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Cormach GEO 15, Service Manual

The Cormach GEO 15 is a versatile and powerful crane with a detailed Service Manual available for free download from our website. This manual provides essential information for maintenance and operation, ensuring optimal performance and safety. Download your manual today from manualshive.com and unlock the full potential of your Cormach GEO 15.

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Table of Contents 

Installation place ............................................................................................................................................... 3 

Electrical connections .................................................................................................................................... 4

Computer basic requirement: ........................................................................................................................... 6
WINDOWS 7 CONFIGURATION Setting the right screen resolution................................................................  7

Software Installation ........................................................................................................................................ 20

Driver installation check .............................................................................................................................. 25
Manual Driver installation ........................................................................................................................... 25

Alignment position and distances ................................................................................................................... 27

Distance and height ..................................................................................................................................... 27
Camera check .............................................................................................................................................. 28
Beam Alignment .......................................................................................................................................... 30

Calibration Check: ............................................................................................................................................ 34
System Calibration ........................................................................................................................................... 41
Target Calibration ............................................................................................................................................ 46

Loading Target Parameters ......................................................................................................................... 46
Single Target Calibration ............................................................................................................................. 49
4 Target Calibration ..................................................................................................................................... 52
Drive on Assistant Camera Installation ....................................................................................................... 53

Camera Movement installation instruction (UP/DOWN KIT).......................................................................... 63

Replacing cameras .......................................................................................................................................  77

Camera Assembly Replacement procedure: ...................................................................................................  81
IR-LED board replacing procedure ...................................................................................................................  85
Target Quality Check .......................................................................................................................................  87
Target replacing ...............................................................................................................................................  89
SOFTWARE IMPROVEMENTS ...........................................................................................................................  91
jOB RECORDS SAVING .....................................................................................................................................  92

Setting for a correct graphic print..................................................................................................................  93

GEO 15 Service Manual - Rel. 0

2

       0

6

-2016

 

Calibration Bar Mounting................................................................................................................................. 33

WINDOWS 10 CONFIGURATION Power setting .............................................................................................  9

Working language changing ....................................................................................................................... 58

SERVICE PROCEDURE ..................................................................................................................................... 77

TROUBLESHOOTING ......................................................................................................................................  96

Summary of Contents for GEO 15

Page 1: ...3D WHEEL ALIGNER GEO 15 SERVICE MANUAL UK...

Page 2: ......

Page 3: ...tion 46 Loading Target Parameters 46 Single Target Calibration 49 4 Target Calibration 52 Drive on Assistant Camera Installation 53 Camera Movement installation instruction UP DOWN KIT 63 Replacing ca...

Page 4: ...3 Installation place Note the dimension 700 could be reduced to 300 mm GEO 15 Service Manual Rel 02 06 2016...

Page 5: ...4 Electrical connections Refer the following picture to connect all electrical parts CM GEO 15 Service Manual Rel 02 06 2016...

Page 6: ...by USB 2 0 ports only P Power cable connect the PC to the power socket POW This is the power cable to source the Led Boards It must be connected to the power source PS CM Automatic Camera Movement Co...

Page 7: ...or Intel i5 MOTHERBOARD Intel o Asus USB PORTS At least 6 USB ports TWO USB PORTS will be used for camera cables C1 C2 connection STORAGE Solid State Disk SSD 32 GB or 64 GB is suggested to improve pe...

Page 8: ...ing the right screen resolution Open the Control Panel and select Display Select Adjust resolution Select Advanced settings Select List All Modes GEO 15 Service Manual Rel 02 06 2016 WINDOWS 7 CONFIGU...

Page 9: ...8 Select 800x600 True Color 32 bit 60 Hertz Click OK here and Apply in the following window Click on Yes in this window GEO 15 Service Manual Rel 02 06 2016...

Page 10: ...en the Settings page Select System Select Power Sleep Set Never in both selection boxes Turn off the display NEVER Put the computer to sleep NEVER Select Additional power settings Select Change plan s...

Page 11: ...the following item USB Settings USB selective suspend setting Click OK Close the configuration window AUTOMATIC UPDATES SETTINGS Open the Settings page Select Update Security Select Windows Update Sel...

Page 12: ...products when I update Windows Deselect Defer upgrades Select Choose how updates are delivered Set to OFF the sliding selector Return to Settings page Select Windows Defender Disable Real time protec...

Page 13: ...ER SETTINGS Open the Settings page Select System Select Notifications actions Turn OFF the 5 sliding selectors Select Default apps Switch the actual Web browser from Edge to Internet Explorer GEO 15 S...

Page 14: ...ana search bar Click on Cortana s settings icon Turn OFF the 3 sliding controls STANDARD DISPLAY RESOLUTION SETTINGS Right click on the Desktop Select Display Settings Select Advanced display settings...

Page 15: ...instructions ADVANCED DISPLAY RESOLUTION SETTINGS FOR INTEL BOARDS To be executed if the STANDARD DISPLAY RESOLUTION SETTINGS procedure does not allow to set the resolution to 800x600 Right click on t...

Page 16: ...ution Select Yes Manually set WIDTH 800 HEIGHT 600 REFRESH RATE 60 Click on the Add icon on the bottom right of the window Select Yes Right click on the Desktop Select Display Settings GEO 15 Service...

Page 17: ...16 Select Advanced display settings Select 800 x 600 Select Apply Select Keep changes GEO 15 Service Manual Rel 02 06 2016...

Page 18: ...00x600 and the display board does not allow to set a custom resolution to 800x600 If the Display Board of the PC does not allow to set a custom resolution to 800x600 it is also possible to set the ali...

Page 19: ...Keep changes Set the ZOOM to 125 Select Apply Right click on the Desktop Select Personalize Select Background Background Solid Color Select the BLACK COLOR Close the window GEO 15 Service Manual Rel 0...

Page 20: ...19 TASKBAR SETTINGS FOR ALL DISPLAY BOARDS Right click on the Task bar Select Properties Set Lock the taskbar Auto hide the taskbar Click OK GEO 15 Service Manual Rel 02 06 2016...

Page 21: ...oducer with the Technical Service WARNING DO NOT INSTALL ANY SOFTWARE DIFFERENT FROM THE ORIGINAL SOFTWARE SUPPLIED BY THE PRODUCER DO NOT INSTALL ANY ANTIVIRUS SOFTWARE Extract the Software CD ROM an...

Page 22: ...WINDOWS 7 First Alignment software installation The Microsoft NET Framework is required and has to be installed by following the guided procedure WINDOWS 7 Alignment software update The Microsoft NET...

Page 23: ...EY Softdog in the USB HUB Click OK Installation in progress Please wait At the end the PC will be restarted After restart the aligner will start There are some error messages due to the missing of con...

Page 24: ...password end in lowercase Click on F3 icon to exit on the bottom of Click on the icon the display Press CTRL ALT CANC to enter in WINDOWS TASK MANAGER NOTE Due to database synchronization activity th...

Page 25: ...copy all the content of WORKINGDIR_XXXX folder inside C Progam Files Alignment Workingdir BY OVERWRITING THE EXISTING FILES For 64 bit PC If all the 3 serial numbers are the same insert the Calibratio...

Page 26: ...rs If not present please manually install by following the next procedure Manual Driver installation This procedure will manually install the required drivers CAMERA DRIVERS INSTALLATION To be install...

Page 27: ...r Cuboled STvircomDriver_signed Run the Driver_launcher exe installer USB STICK PROTECTION KEY DRIVERS INSTALLATION To be installed if missing SoftDog USB Device driver For 32 bit PC Open this folder...

Page 28: ...s on the floor height please fit the beam at the first hole in the pole from the bottom otherwise please select other one hole like the sample in the picture The orthogonal position of the beam will b...

Page 29: ...on the SERVICE icon The password is 1234 The software will display informations about the 2 cameras connected to the PC Press OK on both message boxes This warning inform you that System and Target ca...

Page 30: ...s tested The check is passed because the hand is in the left black square LEFT CAMERA TEST NOT OK The check is not passed because the hand is NOT in the left black square CAMERA SWAP THIS PROCEDURE IS...

Page 31: ...the following picture The password is 1234 The software will display informations about the 2 cameras connected to the PC Press OK on both message boxes LEFT CAMERA IMAGES RIGHT CAMERA IMAGES Click o...

Page 32: ...is still not performed Press OK to continue Select EXPERT MODE Select ContGrab Align the beam in order to reach this situation You have to obtain the same A and B distance from the left and right side...

Page 33: ...ght distance are not the same Solution Align better the beam EXAMPLE OF BAD ALIGNMENT OF THE BEAM Vertical offset out of range Solution Align better the beam GEO 15 Service Manual Rel 02 06 2016 At th...

Page 34: ...on column 15 5 Shaft sleeve 6 The level of screws 7 Big target disk 8 Small target disk 9 Calibration bottom board 10 Target disk shim 11 Shim 12 Spring gasket 13 Nut 14 M6 stainless steel sockets scr...

Page 35: ...for use Otherwise if the Calibration Check final result is NOT Good the System Calibration must be performed The password is 1234 The software will display information about the 2 cameras connected t...

Page 36: ...35 Place BAR on LEFT SIDE of the hoist Press START Wait for the following response Move the BAR in another position GEO 15 Service Manual Rel 02 06 2016...

Page 37: ...t to continue Press YES SI to perform again this check If the answer is Bad Calibration the problem could be or the camera or the calibration bar is not stable For more information see the troubleshoo...

Page 38: ...37 Press START Wait for the following response Move the BAR in another position GEO 15 Service Manual Rel 02 06 2016...

Page 39: ...inue Press YES SI to perform again this check If the answer is Bad Calibration the problem could be or the camera or the calibration bar is not stable For more information see the troubleshooting page...

Page 40: ...39 Press Start Wait for the following response Move the BAR in another position Press YES SI GEO 15 Service Manual Rel 02 06 2016...

Page 41: ...w during Calibration Check RH Bar Measure of the calibration bar from the RIGHT camera point of view during Calibration Check Cameras Relative positioning of the 2 cameras in the space measured during...

Page 42: ...sage boxes This warning inform you that System and Target calibration are already done but Calibration Check is still not performed Press OK to continue Select SYSTEM CALIBRATION Follow the instructio...

Page 43: ...ImageServer exe the yellow squares switch to green when the targets are in the right position NOTE The 6 read values must be negative and greater than 2 5 degrees otherwise the calibration procedure c...

Page 44: ...sure the targets will be show inside the yellow frames Press START When OK a popup message will appear Press YES SI to continue Note from version 6 4 2 47 of ImageServer exe the yellow squares switch...

Page 45: ...in right position Make sure the targets will be show inside the yellow frames Press START Click on Yes SI Note from version 6 4 2 47 of ImageServer exe the yellow squares switch to green when the targ...

Page 46: ...s in X Yand Z component of the rotation an error message is displayed Also the same message is displayed if the difference in distance all three components between the LH and RH bar exceeds 0 1 cm Cli...

Page 47: ...the target serial number Here is the target serial number The target files are 4 SysCal0 ini calibration parameters for Front Left target SysCal1 ini calibration parameters for Front Right target SysC...

Page 48: ...nnected to the PC Press OK on both message boxes This warning inform you that System and Target calibration are already done but Calibration Check is still not performed Press OK to continue Select Ta...

Page 49: ...rget to replace otherwise exit by clicking on For other Checks select OK Otherwise close the page by clicking on Select EXIT RESTART ALIGNER SOFTWARE GEO 15 Service Manual Rel 02 06 2016 At the end se...

Page 50: ...ssing The password is 1234 The software will display informations about the 2 cameras connected to the PC Press OK on both message boxes This warning inform you that System and Target calibration are...

Page 51: ...T SITE 1 Place a car on the hoist and fit the target with clamp on the rim Raise up the car underbody and the wheel must be free Place the target in vertical position 0 degrees Click on Start Acquisit...

Page 52: ...MOUNTED THE OPTIONAL UP DOWN KIT DO NOT MOVE THE BEAM DURING TARGET CALIBRATION PROCEDURE Rotate the target of 30 degrees as in the picture Click on Start Click on YES SI Target calibration complete G...

Page 53: ...g Target Parameter Procedure and the aligner will be ready again The calibration of this target is complete Press OK to continue Select Target Calibration to calibrate other target Otherwise select Ex...

Page 54: ...SW IS INSTALLED Please don t connect cameras cable 2 and 3 on USB 3 0 3 0 are blue If the aligner software is running exit to Windows by entering the system password as explained above Open the C Pro...

Page 55: ...t is possible to modify specific parameters like exposure colors brightness and others When the configuration is OK click on Set for both camera Click on the YELLOW ARROW icon to exit Drive On Assista...

Page 56: ...then select Service Programs After Sales Service After sales Service Select Config Machine Press ENTER Select YES Press ENTER Press F3 to confirm Select WebCam Press ENTER 55 GEO 15 Service Manual Re...

Page 57: ...56 Press F11 and then select Service Programs After Sales Service Smart Card Data Card Diagnostics page Select Select Smart Card Update GEO 15 Service Manual Rel 02 06 2016...

Page 58: ...STANT KIT Click on OK Remove the UPGRADE USB KEY Insert the MASTER USB KEY Click on OK Click on F3 icon to continue Click on to return to the main page of the Aligner Restart the Aligner software Note...

Page 59: ...nge the working language please proceed as follows 1 Press F2 2 Enter the password end and then press F3 or click on 3 Double left click on Working language changing 58 GEO 15 Service Manual Rel 02 06...

Page 60: ...4 Left click on Region and Language 5 Click on to display the languages list 6 Select the language for example Korean 59 GEO 15 Service Manual Rel 02 06 2016...

Page 61: ...7 Left click on Apply 8 Left click on Administrative and then left click on Change system local 9 Click on to display the languages list 60 GEO 15 Service Manual Rel 02 06 2016...

Page 62: ...Select the language Left click on OK Left click on Restart now and after check in the right side of the screen the correct language 10 Press F11 61 GEO 15 Service Manual Rel 02 06 2016...

Page 63: ...nter 12 Select Customisation and then press Enter 13 Select Working Language and then press Enter 14 Press on the keyboard to select the language 16 Confirm with F3 or left click on to confirm 62 GEO...

Page 64: ...Movement UP DOWN KIT assembling The assembling kit is composed by the following items 2x Check rail 4x Fixing plate for check rails 1x Sliding carriage of camera beam 2x Switch with support 1x Motor w...

Page 65: ...64 Package content GEO 15 Service Manual Rel 02 06 2016...

Page 66: ...65 The rails are already assembled GEO 15 Service Manual Rel 02 06 2016...

Page 67: ...66 Installation Instruction 1 Place the rails on the backside of the pole UP GEO 15 Service Manual Rel 02 06 2016...

Page 68: ...67 2 Match the holes in this way GEO 15 Service Manual Rel 02 06 2016...

Page 69: ...68 3 Install the motor support 4 Fix the motor and fix with self adhesive tape the electric box on the left side B A C D E F GEO 15 Service Manual Rel 02 06 2016...

Page 70: ...69 5 Install the pulley and the cord 6 Fix the pulley on the motor shaft the two pulley must to work at the same height GEO 15 Service Manual Rel 02 06 2016...

Page 71: ...70 7 The steel cable come from the top hole and then it will be fixed on the plate 8 Install the 2 safety microswitch First install the UPPER microswitch GEO 15 Service Manual Rel 02 06 2016...

Page 72: ...oper wires connection RED WIRE with connector no 12 on the RIGHT BLUE WIRE with connector no 11 on the LEFT C Disconnect RED and BLUE wires RED WIRE on 12 BLUE WIRE on 11 To install the second below s...

Page 73: ...sert micro switch cable it is the LONGEST CABLE inside the hole on rear carter E Insert cameras cable inside the hole on rear carter F Mount the below micro switch GEO 15 Service Manual Rel 02 06 2016...

Page 74: ...G Connect RED WIRE with RIGHT connector no 12 and BLUE WIRE with LEFT connector no 11 H Close the below micro switch RED WIRE on 12 BLUE WIRE on 11 GEO 15 Service Manual Rel 02 06 2016 73...

Page 75: ...Calibration or further settings via SW are not required 11 Fix the beam on the support plate Start the Wheel Alignment Software UP MOVEMENT Press PAGE_UP key on the keyboard DOWN MOVEMENT Press PAGE_D...

Page 76: ...75 Electrical Wiring GEO 15 Service Manual Rel 02 06 2016...

Page 77: ...isconnect cables but these cables are signed just connect 1 1 2 2 etc The UP DOWN KIT system works completely independent from the wheel aligner s software Calibration or further settings via SW are n...

Page 78: ...t and the calibration pole is ok On the calibration check a message Bad calibration come out Camera not recognized hardware problem To check if the hardware work properly install ISCapture software Pl...

Page 79: ...78 Click on Next Unselect the 2 Video Compressor Plugin and click on Next Wait Click on Next GEO 15 Service Manual Rel 02 06 2016...

Page 80: ...lick on End Select Yes restart the computer now Click on Finish After PC Restart close the wheel aligner program Double click on ISCapture icon on Desktop to run the camera test program ISCapture main...

Page 81: ...pture software it is impossible to see any image from the camera and the USB cables are properly connected the only solution is to replace the camera Identify which camera is not working LEFT or RIGHT...

Page 82: ...ug the main power of the aligner RIGHT CAMERA ASSEMBLY REPLACING Open the cover by unscrewing the 4 rear screws Unscrew the 2 screws to unlock the camera assembly Extract camera assembly from the beam...

Page 83: ...spacer position on right side LEFT CAMERA ASSEMBLY REPLACING The procedure is the same as described for the right camera assembly replacement THE LEFT CAMERA ASSEMBLY IS DIFFERENT FROM RIGHT CAMERA A...

Page 84: ...the screen resolution at 1920 x 1080 Run ServiceWindows exe placed on desktop The password is 1234 Press OK for both messages The camera codes are the camera serial numbers You should see the new came...

Page 85: ...bration Target Calibration PERFORM System Calibration PERFORM Target Calibration CAMERA REPLACEMENT PROCEDURE COMPLETED NOW THE ALIGNER WORKS PROPERLY EXIT from the ServiceWindows program and run the...

Page 86: ...unscrewing the 4 rear screws Unconnect the cables to IR LED BOARD Note LEFT IR LED BOARD There are 2 cables USB cable Power cable RIGHT IR LED BOARD There are 3 cables USB cable Power cable Automatic...

Page 87: ...SW OFF OFF RIGHT IR LED BOARD SW OFF ON Connect the cables to the new IR LED BOARD Re mount the the camera cover Tighten the 4 rear fastening screws IR LED BOARD REPLACEMENT PROCEDURE COMPLETED NOW T...

Page 88: ...ll the target or the targets on vehicle rims Set the screen resolution at 1920 x 1080 Run the ServiceWindows exe program placed on the Desktop The password is 1234 The software will display informatio...

Page 89: ...od if has the following numbers RedDot less than 3 BlueDot less than 15 GreenDot less than 40 If the target is NOT GOOD it is required to replace it Click on OK The left image shows the ideal target l...

Page 90: ...Unscrew the nut and disassemble the target from the clamp This block is used to grant the right target angle during alignment procedure This grain is used to fix the clamp to the plastic cover of the...

Page 91: ...FRONT LEFT TARGET GRAIN REAR LEFT TARGET GRAIN After target assembly it is required to perform the Target Calibration on the new target TOP OF THE CLAMP FRONT RIGHT REAR RIGHT TOP OF THE CLAMP FRONT...

Page 92: ...ent lighting condition The software is set by default to the standard lighting condition Indoor light If the garage is subject to lighting than the standard please change the brightness threshold usin...

Page 93: ...th GEO 15 just follow the steps below Open the C Program Files Alignment folder Select to exit to Windows or press F2 and enter the password end Open the Bank folder Select Work mdb file Copy and past...

Page 94: ...the path C program files Alignment In the file Printer ini there could also be the names of other printer models with their respective settings d Identify the line corresponding to the one just printe...

Page 95: ...ered and we have replaced the number after with the chosen resolution value Note the setting of the file printer ini is made by repeating the entire procedure explained above starting from point a and...

Page 96: ...of the print quality which can presumably be used to print the aligner reports NOTE if more than one sheet is printed with the subsequent sheets showing only a part of the text and not a cut part of t...

Page 97: ...ing This information messages is shown during ServiceWindows exe startup when the USB Protection Key is not connected to the PC Click OK Insert the USB Protection Key in the USB HUB and restart the Se...

Page 98: ...tel 8 Series C220 USB In case ONE or BOTH Tucsen ISH130BW are connected to an USB 3 0 HUB See above Intel USB 3 0 eXtensible Host Controller IT IS REQUIRED TO CHANGE THE CAMERA CONNECTION PORTS TO TWO...

Page 99: ...USB 2 0 ports a cheap solution is to install one USB 2 0 PORT EXPANSION CARD provided at least of 2 USB 2 0 ports where the camera are to be connected Most of commercial PCs have at least one PCI EXPR...

Page 100: ...dation Apache2 2 bin Run httpd k install Press Enter Click on Allow access RESTART THE PC After PC restart the Apache status is RUNNING The help page are correctly displayed inside the Aligner softwar...

Page 101: ......

Page 102: ...CORMACH S r l via A Pignedoli 2 42015 CORREGGIO RE ITALY Tel 39 0522 631274 Fax 39 0522 631284 e mail cormach cormachsrl com www cormachsrl com...

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