as shown Shutdown Button 3 Press Restart to power cy...

Page 31: ...n at either manager or technician level permissions 2 Tap each corner of the video screen starting in the upper right corner and continuing to each corner in a counterclockwise direction in the form of a C NOTE As each corner is touched a small con firmation rectangle momentarily appears to confirm the touch 3 Input the proper password for your access level and press Enter This will take you to th...

Page 32: ...on the RH side of the playlist The next screen will appear 6 At the top is the name click on the white box and a keyboard will appear to allow you to change the name Below this are two lists of videos On the RH side is the playlist that you are editing The videos will play starting at the top and repeat throughout its specified time To remove a video from the playlist select it from the list and p...

Page 33: ... pressing the arrow button in the center Any videos that were added are now available to the playlist by pressing the Back button File can also be copied from the machine to USB drive by selecting the files on the RH side and pressing the left facing arrow 9 Important Note Please press save on the Playlist Edit screen and again on the Media Playlist screen when making any changes 10 To export sale...

Page 34: ...y perform ing the procedure in Table 16 Table 16 Step Action 1 Enter Service mode as described in Service Mode section on page 11 2 Open the display panel 3 On the back of the display unplug the USB con nection to the ADA panel and plug in the USB stick with the software update loaded on it 4 Press the Update Software button Update Software 5 The Update Software screen is displayed Press the Launc...

Page 35: ...he screen If the list on the left side of the screen is empty press the Scan button This reads the software updates contained on the USB stick When the proper version is highlighted press the Install Software button on the right side of the screen 9 When the update is complete press the Back button to revert to the previous screen then press the Restart Refresh button to restart the Screen 10 Unpl...

Page 36: ...IDC Pro 255 Installation Manual 2016 2018 Cornelius Inc 33 Publication Number 621058578INS PLUMBING DIAGRAM Figure 9 S Syrup Line F Flavor Line A Ambient Line ...

Page 37: ...zzle Downlight Left Nozzle Downlight V V V V 5A Breaker 12V 620058545 002 4A Breaker 24V 620058545 001 From 24 12V Supply To U I 620061906 From 24 12V Supply Term Block 18 7876 000 620062108 620057864 003 620057864 003 Part of 620062290 Part of 620062290 620058991 401 620058991 402 620058990 402 620058990 401 620058989 411 620058989 401 620058989 410 620058989 402 620057826 009 620057826 013 62005...

Page 38: ...20061906 From 24 12V Supply Term Block 18 7876 000 620062108 620057864 003 620058991 401 620058991 402 620058990 402 620058990 401 620058989 411 620058989 401 620058989 410 620058989 402 620057826 009 620057826 013 620057826 013 Carbonator Tank Probes White Wire Top Black Wire Bottom Red secured to tank body CW2 90 CW4 90 Part of 620062290 Part of 620062290 J14 J15 12V Out J17 LED J14 J15 12V Out ...

Page 39: ... has open circuit F Reed switch is not activated improper assembly of upper ice chute to lower chute G Broken wire in the 2 wire harness leading to the reed switch H Bad connection at main control board A Restore power or plug in unit B Check the upper ice chute assembly for proper assembly and operation C Replace reed switch D Replace main control board E Replace gear motor F Check to make sure t...

Page 40: ... is 100 filled because the city water pressure exceeds the carbonator tank CO2 pressure regulator setting A Replace CO2 cylinder B CO2 setting for the carbonator tank is 75 psig max water pressure is 60 psig If nec essary install a water pressure regulating valve Low water pressure A Could be caused by excessively long runs over 40 ft of 3 8 water supply line B Low water pressure C Plugged water f...

Page 41: ...ator tank overfills overflows through relief valve and pump shuts off after 5 minutes A Poor electrical connections between car bonator tank and main control board B Broken wires between carbonator tank and main control board C Defective liquid level probes A Check connections at carbonator tank and at connector J4 on the main control board B Replace wire harness C Replace both liquid level probes...

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Page 43: ...Cornelius Inc www cornelius usa com ...

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